CN104287498A - Imitation-rattan furniture and manufacturing method thereof - Google Patents

Imitation-rattan furniture and manufacturing method thereof Download PDF

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Publication number
CN104287498A
CN104287498A CN201410475850.7A CN201410475850A CN104287498A CN 104287498 A CN104287498 A CN 104287498A CN 201410475850 A CN201410475850 A CN 201410475850A CN 104287498 A CN104287498 A CN 104287498A
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CN
China
Prior art keywords
rattan
furniture
straw
powder
imitative
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Pending
Application number
CN201410475850.7A
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Chinese (zh)
Inventor
陈锦周
张文涛
王耀东
陈集双
徐小环
王学明
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Nanjing Biofunction Biological Science & Technology Co Ltd
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Nanjing Biofunction Biological Science & Technology Co Ltd
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Publication date
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Priority to CN201410475850.7A priority Critical patent/CN104287498A/en
Publication of CN104287498A publication Critical patent/CN104287498A/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C5/00Chairs of special materials
    • A47C5/02Chairs of special materials of woven material, e.g. basket chairs
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B31/00Service or tea tables, trolleys, or wagons
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C17/00Sofas; Couches; Beds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L59/00Compositions of polyacetals; Compositions of derivatives of polyacetals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Nursing (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses imitation-rattan furniture and a manufacturing method thereof. The imitation-rattan furniture is formed by weaving rattans, or is composed of a part made of rattans and a part made of other materials, wherein each rattan comprises one strand or multiple strands, and adopts imitation rattan made of fiber-containing bio-based composite material, the fiber-containing bio-based composite material is formed by compounding modified straw powder or modified wood flour and plastic at certain ratio. According to the invention, due to the adoption of the bio-based imitation rattan material, the use experience of the imitation-rattan furniture is improved, and the furniture is firm and durable, is convenient to manufacture, low in cost, and is environmentally friendly.

Description

A kind of imitative rattan furniture and preparation method thereof
Technical field
The invention belongs to new material and furniture manufacturing field, be specifically related to a kind of imitative rattan furniture and preparation method thereof, more particularly, relate to straw and to mould or wood moulds the application of rattan in furniture manufacturing process and the preparation method of imitative rattan furniture.
Background technology
Tradition vine art furniture has elegance, natural, pure and fresh feature; Meanwhile, have durable, the characteristic of comfortable environment-protection.Therefore, as a kind of Chinese traditional furniture, vine art furniture liking extensively by consumer.But in modern society's life, the deficiency of vine art furniture is the raw moth of moisture-sensitive mildew, and faces shortage of raw materials, the problem that price is tended towards superiority, and is only suitable for indoor use.In recent years, main low-end consumer market is occupied using the imitative rattan of synthesized polymer material manufacture as the imitative rattan furniture (rattan vine art furniture imitated by plastics) of material.The advantage that rattan vine art furniture imitated by this plastics is that corrosion resistance is strong, durable, and not easily the raw moth of mildew, can use under the various environment in indoor and outdoor, and low price, rich color.Another advantage that rattan material imitated by plastics is that plasticity is good, and easily shaping, rattan shape is regular; Compare traditional natural vine art furniture, plastics are imitated rattan vine art furniture and are more easily manufactured, and production efficiency is high.But what rattan vine art furniture imitated by plastics also has following shortcoming:
1. comfort level is poor: under the environment that temperature is lower, and user can be allowed to feel very cool; Under the environment that temperature is higher, the effect of absorbing sweat hydrofuge can not be reached; Thus the function that natural cane furniture health is comfortable is not possessed.
2. range of application is limited: the imitative rattan furniture sold in the market imitates rattan vine art furniture based on PE plastics, the texture deviation of this plastics, is difficult to allow meet consumer and get close to natural wish; Because above reason, this kind of furniture is at present based on imitative rattan chair, and its application potential is also far from developing.
3. overall plastic material furniture non-degradable, easily causes environmental pollution.
Summary of the invention
The object of the invention is to overcome plastics and imitate rattan vine art furniture and the existing technological deficiency of rattan chair, improve the radiate heat and ventilate of imitative rattan furniture, improve imitative rattan furniture surface tactile sensation, can use under the various environment of indoor and outdoor simultaneously, durable, easy to manufacture, low price, has the imitative rattan furniture that rattan vine art furniture advantage imitated by natural vine art furniture and plastics concurrently.
For solving above technical problem, the present invention utilizes imitative rattan material to work out imitative rattan vine art furniture, it is woven by imitative rattan material form or be enclosed with Simulated cane woven layer on its top layer that rattan vine art furniture is imitated in described establishment, and the rattan that the imitative rattan material that described organization level is made by bio-based materials is made is worked out.This imitative rattan material is by modified straw powder or wood powder and plastic matrix compound and the rattan imitating directly processed, and has good, the durable and advantage of environmental protection of experience.
Specifically, the technical solution used in the present invention is as follows:
A kind of imitative rattan furniture, worked out by rattan or comprise the part be made up of rattan and the part be made up of other material, rattan used is sub-thread or is formed by multiply braiding, it is characterized in that, rattan used adopts the imitated rattan be made up of fibrous bio-based composite material, and described fibrous bio-based composite material is composited by a certain percentage by fibrous biological material and plastics.
Preferably, the ratio of fibrous bio-based composite material and plastics is 1:0.05 ~ 1.1.
More preferably, the ratio of fibrous bio-based composite material and plastics is 1:0.08 ~ 0.78.
In imitative rattan furniture of the present invention, rattan used can be weave in single-stranded form or by multiply to form, and is more preferably 1-3 stock.
Fibre-bearing living beings used in described fibrous bio-based composite material can be powder of straw or wood powder, and namely fibrous bio-based composite material is the straw moulding material be composited by powder of straw and plastics or the Wood-plastic material be composited by wood powder and plastics.
The plastics used comprise the combination of in polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), Merlon (PC), PLA (PLA), polyamide (PA), polyformaldehyde (POM), polystyrene (PS), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polymethyl methacrylate (PMMA), polyphenylene oxide (PPO), PETG (PET) or acrylonitrile-butadiene-styrene copolymer (ABS) a kind or at least 2 kinds, or the waste or used plastics reclaimed.
Wherein, described powder of straw refers to that stalk passes through pulverizing and processes the ash content and other bio-based mineral matter that are formed in the full price powder of straw or stalk process obtained; Described wood powder is the tailing or log scale itself produced in log processing use procedure obtains in the material combination of any one or more through pulverizing machining.
Further, described stalk refer to comprise paddy rice, wheat, corn, Chinese sorghum, barley, sugarcane, lemon-grass, reed, bamboo grass stalk and comprise the stalk of industrial crops of cotton, rape, or also comprise the stalk of instruction plant Value of Spartina Anglica, also comprise the fibre-bearing discarded object in food processing process, and peanut shell and ginkgo leaf extract one or more the combination in residue; Described log scale refers to the trees material comprising willow, pine tree, willow, Chinese fir, peach.
In imitative rattan furniture of the present invention, the part be made up of other material refers to the main material or auxiliary material be made up of wooden, bamboo matter, plastics matter, metallic or alloy material.
The invention also discloses the preparation method of imitative rattan furniture as above, it is characterized in that, described method comprises makes rattan by biomass-based composite material, is compiled into furniture or manufactures furniture together with the main material be made up of the material except the rattan that biomass-based composite material is made or auxiliary material.
Furniture made by imitative rattan furniture preparation method of the present invention comprises: straw mould sofa, rattan chair and leisure bench, interior door, cabinet, wardrobe, decorative wall panels, flower stand, the gaily decorated basket etc.
The present invention has following beneficial effect:
1., by using wood to mould or straw mould imitative rattan material, adding the degree of roughness on imitative rattan chair surface, thus improving the surface tactile sensation of imitative rattan furniture, can bring to user and more naturally experience, and add the absorbing sweat gas permeability of imitative rattan furniture.
2. to be moulded by wood or imitative rattan furniture chemistry that straw moulding material makes and physical property are stablized, corrosion-resistant, can not mildew be raw eats into, firmly solid, can use under the multiple condition of indoor and outdoor.
3. wood is moulded, straw mould rattan by machine laminating production, and shaping specification is neat, makes the making of imitative rattan furniture relatively convenient.
4. the price of wood powder, powder of straw compares natural rattan cheaply and easily obtain, and is moulded or moulds straw imitate rattan material to make the Costco Wholesale of imitative rattan furniture low by wood.
5. wood is moulded and is moulded rattan with straw and belong to Wood-plastic material, recycles easily; Use industrial production clout, reach the object of environmental protection.
Detailed description of the invention
The object of the present invention is to provide imitative rattan furniture and preparation method thereof, imitate rattan furniture to reach compared to common cane furniture and plastics in the market, improve experience, increase service life, reduce the object manufacturing use cost and environmental protection.
For reaching above-mentioned purpose, present invention uses fibrous bio-based composite material to manufacture rattan.Specifically, the present invention's rattan used is that straw mould rattan or rattan moulded by wood, and described straw mould the composite that rattan is powder of straw and plastics; The composite that rattan is wood powder and plastics moulded by described wood; Described imitative rattan furniture refers to the chair, light fixture, sofa, desk, tea table, outdoor bench, the cabinet (cupboard door) that make of imitative rattan.
When manufacture straw as above mould rattan or rattan moulded by wood, the ratio of plastics and powder of straw or wood powder is 1:0.05 ~ 1.1, preferred 1:0.08 ~ 0.78.
Above-mentioned powder of straw refers to that stalk passes through to pulverize processing and obtains the ash content and other bio-based mineral matter that are formed in full price powder of straw or stalk process; Wood powder be in the log such as willow, pine tree, willow, Chinese fir, peach processing use procedure the tailing such as remaining wood chip or log scale itself through pulverizing one or more combination of machining acquisition material.
The source of the stalk adopted comprises farmland stalk, refer in particular to the stalk of the grass stalks such as paddy rice, wheat, corn, Chinese sorghum, barley, sugarcane, lemon-grass, reed, bamboo and the crop such as cotton, rape, also comprise the stalk of instruction plant Value of Spartina Anglica, also comprise the fibre-bearing discarded object in food processing process, refer in particular to one or more the combination in peanut shell and ginkgo leaf extraction residue etc.
Mould rattan or wood at manufacture straw to mould the plastic material adopted in the process of rattan and comprise polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), Merlon (PC), PLA (PLA), polyamide (PA), polyformaldehyde (POM), polystyrene (PS), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polymethyl methacrylate (PMMA), polyphenylene oxide (PPO), 1 kind in PETG (PET) or acrylonitrile-butadiene-styrene copolymer (ABS) or the combination of at least 2 kinds, or the waste or used plastics reclaimed.
The rattan that straw are moulded or Wood-plastic material is processed into is circular or flat, and number of share of stock during braiding is 1 to multiply, preferably 1 ~ 3 strand.
Imitative rattan furniture can be woven by imitative rattan material completely and form, or be made up of imitative rattan material and other material fit, other material can manufacture furniture main material, as the supporting construction imitative rattan material of parcel outside again, or other material is as auxiliary material, such as plastics or alloy handle etc.Part beyond rattan adopt the quality of material can be wooden, bamboo matter, plastics matter, metallic or alloy matter, remainder is that straw are moulded or rattan moulded by wood.
Some embodiments will be provided below to understand the present invention in depth further to help reader.
Embodiment 1, a kind of straw mould rattan chair, and its skeleton is cast iron matter, and rattan plaited part is straw moulding material, and to be 1 part of polyethylene (PE) material and 0.35 part of rice straw powder mould rattan prepared by technique according to wood, sub-thread, flat to the latter.Prepared straw mould the feature that rattan chair has waterproof anti-corrosion, possess feel and the gas permeability of primary rattan material simultaneously.
Embodiment 2, a kind of straw mould rattan chair, and its skeleton is bamboo matter, and rattan plaited part is Wood-plastic material, and to be 1 part of polypropylene (PP) material and 0.25 part of pine powder mould rattan prepared by technique according to wood, sub-thread, circle to the latter.Prepared wood is moulded rattan chair and is had the not easily aging feature of high strength, possesses feel and the gas permeability of primary rattan material simultaneously.
Embodiment 3, a kind of straw mould rattan chair, and its skeleton is wooden, and rattan plaited part is straw moulding material, and to be 1 part of polyformaldehyde (POM) material and 0.3 part of Value of Spartina Anglica powder of straw mould rattan prepared by technique according to wood, 3 strands, circle to the latter.Rattan chair moulded by prepared wood, and to have hardness high, and good springiness, corrosion resistant feature, possesses feel and the gas permeability of primary rattan material simultaneously.
Embodiment 4, a kind of straw mould tea table, and its skeleton is alloy, and remainder is that rattan plaited moulded by wood, and to be polyethylene (PE) mould rattan prepared by technique according to wood, sub-thread with modified wood powder to the latter, circular.Tea table moulded by prepared wood, and to have hardness high, and quality is light, the feature of resistance to outdoor environment.
Embodiment 5, a kind of straw mould sofa, mould rattan plaited completely make by straw, and the latter is that the wheat stalk powder of 1 part of polyethylene (PE) and 0.16 part of modification moulds rattan prepared by technique according to wood, sub-thread, flat.Prepared straw mould the feature that sofa has lightweight, good springiness, easily cleaning, possess the fine air permeability of primary rattan material simultaneously.
Embodiment 6, a kind of imitative rattan chair comprises support body, leans against, seat surface and rib.Support body material is alloy material; Rib is high-strength nylon rattan, plays the effect of bracing reinforcement bottom seat surface as rib; Leaning against with seat surface is that straw mould rattan, plastics matter rattan be circular, surface uses mould to squeeze out decorative pattern.
In conjunction with instantiation, embodiments of the present invention are described in detail above, but the invention is not restricted to above-mentioned embodiment, in the ken that art those of ordinary skill possesses, can also make a variety of changes under the prerequisite not departing from present inventive concept.

Claims (11)

1. an imitative rattan furniture, worked out by rattan or comprise the part be made up of rattan and the part be made up of other material, it is characterized in that, rattan used adopts and is made up of fibrous bio-based composite material, and described fibrous bio-based composite material refers to the straw moulding material be composited by powder of straw and plastics or the Wood-plastic material be composited by wood powder and plastics.
2. imitative rattan furniture as claimed in claim 1, it is characterized in that, in rattan, the ratio of powder of straw or wood powder and plastics is 1:0.05-1.1.
3. imitative rattan furniture as claimed in claim 1, it is characterized in that, in rattan, the ratio of powder of straw or wood powder and plastics is 1:0.08-0.78.
4. imitative rattan furniture as claimed in claim 1, is characterized in that, rattan used is sub-thread or is formed by multiply braiding.
5. imitative rattan furniture as claimed in claim 4, it is characterized in that, rattan used is 1-3 stock.
6. the imitative rattan furniture according to any one of claim 1 to 5, it is characterized in that, described plastics comprise polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), Merlon (PC), PLA (PLA), polyamide (PA), polyformaldehyde (POM), polystyrene (PS), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polymethyl methacrylate (PMMA), polyphenylene oxide (PPO), 1 kind in PETG (PET) or acrylonitrile-butadiene-styrene copolymer (ABS) or the combination of at least 2 kinds, or the waste or used plastics reclaimed.
7. the imitative rattan furniture according to any one of claim 1 to 5, is characterized in that, described powder of straw refers to that stalk is passed through to pulverize the ash content that formed and bio-based mineral matter in the full price powder of straw or stalk process that processing obtains and obtained by modification; Described wood powder is that in timber processing use procedure, the tailing that produces or timber itself are processed through pulverizing and obtained by modification; The modification of powder of straw or wood powder refers to that powder of straw adds mineral powder, esterifying agent, coupling agent and/or grafting agent according to certain ratio, mixes at a certain temperature.
8. imitative rattan furniture as claimed in claim 7, it is characterized in that, described stalk refer to comprise paddy rice, wheat, corn, Chinese sorghum, barley, sugarcane, lemon-grass, reed, bamboo grass stalk and comprise the stalk of industrial crops of cotton, rape, or also comprise the stalk of instruction plant, also comprise the fibre-bearing discarded object in food processing process, and peanut shell and ginkgo leaf extract one or more the combination in residue; Described log scale refers to and comprises willow, pine tree, willow, Chinese fir, camphor tree, the trees material of peach or one or more combination in them.
9. the imitative rattan furniture according to any one of claim 1 to 5, is characterized in that, the described part be made up of other material refers to the main material or auxiliary material be made up of wooden, bamboo matter, plastics matter, metallic or alloy material.
10. imitate the preparation method of rattan furniture as claimed in any one of claims 1-9 wherein for one kind, it is characterized in that, described method comprises makes rattan by fibrous bio-based composite material, is compiled into furniture or manufactures furniture together with the main material be made up of the material except the rattan that fibrous bio-based composite material is made or auxiliary material.
The preparation method of 11. 1 kinds of imitative rattan furnitures as claimed in any one of claims 1-9 wherein, it is characterized in that, described imitative rattan furniture comprises: straw mould sofa, rattan chair and leisure bench, interior door, cabinet, wardrobe, decorative wall panels, flower stand, the gaily decorated basket.
CN201410475850.7A 2014-09-18 2014-09-18 Imitation-rattan furniture and manufacturing method thereof Pending CN104287498A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104844934A (en) * 2015-04-30 2015-08-19 南京博方生物科技有限公司 Composite mine-plastic material and using method thereof
CN105368039A (en) * 2015-11-12 2016-03-02 界首市东威塑业有限公司 Modified plastic particle for automobile seat processing
CN106317572A (en) * 2016-08-26 2017-01-11 安徽钰锦生态木材料有限公司 PE-wood-plastic composite
CN106881909A (en) * 2017-02-24 2017-06-23 南京博方生物科技有限公司 A kind of compound rattan imitating containing biomass and preparation method thereof
CN107973987A (en) * 2017-12-22 2018-05-01 安徽戴家工艺有限公司 A kind of chair lift polypropylene plastics rattan net
CN108690246A (en) * 2018-05-30 2018-10-23 南京博方生物科技有限公司 A kind of thermoplastic starch and the preparation method and application thereof
CN110724372A (en) * 2019-09-25 2020-01-24 遵义医科大学 Biodegradable coffee residue rattan-like material
CN111109859A (en) * 2019-12-20 2020-05-08 肇庆市现代筑美家居有限公司 Practice thrift extensible formula dining table in space
CN114031835A (en) * 2021-11-20 2022-02-11 杭州汉普塑料制品有限公司 Rattan and preparation method thereof

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CN100999610A (en) * 2006-01-12 2007-07-18 中国林业科学研究院木材工业研究所 Wood plastic composite material composection and formed board thereof and their preparation process
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Publication number Priority date Publication date Assignee Title
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CN100999610A (en) * 2006-01-12 2007-07-18 中国林业科学研究院木材工业研究所 Wood plastic composite material composection and formed board thereof and their preparation process
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104844934A (en) * 2015-04-30 2015-08-19 南京博方生物科技有限公司 Composite mine-plastic material and using method thereof
CN105368039A (en) * 2015-11-12 2016-03-02 界首市东威塑业有限公司 Modified plastic particle for automobile seat processing
CN106317572A (en) * 2016-08-26 2017-01-11 安徽钰锦生态木材料有限公司 PE-wood-plastic composite
CN106881909A (en) * 2017-02-24 2017-06-23 南京博方生物科技有限公司 A kind of compound rattan imitating containing biomass and preparation method thereof
CN107973987A (en) * 2017-12-22 2018-05-01 安徽戴家工艺有限公司 A kind of chair lift polypropylene plastics rattan net
CN108690246A (en) * 2018-05-30 2018-10-23 南京博方生物科技有限公司 A kind of thermoplastic starch and the preparation method and application thereof
CN110724372A (en) * 2019-09-25 2020-01-24 遵义医科大学 Biodegradable coffee residue rattan-like material
CN111109859A (en) * 2019-12-20 2020-05-08 肇庆市现代筑美家居有限公司 Practice thrift extensible formula dining table in space
CN114031835A (en) * 2021-11-20 2022-02-11 杭州汉普塑料制品有限公司 Rattan and preparation method thereof

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