CN104286223A

CN104286223A - Energy-saving production method of functional edible oil

Info

Publication number: CN104286223A
Application number: CN201410619151.5A
Authority: CN
Inventors: 章文婕; 章宪; 孙宝成
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-11-03
Filing date: 2014-11-03
Publication date: 2015-01-21

Abstract

The invention provides an energy-saving production method of functional edible oil. The method improves the production technology of the functional edible oil which is popular in a market at present, introduces a solar heater, a solar battery power supplying system and an energy-saving environment-friendly magnetizing technique of strong Nd-Fe-B magnets, and basically reserves a good formula combination and efficacy of the existing functional edible oil, so that the energy conservation and the consumption reduction of various functional edible oil are realized according to the change of the production method, a complete set of assembly line equipment which is used is durable, the operating cost is low, the technological process is safe and reliable , the maintaining is easy, the environmental quality is improved due to zero pollution and zero discharge, the production cost is reduced and the quality of the edible oil is ensured and improved at the same time, and through the adoption of the method disclosed by the invention, the consumption requirements for the high-quality edible oil of the common people at a lower price are satisfied, and the purposes of enhancing the physique, preventing the diseases and benefiting the country and the people are achieved.

Description

A kind of energy-saving production method of function edible oil

Technical field

The invention belongs to edible oil and fat technical field.

Background technology

On market, the functional edible oil of various lycopene type is own through coming out for many years, although its production procedure process is uncomplicated but still have the place that can improve, its cost can be allowed to reduce, make manufacturing technique method environmental protection more, allow lycopene trophic function edible oil can be that general public health brings health widely, the production method of present many edible oil and fat factories is when being added in edible oil by natural lycopene, in advance edible oil is heated, general heating is by burning coal, the power consumption mode of burning gas or energising solves, its energy expenditure accounts for the not little share of function edible oil total cost, also be unfavorable for the further requirements at the higher level of environmental protection simultaneously, the adhesion layer that oil coke is stuck with paste is there is on diapire or on electric heater electric heating tube wall in the firing equipment long period in boiler, this is strong polluter, very large hidden danger is existed to the safe and sanitary quality of product oil, on the other hand, colloid mill is adopted in present production equipment, homogenizer, the consumption that ultrasonoscope also increases the energy adds production cost.

Summary of the invention

In view of the foregoing, improvement is made to present manufacturing technique method: 1. remove coal-fired or oil burner, be replaced with some groups of high-efficiency solar heaters and some groups of solar cell power generation systems, they are arranged on the steelframe in plant area roof and aisle and overhead, parking lot with becoming section, separately be connected into oil grease tube spider lines and circuit website, oil storage tank in solar heater system and connecting pipe all use stainless steel, the explosion-proof full glass tube of thermal-collecting tube, do not use copper pipe and other plastic material, to prevent edible oil contaminated, with the oil pump of stainless steel, the edible oil not adding anticorrisive agent is pumped in the oil storage tank of solar heater, by the flow process of pipe-line system, edible oil is flow to deep fat tank after solar energy heating, heat-insulation layer is had outside deep fat tank, automatic thermostat and electric heating device is had in tank, reach the oil temperature requirement kept required for edible fat production technique, by pipeline gate valve, the edible oil after heating is imported processing oil tank, the active ingredient SOD (superoxide dismutase) adding lycopene and vitamin E or cactus extraction is needed by formula, jointly enter the procedure that stirs, 2. remove original colloid mill that disappears, homogenizer, ultrasonic generator, retain special microwave oven and sterilization treatment is carried out to edible oil, in the outer end of the pancake pipeline that the processing oil tank port of export adopts nonmagnetic substance to do, the neodymium iron boron strong permanent magnetic iron component installing more than model N42 carries out magnetization treatment to edible oil, playing increases that the cis of lycopene is different purchases the effect that body stablizes content, 3. solar cell power supply-distribution system is that Oil pump electrical machinery is powered, for deep fat tank electric heating device is powered, for charge in batteries provides the need for electricity of Production Regional other side, considerably reduce the cost of energy resource consumption in production, improve the quality of function edible oil, contribution has also been made to environment environmental protection simultaneously.

Function edible oil formula combination one of the present invention, Canola oil 50-58% is adopted to be main (Corolla oil), corn oil 35-40% is auxiliary, add micro-lycopene 1.5-2.5% and vitamin E 0.01-0.03% and astaxanthin 1.5-3%, main production process is in the totally-enclosed automatic system of aseptic factory building, mixed plant edible oil without any anticorrisive agent is heated to 40-60 degree in solar heater, enter the insulation of deep fat tank, be arranged on automatic thermostat in tank and electric heating device and automatically regulate the temperature value that in the tank that pre-sets, edible oil temperature needs to technique, again the deep fat in deep fat tank is put into processing oil tank, adding lycopene and vitamin E and mixing edible oil from charge door, to carry out high-speed stirred even, this edible oil flow through be arranged on processing oil tank on pancake pipeline through permanent magnet high-intensity magnetic field magnetization treatment and microwave sterilization process, flow into product tank to dispatch from the factory in discharging opening bottling sealing, this product belongs to health-nutrition function edible oil, and to be suitable for crowd very wide.

Formula combination two, in optional vegetable edible oil kind, add the active ingredient SOD that 0.1-0.3% cactus is extracted, lycopene 1.5-2.5% vitamin E 0.01-0.02% mixes, processing technology eats the pH value of oil product at 7.5-8.5, temperature during edible oil mixing is at 30-35 degree, this state enzyme activity is the highest, stability might as well, through stirring magnetization and microwave sterilization process, just can be canned, above-mentioned vegetable edible oil comprises soya-bean oil, peanut oil, rape seed oil, sesame oil, rice bran oil, sunflower oil, evening primrose oil, palm wet goods, added various additives is required that particle is less than 80 microns, be conducive to the steady quality of function edible oil.

A kind of energy-saving production method of function edible oil makes improvement to the production technology of market popularity, solar heater and solar cell for supplying power are introduced, and the magnetization energy-saving environment-protective process method of neodymium iron boron strong permanent magnetic iron, substantially good formulas combination and effect of existing function edible oil is remained, make various function edible oil because of saving energy and reduce the cost in production method, the a whole set of pipelining equipment used, durable in use, operating cost is low, flow process is safe and reliable, maintenance easily, no pollution, zero-emission, improve environmental quality, reduce production cost simultaneously, supply vast general public cheaply with regard to energy price comparison to eat, reach and build up health, prevent disease, to benefit the nation and the people object, overcast and rainy and night produces as needed, just need access the civil power of power supply administration, but suggestion is tried not with civil power, because the actual temperature in boiler on diapire and electric heating tube wall is very high, through normal temperature for a long time more than 200 degree, very easily mixing edible oil is burnt at this position and stuck with paste, the quality of whole product oil can be had influence on, but be transformed into that solar heater sunlight temperature is the highest is no more than 80 degree, solve the problem can not burning paste ideally, so ensure and further increase quality and the quality of function edible oil.

Accompanying drawing explanation

Fig. 1 is the schematic flow sheet of the energy-saving production method of a kind of function edible oil of the present invention, is also Figure of abstract;

In figure, 1, solar cell, 2, battery and inverter, 3, solar heater, 4, oil pump, 5, raw material oil storage tank, 6, deep fat tank, 7, automatic temperature-adjusting electrical auxiliary heater, 8, mixing edible oil processing tank, 9, charge door, 10, high speed agitator, 11, flat tube strong permanent magnetic iron magnetizer, 12, finished product oil storage tank, 13, microwave sterilization stove, 14, oil-in, 15, oil-out, 16, mouth is removed, 17, non magnetic material flat tube, 18, strong permanent magnetic iron.

Detailed description of the invention

With reference to the energy-saving production method of a kind of function edible oil described in Fig. 1 in example of the present invention, function edible oil formula combination one, Canola oil 50-58% is adopted to be main (Corolla oil), corn oil 35-40% is auxiliary, add micro-lycopene 1.5-2.5% and vitamin E 0.01-0.03% and astaxanthin 1.5-3%, main production process is in the totally-enclosed automatic system of aseptic factory building, mixed plant edible oil without any anticorrisive agent enters into raw material oil storage tank 5 by oil-in 14, in solar heater 3,40-60 degree is heated to by oil pump 4 and stainless steel pipes system, enter deep fat tank 6 to be incubated, be arranged on automatic thermostat in tank and electric heating device 7 and automatically regulate the temperature value that in the tank that pre-sets, edible oil temperature needs to technique, electric heating device 7 adopts water medium type and electrothermal tube feedwater heating, hot-water line heats to edible oil, again the deep fat of 6 li, deep fat tank is put into mixing edible oil processing tank 8, add lycopene and vitamin E and astaxanthin and mixing edible oil from charge door 9 to stir through high speed agitator 10, this edible oil flows through and is arranged on employing glass on processing oil tank or the flat tubular conduit done of ceramic material processes through the process of strong permanent magnetic iron magnetizer 11 and special microwave sterilization stove 13, flow into finished product oil storage tank 12 to dispatch from the factory in oil-out 15 sealing of bottling, electric energy used is by solar cell 1 and battery and inverter 2 system power supply, this product belongs to health-nutrition function edible oil, and to be suitable for crowd very wide.

Formula combination two, in optional vegetable edible oil kind, add the active ingredient SOD that 0.1-0.3% cactus is extracted, in advance SOD dry powder is made emulsifying agent to mix with lycopene 1.5-2.5% vitamin E 0.01-0.02%, drop-method is adopted to enter mixing edible oil processing tank 8 at charge door 9, stir through high speed agitator 10, processing technology eats the pH value of oil product at 7.5-8.5, temperature during edible oil mixing is at 30-35 degree, this state enzyme activity is the highest, stability might as well, through stirring magnetization and special microwave sterilization treatment static state placement 24 hours, just can be canned, remove mouth 16 can release sediment and remove oil residue, above-mentioned vegetable edible oil comprises soya-bean oil, peanut oil, rape seed oil, sesame oil, rice bran oil, sunflower oil, evening primrose oil, palm wet goods, added various additives is required that particle is less than 80 microns, be conducive to the steady quality of function edible oil.

The above, be only preferred embodiments of the present invention and oneself, when not limiting the application's practical range, namely allly do impartial change and modification according to the application's scope, all should still belong in covering scope of the present invention.

Claims

1. the energy-saving production method of a function edible oil, it is characterized in that: described production method makes improvement to original production process method, 1. remove coal-fired or oil burner, be replaced with some groups of high-efficiency solar heaters and some groups of solar cell power generation systems, oil storage tank in solar heater system and connecting pipe all use stainless steel, the explosion-proof full glass tube of thermal-collecting tube, do not use copper pipe and other plastic material, to prevent edible oil contaminated, with the oil pump of stainless steel, the edible oil not adding anticorrisive agent is pumped into solar heater, by the flow process of pipe-line system, edible oil is flow to deep fat tank after solar energy heating, heat-insulation layer is had outside deep fat tank, automatic thermostat and the oil temperature requirement required for electric heating device maintenance edible fat production technique is had in tank, by pipeline gate valve, the edible oil after heating is imported processing oil tank, the active ingredient SOD (superoxide dismutase) adding lycopene and vitamin E and astaxanthin or cactus extraction is needed by formula, jointly enter the procedure stirred, 2. retain special microwave oven and sterilization treatment is carried out to edible oil, in the outside of the flat tube that the processing oil tank port of export adopts non magnetic material to do, the neodymium iron boron strong permanent magnetic iron component being provided with more than model N42 carries out magnetization treatment to edible oil, playing increases that the cis of lycopene is different purchases the effect that body stablizes content, 3. solar cell power supply-distribution system is that Oil pump electrical machinery is powered, for the electric heating device in deep fat tank is powered, also for charge in batteries provides the need for electricity of production area other side.

2. the energy-saving production method of a kind of function edible oil according to claims 1, it is characterized in that: function edible oil formula combination one, Canola oil 50-58% is adopted to be main (Corolla oil), corn oil 35-40% is auxiliary, add micro-lycopene 1.5-2.5% and vitamin E 0.01-0.03% and astaxanthin 1.5-3%, main production process is in the totally-enclosed automatic streamline wire system of aseptic factory building, mixed plant edible oil without any anticorrisive agent is heated to 40-60 degree in solar heater, enter the insulation of deep fat tank, be arranged on automatic thermostat in tank and electric heating device and automatically regulate the temperature value that in the tank that pre-sets, edible oil temperature needs to technique, again the deep fat in deep fat tank is imported in processing oil tank, while charge door importing lycopene and vitamin E and astaxanthin, it is even that mixing edible oil carries out high-speed stirred, this edible oil flow through be arranged on processing oil tank on adopt non magnetic material to do flat tube through permanent magnet high-intensity magnetic field magnetization treatment and microwave sterilization process, flow into product tank to dispatch from the factory in discharging opening bottling sealing.

3. the energy-saving production method of a kind of function edible oil according to claims 1, it is characterized in that: function edible oil formula combination two, in optional vegetable edible oil kind, add the active ingredient SOD that 0.1-0.3% cactus is extracted, lycopene 1.5-2.5% vitamin E 0.01-0.02% mixes, processing technology eats the pH value of oil product at 7.5-8.5, temperature during edible oil mixing is at 30-35 degree, this state enzyme activity is the highest, stability might as well, through stirring magnetization and microwave sterilization process, just can be canned, above-mentioned vegetable edible oil comprises soya-bean oil, peanut oil, rape seed oil, sesame oil, rice bran oil, sunflower oil, evening primrose oil, palm oil, added various additives are required that particle is less than 80 microns, be conducive to the steady quality of function edible oil.