CN1042821A - The production method of paddy plumule nutritious drink goods - Google Patents

The production method of paddy plumule nutritious drink goods Download PDF

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CN1042821A
CN1042821A CN88108106A CN88108106A CN1042821A CN 1042821 A CN1042821 A CN 1042821A CN 88108106 A CN88108106 A CN 88108106A CN 88108106 A CN88108106 A CN 88108106A CN 1042821 A CN1042821 A CN 1042821A
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production method
further characterized
paddy
embryo
plumule
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罗勇庆
臧智娟
金增辉
朱建新
蔡余生
张云霞
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Jiangsu Wuxian Suzhou Xiangcheng Rice Factory
SHANGHAI INSTITUTE OF FOOD SCIENCE
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Jiangsu Wuxian Suzhou Xiangcheng Rice Factory
SHANGHAI INSTITUTE OF FOOD SCIENCE
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Publication of CN1042821A publication Critical patent/CN1042821A/en
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Abstract

The invention provides a kind of method of producing paddy plumule nutritious drink goods, comprise steps such as immersion, pulverizing, screenings separation, thermostabilization and allotment, dry powder process.Can obtain heat-staple embryo milk slurry according to method provided by the invention, can concentrate or directly can or be spray dried to the powder electuary, color and luster yellow fraction, the normal rice of tool embryo milk.Powder electuary water reconstitutes the back and becomes stable emulsion, no obvious sediment, and mouthfeel is little sweet.Physical and chemical testing, microorganism testing and biological test result show, the paddy embryo nutrition beverage product of producing with the inventive method is a kind of nutritive value than higher and the novel foodstuff of obvious anti-aging effects arranged.

Description

The production method of paddy plumule nutritious drink goods
The present invention relates to the production method of nutritious drink, more particularly, relate to the production method of paddy plumule nutritious drink goods.
At present, the trend of beverage development is more and more to pay attention to its nutrition, natural, the convenient and suitable several like this aspects of price.From being lowered into originally, all relatively pay attention to the comprehensive utilization of agricultural byproducts both at home and abroad.For example, the preparation of the soybean of neutral soft drink class and fruits and vegetables milk.Add in the vegetable protein after opacifiers and the stabilizing agent, also more common with the preparation technology that physical method is handled.The acidic beverages of at present popular high protein, owing to be subjected to the restriction of isoelectric points of proteins characteristic in the natural materials, preparation also acquires a certain degree of difficulty.Usually must be with the chemical method degrade proteins to acidic aqueous solution (pH=2-4); Also useful lactobacillus-fermented makes " yogurt ", perhaps extracts lactalbumin and the obtain whey protein acidic beverages.
Grain germ is the very high natural nutrient of nutritive value, and it has special trophic function-can regulate physiological function, again can disease preventing and treating, be known as desirable nutrition fortifier by many countries in the world.
In the paddy embryo Protein content be the contained protein of its foodstuff grain 1-3 doubly.Eight kinds of contents of essential amino acids and mutual ratios also are better than foodstuff grain itself, the particularly lysine content in the paddy embryo have been increased more than 60% than its grain.In addition, also contain essential fatty acid that human body can not synthesize in the paddy embryo, and various vitamin is as VB as linoleic acid, oleic acid, leukotrienes 1, VB 2, VB 6, VE, VC and VA also have mineral matter as K, Na, Ca, Mg and Fe or the like.
The paddy plumule because its chemical composition and higher protein content are unsuitable for factors such as heating, makes the process of producing the plumule nutritious drink bring certain difficulty.
Use preparation technology's method of prior art, the heavy poly-lower floor's (not particle of αization) of about 40% starchiness in the prepared plumule slurries, and slurries are met thermoae instability, for example promptly cause breakdown of emulsion, protein flocculation precipitation with heating using microwave 40 seconds or the heating in 10 minutes of 80 ℃ of spacers of water-bath.Even the sterilising temp of aqueous goods and time also make it be difficult to bear, say nothing of and concentrate or drying has been made powder.And for example the way that the paddy germ protein is degraded is then extracted in utilization, and many vitamins and mineral matter are lost, particularly abundant Vc and the Fe of content in the paddy plumule.
Recently, a Japan Patent JP5974962(ball mountain wise man man of virtue and ability 1984) and U.S. Pat P4309417(Lomac Staples, 1982), reported the preparation method of solubility plumule nutritional agents.What the former adopted is lactic fermentation process; The latter is with AMS, peak enzyme and albumen proteolytic enzyme multi-enzyme method degradation technique.Though technology and equipment are complicated, can both keep effective nutrition of plumule effectively.But lactic fermentation process needs about about 24 hours fermentation time, and equipment investment is bigger, and wants frequent inoculating lactic acid bacterium bacterial classification.Also there are problems such as the long and equipment investment of required time is bigger in the multi-enzyme method degradation technique.
Therefore, a main purpose of the present invention just provides a kind of process for preparing paddy plumule nutritious drink, have heat endurance at these technical process two-story valley plumule slurries, heating disinfection, concentrate and even dry powder process can not produce breakdown of emulsion, flocculation and deposited phenomenon.
Another object of the present invention provides a kind of like this process for preparing paddy plumule nutritious drink, when possessing the slurries heat endurance, the nutrition that keeps plumule effectively, even strengthen Ca and breakdown of emulsion not, the ratio of the calcium/phosphorus in the beverage product is tended to balance.
A further object of the present invention provides the process of such preparation paddy plumule nutritious drink, and its simple flow can be produced liquid product, also can prepare solid-state powder shape goods, and required time and energy consumption reduce, production cost and the corresponding reduction of investment.
Other purpose of the present invention, feature and advantage will be from hereinafter seeing clearlyer in conjunction with the accompanying drawings and embodiments the description.
Brief description of drawings:
Fig. 1 represents the process chart of preparation paddy plumule nutritious drink provided by the invention.(a) soak, (b) pulverize, (c) screenings separates, (d) embryo milk thermostabilization, and (e) allotment (f) concentrates, and (g) is dried to powder, (h) can.
Consult Fig. 1. At first, select conventional enzyme to lose words paddy plumule, for example, the paddy plumule that obtains in the process of grain processings such as rice, wheat, barley, millet, jowar, corn, buckwheat, oat is through screening 95% purity. The enzyme deactivation means can adopt and for example heat that microwave made the lipase inactivation in 75 seconds, perhaps make enzyme deactivation in the infrared drying process. Then above-mentioned paddy plumule is soaked (a) with drinking water. Ratio of water to material and soak time and temperature do not have strict demand. Generally get final product in room temperature. Ratio of water to material was advisable with 4: 1 to 10: 1. Water is difficult for reaching the immersion purpose very little, and water then increases the weight of the load of subsequent treatment too much. Soak time was advisable with 3-10 hour, and the time is too short to be difficult for soaking into, and oversize then is unnecessary.
Paddy plumule after the above-mentioned immersion is carried out full starch broken (b) to paddy germ particles with whole immersion waters reach suitable granularity. Conventional various solid-the pulverizing means of aqueous mixtures all can adopt, and can adopt preferably full slurry glue mill. The granularity of the solid water mixture two-story valley plumule after the glue mill preferably is controlled at 90% all less than 50 μ.
Solid water mixture after the above-mentioned pulverizing is carried out screenings separate (c), even also it isolates slurries, remaining bits such as need improve yield, can be again and separating step broken with pigment once. Whole slurries of gained are so-called embryo milk, wherein contain a large amount of solubility paddy plumule compositions. Bits are soluble part and comprise protein, and the compositions such as fat and crude fibre can further fully utilize, perhaps direct used as fodder. The separation means of various routines all can adopt to carry out screenings separates, for example, and press filtration, centrifugation etc. The slurries yield (is being done/do) more than 70%.
The above-mentioned embryo that the makes general case of thermal instability of suckling, heating using microwave or water-bath spacer are heated to about 80 ℃, namely produce protein flocculation precipitation in 10 minutes. Common sterilising temp and time also difficulty it is born.
The present invention has found a kind of simple heat resistanceheat resistant denaturation method through test of many times, has made the paddy embryo milk liquid with heat endurance finally.Meanwhile, according to the characteristics of calcium phosphorus ration imbalance in the paddy plumule, can strengthen Ca simultaneously in the technology and breakdown of emulsion not, make the calcium of the paddy embryo milk liquid that makes: phosphorus tends to balance.Because technology relatively letter makes, and is indicating the minimizing of production cost and cost of investment.
Thereby, thermostabilization of the present invention (d) step makes paddy embryo milk liquid further be processed into various forms of goods, for example, also dress or plastic bagged liquid goods, perhaps powder shape Instant Drinks goods of the similar extract of malt and milk or the like of the concentrated product of similar condensed milk, resemble cows milk and soymilk.
Thermostabilization of the present invention (d) step is performed such: adding a certain amount of hydroxide (alkali) under the condition of pressurized, heated in embryo milk, the pH value of embryo milk is adjusted to about 7.2 to 8.0, and about 0.5 to 3 minute time of insulation can reach the thermostabilization of embryo milk under pressure.What described hydroxide (alkali) was preferable is potassium hydroxide, NaOH and or calcium hydroxide.Calcium hydroxide preferably, it can introduce the Ca ion simultaneously, strengthens Ca to reach simultaneously, the purpose that calcium-phosphorus ratio is tended to balance, for example the theoretical reinforcement value of calcium ion reaches about 4300ppm.Pressurized, heated can be used general conventional equipment and reach, for example, and withstand voltage sterilizing pan, pressure cooker or reaction pot etc.Adopt modes such as direct heating or jacket water (J.W.) Steam Heating to make and reach certain pressure and temperature in the container, generally reach 1.0-1.8kgf/cm with gauge pressure 2Be advisable, temperature is about 105-125 ℃.Pressure reaches above-mentioned scope and keeps can exitting about 0.5-3 minute, discharging, and what at this moment obtain is heat-staple embryo milk.
Through the paddy embryo milk liquid of above-mentioned thermostabilization, can allocate (e) as required, for example, add various food additives and comprise: sugar, paddy embryo oil, Fabaceous Lecithin etc.Because the fat layering easily that contains in the paddy embryo milk liquid, so necessary emulsifying agent should add in allotment, for example above-mentioned soybean lecithin is exactly an examples of suitable emulsifiers, also has single glycerine fatty acid fat also to can be used as emulsifying agent in addition and adopts.Blended emulsifier HLB calculated value is about 9 to 14.In addition, contain value according to raw material, the various elements that expedite the emergence of are as A, C, D and B 1, B 2And B 6Deng and various trace element all can in allotment, bring back to life balance, perhaps suitably strengthen.
Certainly, make cat-lap if desired or needn't bring back to life balance or forced for vitamins, in the paddy embryo milk liquid of above-mentioned thermostabilization, only need to add emulsifying agent so, for example soybean lecithin or glycerine fatty acid fat, can enter next step operation after fully mixing, concentrate, or directly bottle or enclose little plastics dress and sell, perhaps make powder packing and selling again with spray drying process.
Embodiment 1
Get purity more than 95%, fresh or made paddy embryo 100 grams of lipase inactivation in 75 seconds through micro-wave oven heating, pour in the beaker of 2000 milliliters of capacity, with 500 milliliters of drinking water, in room temperature (below 25 ℃), static immersion 8-10 hour; Beat 10-30 minute pulping with miniature high-speed biological tissue bruisher, get slurries (1) with 100 order woven dacron press filtrations; Screenings adds 200 ml waters again, continues to beat 10-20 minute, gets slurries (2) with 100 order woven dacron press filtrations again; Merge slurries (1) and (2), add concentration and be 5% Ca(OH) 2Solution is regulated slurries pH7.5-8.0 for 10 milliliters, and the calcification slurries are put into small-sized sterilizing pan, is forced into gauge pressure 0.8-1.4kgf/cm 2, exhaust rapidly, cooling; Sugaring 20 grams, soybean lecithin 0.2 gram (being dissolved in 10 milliliters of 80 ℃ of warm water in advance) stirred 30-60 minute, promptly got deployed thermally-stabilised rice embryo milk liquid; Spray-drying gets the powder electuary of rice matter beverage.
Embodiment 2
Get 100 kilograms in purity 95% above enzyme deactivation paddy plumule, put into 500 liters of agitated kettles, with 325 liters of drinking water, stirred 6-8 hour in the gap, wears into slurry after pumping in the vertical rubber mill; Separate with basket centrifuge, screenings adds 150 premium on currency to be operated equally; Merge the secondary slurries that separate, get 475 liters of embryo milk slurries; The Ca(OH that adds concentration 10% in the slurries) 25 liters of solution stir, and pH is about 7.2-8.0; Gradation pumps in the reaction pot of 100 liters of capacity, spacer heating, vapour pressure 1.5-3kgf/cm 2, heating while stirring is when gauge pressure reaches 0.8-1.4kgf/cm 2The time, go up steam discharge rapidly, and following plasma discharge liquid; Be chilled to 35 ℃ with panel cooler speed; Add 25 kilograms of refining granulated sugar, soybean lecithin 200 grams, methionine 200 grams, Vc 32, VB 1300 milliliters, VB 2625 milliliters, V AD8 gram (V A2,5/0,000/gram international unit, V D50,000/gram international unit), stirs, again with rubber mill secondary glue mill; The spray dryer drying, per hour 50-100 rises evaporation capacity, and EAT 150-200 ℃, leaving air temp 85-95 ℃; Obtain paddy plumule nutritious drink electuary.
Paddy embryo nutrition beverage granules with method preparation of the present invention has following sense organ:
The color and luster yellow fraction
The normal rice of local flavor tool embryo milk, free from extraneous odour
Organize the evengranular powdery of shape
Reconstitute the shape water and reconstitute the stable emulsion of rear one-tenth, no obvious sediment, mouthfeel is little sweet.
With physical and chemical testing and microorganism testing, shown that the paddy embryo nutrition beverage product that the inventive method is produced is the higher novel foodstuff of a kind of nutritive value. 1-6 is shown in the results are shown in of test.
The biological test result
(1) the anti-ageing result of the test of animal model:
Through carrying out Antisenility Experiment take fruit bat as anti-ageing animal model, the result shows when containing paddy embryo nutrition beverage 5% in the culture medium, can make the average life span significant prolongation of fruit bat, for example, and female prolongation 7.4%, P<0.01; Male prolongation 11.6%, P<0.01; The property vigor significantly increases; Food quantity increases, and on average increases by 18.4%.
(2) Animal nutrition result of the test:
Through the SD kind is that male rat is fed the four stars phase, has shown that paddy embryo nutrition beverage granules can promote the growing animal growth, and its effect is significantly higher than nursing infant's powder, " Fu Limei " of similar Guangzhou development.The protein of paddy embryo nutrition beverage granules is tired and is significantly higher than Fu Limei and nursing infant's powder, is a kind of good protein source.Paddy embryo nutrition beverage granules can be kept hemoglobin, total serum protein and albuminous normal amount.
In sum, the nutrition of paddy embryo raw material has been well-known.Key issue is to prevent loss of nutritive components in process, and brings back to life balance or suitably reinforcement as required.Meanwhile, in order to make last soluble products, work in-process must possess heat endurance.The present invention more preferably adopts full slurry glue mill, has kept trace element (table 4) effectively; Reduced the solid-liquid ratio (1: 4.5) of wet-milling; More preferably adopt and directly dust, can reduce the heated time of embryo milk slip; The yield of full slurry glue mill method is higher, and the eatable cellulose that contains (DF) is paid attention to by people to people's effect.Again for example, the calcium-phosphorus ratio imbalance is the defective of meter embryo.By Ca: P is 1: the requirement of 1-2, the rice embryo is 1: 35, differs greatly.But divalent ion salt (alkali salt) can breakdown of emulsion be one of classical theory of emulsion.The calcium of emulsus beverage is strengthened in the prior art still relatively more difficult problem.The present invention according to when pressurization emulsion must in the aqueous solution of the inclined to one side alkali of neutrality, could stablize such condition, make it to reach the heat-staple Ca ion of introducing simultaneously adding the OH ion, Ca ion in the embryo milk is strengthened is 4300mgCa ++/ 100g reaches total amount of reinforcement more than 50%.Since under the condition of pressurized, heated, add alkali, fiercer than simple heating condition in form.But, the alkali of adding, for example Ca(OH) 2, the solution that neutralized departs from the isoelectric points of proteins in the embryo milk emulsion.In time, depart from isoelectric point in certain ion concentration, certain solution concentration and pressurized, heated; Increase the protein surface electric charge and improved its hydration capability on the contrary, add emulsifying agent during allotment and fully mix that emulsion is tended towards stability.
Therefore, can make stable water-soluble plumule nutritious drink preparation by process of the present invention, excellent flavor, yield is higher.It has kept original nutrition of plumule, adds to bring back to life and reinforcement, and nutrition composition is tended to balance, and biologic test has shown that the plumule nutritious drink preparation of process preparation of the present invention has high nutritive value and tangible anti-aging effects.
The present invention has carried out open fully in conjunction with the accompanying drawings and embodiments, but is understandable that listed drawings and Examples only are for explanation of necessity rather than limitation of the present invention.The technical staff in any field of the present invention can make various variations and change, and does not depart from protection domain that claims proposed and spiritual essence by patent application of the present invention.
The main nutrition (%) of table 1 SRG and object of reference
Rice embryo raw material SRG Isomil The extract of malt and milk **
The fatty crude fibre carbohydrate ash of protein (N * 6.25) moisture content 23.6 25.37 3.31 40.00 7.80 8.10 15.31 13.50 2.13 53.10 8.48 5.73 15.20 27.30 0 51.60 2.90 2.50 8 9 - 65-70 2.5 2.5
Annotate the * american goods; * whole nation quality product evaluation index (84);
The paddy embryo nutrition beverage product that SRG-the present invention produces.
The amino acid of table 2 SRG and object of reference is formed (gram/100 gram protein)
Rice embryo raw material SRG WHO/FAO
Threonine valine egg ten cystine isoleucine leucine phenylpropyl alcohols ten sour lysine histidine tryptophans 3.95 5.92 2.47 3.83 6.87 6.88 6.63 0.95 3.72 6.03 3.42 3.75 6.78 7.01 5.56 0.99 4.0 5.0 3.5 4.0 7.0 6.0 5.5 1.0
EAA 37.50 37.26 36
The green propylhomoserin glutamic acid of L-aminobutanedioic acid proline glycine alanine histidine arginine 9.27 3.80 16.75 4.55 6.38 7.16 3.59 10.04 9.02 3.57 16.48 4.67 6.93 7.35 3.56 10.18
Annotate * WHO/FAO World Health Organization/grain and agricultural organization
The aliphatic acid of table 3 SRG is formed (%)
Rice embryo raw material Rice germ oil SRG
C 14∶0Cool C 16∶0Soft C 18∶0Firmly Little 22.36 2.07 0.32 19.37 2.13 - 22.10 0.33
C 18∶1Oil C 18∶2Inferior oily C 18∶3Flax 32.03 41.3 2.27 35.70 39.40 3.09 30.98 46.06 0.5
The unrighted acid total amount 75.6 78.19 77.54
Oleic acid: linoleic acid 1∶1.29 1∶1.10 1∶1.48
Unrighted acid total amount about 77
Oleic acid: linoleic acid was near 1: 1
The main vitamins content of mineral substances of table 4 SRG and object of reference
Figure 88108106X_IMG2
Table 5 SRG and object of reference and relevant sanitary index
Figure 88108106X_IMG3
* Su Su Q/L S1-87 embryo oil index
The Main Ingredients and Appearance and the calorific value of the every hectogram goods of table 6:
Figure 88108106X_IMG4
* by AOAC(65) record approximation calculation.

Claims (15)

1, produce the method for paddy plumule nutritious drink, its step comprises:
The paddy plumule is soaked;
Paddy plumule after complete broken above-mentioned the soaking of starch,
Paddy plumule to above-mentioned full starch after broken carries out screenings to be separated, and obtains embryo milk slurry,
Above-mentioned embryo milk slurry is carried out thermostabilization handle, the invention is characterized in that it is under the pressurized, heated condition that above-mentioned thermostabilization is handled, in above-mentioned embryo milk slurry, add alkali, the pH value of above-mentioned embryo milk slurry is adjusted to carry out about 7.2 to 8.0.
2, according to the production method of claim 1, it is further characterized in that the alkali of wherein said adding is NaOH, perhaps potassium hydroxide, perhaps calcium hydroxide, perhaps any combination of these three kinds of alkali.
3,, be further characterized in that wherein said pressurized, heated condition is to reach 1.0-1.8kgf/cm with gauge pressure according to the production method of claim 1 or 2 2, temperature is about 105-125 ℃.
4,, be further characterized in that the time that wherein said pressurized, heated condition keeps is about 0.5-3 minute according to the production method of claim 3.
5, according to claim 1,2 or 4 production method, it is further characterized in that wherein said soaking step required time is about 3-10 hour at normal temperatures.
6, according to the production method of claim 5, it is further characterized in that the paddy plumule of wherein said soaking step and the ratio of water are about 1: 4-10.
7, according to claim 1,2 or 4 production method, its be further characterized in that wherein said full starch quick short steps rapid adopt one or secondary starch the glue mill entirely.
8, according to the production method of claim 7, be further characterized in that after the wherein said full slurry glue mill the paddy germ particles its 90% less than 50 μ.
9, according to claim 1,2 or 4 production method, be further characterized in that, wherein said the slag separating step can be adopted press filtration, or centrifugation etc.
10, according to claim 1,2 or 4 production method, be further characterized in that, after described thermostabilization step, can carry out adaptation step to embryo milk slurry as required through thermostabilization.
11, according to the production method of claim 10, be further characterized in that, wherein said adaptation step is included in described through adding sugar in the embryo milk slurry of thermostabilization, or paddy embryo oil, or soybean lecithin, or single glycerine fatty acid fat, or various vitamin, or various trace elements, or any combination of these materials.
12, according to claim 1,2 or 4 production method, be further characterized in that, can concentrate the heat-staple embryo milk slurry of gained as required after the wherein said thermostabilization step, or carry out direct can, or carry out drying and make powder.
13, according to the production method of claim 10, be further characterized in that, after described adaptation step, can concentrate the heat-staple embryo milk slurry of gained as required, or directly can, or carry out drying and make powder.
14, according to the production method of claim 11, be further characterized in that, after described adaptation step, can concentrate the heat-staple embryo milk slurry of gained as required, or directly can, or carry out drying and make powder.
According to the production method of claim 13 or 14, be further characterized in that 15, described dry powder process step adopts spray drying process to carry out.
CN88108106A 1988-11-21 1988-11-21 The production method of paddy plumule nutritious drink goods Pending CN1042821A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972699A (en) * 2012-12-14 2013-03-20 苏州科谷米业有限公司 Preparation method of agglomerated puffing powder
CN104137889A (en) * 2014-07-26 2014-11-12 湖北金龙泉生物科技有限公司 Rice bran protein compound nutritional beverage and processing method thereof
CN104223288A (en) * 2013-06-24 2014-12-24 内蒙古三主粮天然燕麦产业股份有限公司 Whole-germ oat drink with complete germ oat, production equipment and process
CN105533334A (en) * 2015-12-14 2016-05-04 福建农林大学 Health-care beverage and preparation method thereof
CN113331325A (en) * 2021-05-11 2021-09-03 上海交通大学 Preparation method of rice bran beverage

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972699A (en) * 2012-12-14 2013-03-20 苏州科谷米业有限公司 Preparation method of agglomerated puffing powder
CN104223288A (en) * 2013-06-24 2014-12-24 内蒙古三主粮天然燕麦产业股份有限公司 Whole-germ oat drink with complete germ oat, production equipment and process
CN104137889A (en) * 2014-07-26 2014-11-12 湖北金龙泉生物科技有限公司 Rice bran protein compound nutritional beverage and processing method thereof
CN105533334A (en) * 2015-12-14 2016-05-04 福建农林大学 Health-care beverage and preparation method thereof
CN113331325A (en) * 2021-05-11 2021-09-03 上海交通大学 Preparation method of rice bran beverage

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