CN104281101B - Inside diameter slicer controls circuit - Google Patents

Inside diameter slicer controls circuit Download PDF

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Publication number
CN104281101B
CN104281101B CN201410222113.6A CN201410222113A CN104281101B CN 104281101 B CN104281101 B CN 104281101B CN 201410222113 A CN201410222113 A CN 201410222113A CN 104281101 B CN104281101 B CN 104281101B
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control
control module
stepper motor
module
cutter head
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CN104281101A (en
Inventor
赵恋
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Chicheng County Matt Technology Co Ltd
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Beijing Ding Chen High Seience Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4142Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by the use of a microprocessor

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Control Of Stepping Motors (AREA)

Abstract

Circuit, including total control module are controlled the invention provides a kind of inside diameter slicer, corresponding control instruction is inputted to the first control module, stepper motor driver module, the second control module according to processing request respectively;First control module is connected with stepper motor driver module to control its break-make, and the stepper motor driver module drive stepper motor rotates and then drives the workbench on inside diameter slicer to produce corresponding displacement;Cutter head assembly includes the motor of two or more cutter heads and its rotation of control that is connected with each cutter head, charge bar on a piece loading workbench of each cutter head correspondence, second control module is connected with the motor in cutter head assembly, control it to start or stop and then control whether corresponding cutter head rotates, power module is to above-mentioned all module for power supply.Therefore inside diameter slicer of the present invention, can once cut two or more charge bar, substantially increase the processing efficiency of inside diameter slicer, reduce production cost.

Description

Inside diameter slicer controls circuit
Technical field
Circuit is controlled the present invention relates to one kind.Relate in particular to a kind of inside diameter slicer control circuit.
Background technology
Inside diameter slicer is the equipment for being specifically used to cut hard brittle metal and nonmetallic materials.Its main operational principle is interior Diameter slicer is using the slim tension blade head cutting charge bar of stainless steel of rotation at a high speed, and at the same time, cooling-lubricant, which is injected in, to be cut Place is cut, cutter head is carried out also to be laid with diamond dust coating to increase cutting force on pressure cooling, lubrication and oil extraction, usual cutter head. When traditional inside diameter slicer works, charge bar and bottom plate are first bonded by operating personnel with professional glue, then by the charge bar glued It is transferred in workbench, then adjusts the level angle of charge bar, vertical angle, luffing angle etc. is positioned to charge bar, is positioned Swinging handle sets first cutting position afterwards, is then turned on cooling oil pump, and main motor closes shield etc. and starts horizontal resection. It is cumbersome due to setting, it is higher to workman's level requirement, and preparatory process is long, loses time, and charge bar is all by workman Hand to carry out orientation, it is too low machining accuracy easily occur, the problem of charge bar is scrapped.
Notification number is CN103317179A, the application for a patent for invention of entitled " Intelligent inside diameter slicer ", is disclosed The knife rest that can be moved up and down is provided with a kind of inside diameter slicer, including control chip, main body cabinet, cutting bed, cutting bed, it is main Have on protective cover, protective cover to have to have in sealable feeding window, main body cabinet on body cabinet and have what can be moved forward and backward on pedestal, pedestal Have on feeding table, feeding table have on material frame, material frame on the mobile pallet that can be moved up and down, mobile pallet have blowing folder and Grating scale, and cutting bed and pedestal are all in protective cover;It is provided with the knife rest in an inner circle slicer, the cutting bed It is provided with low rubbing cylinder and screw mandrel, the screw mandrel and is provided with feed screw nut, two connecting rods, which are passed through, is arranged on the screw mandrel Groove on nut, is connected with low pressure friction cylinder bottom and knife rest respectively, low pressure friction cylinder moving, will pass through two connections Bar is rotated with the inner circle slicer on movable knife rack, carries out cutting processing.But above-mentioned Intelligent inside diameter slicer can only realize monolithic Cutting, in a slicing workshop, it usually needs the inside diameter slicer for setting dozens or even hundreds of monolithic to process, is wasted a large amount of Manpower, also occupies the floor space of sheet, adds the cost of slice processing process.
The content of the invention
Therefore, the technical problems to be solved by the invention are that existing inside diameter slicer is only capable of carrying out monolithic cutting, effect Rate is low, and slice processing cost is high, so as to provide a kind of inside diameter slicer control electricity that can improve inside diameter slicer processing efficiency Road.
In order to solve the above technical problems, technical scheme is as follows:
Circuit is controlled the invention provides a kind of inside diameter slicer, including:
Total control module, according to processing request respectively to the first control module, stepper motor driver module and second Control module inputs corresponding control instruction;
First control module, is connected with the stepper motor driver module, for controlling the stepper motor to drive The break-make of dynamic device module;The stepper motor driver module is rotated for Driving Stepping Motor, and then drives inside diameter slicer On workbench produce corresponding displacement;
Cutter head assembly, including two or more cutter heads, and be connected with each cutter head and control what cutter head was rotated Motor, the charge bar that each cutter head correspondence one loads on the workbench;
Second control module, is connected with the motor in the cutter head assembly, for controlling opening for the motor It is dynamic or stop and then control whether corresponding cutter head rotates, the charge bar loaded on workbench is carried out when cutter head is rotated cutting plus Work;
Power module, for the total control module, first control module, the stepper motor driver mould Block, second control module and the cutter head assembly are powered.
Inside diameter slicer of the present invention controls circuit, and second control module obtains the state of the cutter head assembly Information simultaneously feeds back to the total control module, and whether the total control module judges the cutter head assembly according to the status information Corresponding control instruction is exported to first control module in normal operating condition and according to judged result, passes through described the One control module controls the break-make of the stepper motor driver module;
Stepper motor driver module Driving Stepping Motor under the control instruction of the total control module is rotated, and is entered And drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting side To motion;
Second control module controls one in the cutter head assembly under the control instruction of the total control module Or multiple motor start-ups or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading on workbench Charge bar carry out cutting processing.
Inside diameter slicer of the present invention controls circuit, and the stepper motor driver module includes the first stepper motor Driver and the second stepper motor driver;The output end of first stepper motor driver is connected with a stepper motor;Institute The output end for stating the second stepper motor driver is connected with another stepper motor, and the rotation direction phase of described two stepper motors It is mutually vertical.
Inside diameter slicer of the present invention controls circuit, and the power module includes transformer and Switching Power Supply;
The out-primary of the transformer obtains alternating voltage from power network, is first control module, the stepping Motor driver module, second control module and the cutter head assembly are powered;
The Switching Power Supply is connected with the secondary windings end of the transformer, the decompression that will be obtained from the secondary windings end Alternating voltage after processing is converted to 24V DC voltages;And the output end of the Switching Power Supply and the electricity of the total control module Crimp receiving end to be connected, provide it 24V DC voltages.
Inside diameter slicer of the present invention controls circuit, and the total control module includes programmable terminal and programmable control Device processed;
Touch-screen is provided with the programmable terminal, and the programmable terminal and the programmable controller pass through mark Accurate 9 needle interfaces connection, is set by the touch-screen to the programmable controller input parameter;And the programmable controller Including 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06,0X07,0X08,0X09,0X10 with And 0X11 and 8 output wiring terminal 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05,0Y06 and 0Y07;
Three output wiring terminals of three control ends of second control module respectively with the programmable controller 0Y05,0Y06 and 0Y07 are connected, and corresponding control is received from the programmable controller by three output wiring terminals System instruction;The three input wires terminals of three output ends of second control module respectively with the programmable controller 0X03,0X04,0X05 are connected, and the status information of the cutter head assembly of acquisition is fed back by three input wires terminals To the programmable controller, whether the programmable controller judges the cutter head assembly in just according to the status information Normal running status simultaneously exports corresponding control instruction according to judged result;
The control end of first control module is connected with the input wires terminal 0X00 of the programmable controller, described Input wires terminal 0XOO by the corresponding control instruction that the programmable controller is exported according to the judged result transmit to The control end of first control module, the logical of the stepper motor driver module is controlled by first control module It is disconnected;
Two control ends of first stepper motor driver may be programmed after resistance R1 and resistance R2 with described respectively The output wiring terminal 0Y00 of controller is connected with 0Y01;Two control ends of second stepper motor driver are respectively through electricity It is connected after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller.
Inside diameter slicer of the present invention controls circuit, second control module include auxiliary reclay KA3, KA4, KA5, diode VD3, VD4, VD5, air switch QS1, A.C. contactor KM1, KM2, KM3 and electrothermal relay FR1, FR2, FR3;Three motor 1M, 2M, 3M that the cutter head assembly includes three cutter heads and drives three cutter heads to rotate respectively;
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as the described second control mould First control end of block, is connected with the output wiring terminal 0Y05 of the programmable controller, the auxiliary reclay KA3's Output end is connected after being connected with the negative electrode of the diode VD3 with the control end of the A.C. contactor KM1;The middle relay Device KA4 control end is connected second control end as second control module with the anode of the diode VD4, with institute The output wiring terminal 0Y06 for stating programmable controller is connected, the output end of the auxiliary reclay KA4 and the diode VD4 Negative electrode be connected after be connected with the control end of the A.C. contactor KM2;The control end of the auxiliary reclay KA5 and described two Connected the 3rd control end as second control module of pole pipe VD5 anode, the output with the programmable controller Binding post 0Y07 is connected, and the output end of the auxiliary reclay KA5 is handed over after being connected with the negative electrode of the diode VD5 with described The control end for flowing contactor KM3 is connected;
The out-primary of a termination transformer of the air switch QS1, its other end is exchanged with described respectively Contactor KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three outputs Port is connected with described electrothermal relay FR1, FR2 and FR3 three input ports respectively, described electrothermal relay FR1, FR2 with And three input ports of FR3 three output ports respectively with described three motor 1M, 2M and 3M are connected, it is described heat after Electrical equipment FR1, FR2 and FR3 three signal output parts as second control module three output ends, respectively with it is described Three input wires terminals 0X03,0X04,0X05 of programmable controller are connected, and the state of the cutter head assembly of acquisition is believed Breath feeds back to the programmable controller by three input wires terminals.
Inside diameter slicer of the present invention controls circuit, and first control module includes auxiliary reclay KA1, air Switch QS2, A.C. contactor KM5 and power supply;
The control end of the auxiliary reclay KA1 as first control module control end, with the programmable control The input wires terminal 0X00 of device processed is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KA5 End is connected;
The out-primary of a termination transformer of the air switch QS2, its other end and the ac contactor Device KM5 control source port is connected, and the output end of the A.C. contactor KM5 is connected with the input of the power supply, described The control source of the output end of power supply simultaneously with first stepper motor driver and second stepper motor driver End is connected, and will be supplied to first stepper motor driver after the voltage step-down obtained from the A.C. contactor KM5 processing With second stepper motor driver.
Inside diameter slicer of the present invention controls circuit, and the output wiring terminal 0Y04 of the programmable controller is simultaneously It is connected with auxiliary reclay KA2 control end and diode VD2 anode, the output end of the auxiliary reclay KA2 and institute The negative electrode for stating diode VD2 is connected with the positive pole of the output end of the Switching Power Supply;
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the switch electricity The output end in source obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to The control signal of the auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
Inside diameter slicer of the present invention controls circuit, in addition to:
Jerk module, it includes emergency stop switch SB1, and one end of the emergency stop switch SB1 is exported with the Switching Power Supply The positive pole at end is connected, control source port and diode of the other end of the emergency stop switch SB1 with the auxiliary reclay KA1 VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
The above-mentioned technical proposal of the present invention has advantages below compared with prior art:
(1) inside diameter slicer of the present invention control circuit, including total control module, according to processing request respectively to the One control module, stepper motor driver module, the second control module input corresponding control instruction;First control module and step Stepper motor Drive Module is connected to control its break-make, and the stepper motor driver module drive stepper motor is rotated and then band Workbench on dynamic inside diameter slicer produces corresponding displacement;Cutter head assembly include two or more cutter heads and with it is every Individual cutter head, which is connected, controls the motor of its rotation, the charge bar on a piece loading workbench of each cutter head correspondence, the second control module It is connected with the motor in cutter head assembly, controls it to start or stop and then control whether corresponding cutter head rotates, power module To above-mentioned all module for power supply.Inside diameter slicer of the present invention controls circuit, including two or more cutter heads, with The charge bar loaded on workbench is corresponded, therefore inside diameter slicer of the present invention, can once cut two or two Charge bar more than individual, substantially increases the processing efficiency of inside diameter slicer, reduces production cost.
(2) inside diameter slicer control circuit of the present invention, the second control module obtains the status information of cutter head assembly And total control module is fed back to, whether total control module can judge cutter head assembly in normal operation according to the status information State, and corresponding control instruction is exported to the first control module according to judged result, stepping is controlled by the first control module The break-make of motor driver module.By this set, when cutter head assembly occurs abnormal, total control module can find knife in time Head failure, and stepper motor driver module is disconnected by the first control module so that workbench stops displacement, and then makes charge bar Stop cutting processing, it is to avoid cutter head state labile reduces the risk of slice processing precision, reduces the loss of charge bar.
Inside diameter slicer of the present invention controls circuit, and stepper motor driver module refers in the control of total control module The lower Driving Stepping Motor of order is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, makes to be fixed on work Charge bar on platform can be moved along cut direction, controlled stepper motor driver by total control module and then controlled stepping electricity The rotation of machine, it is possible to achieve the accurate control of worktable displacement, it is to avoid the error that artificial operation is brought, machining accuracy is high.
Inside diameter slicer of the present invention controls circuit, and the second control module is controlled under the control instruction of total control module One or more of cutter head assembly processed motor start-up or stopping, being controlled according to processing request cutter head rotation or Stop, cutting processing process is easy, accurate.
(3) inside diameter slicer control circuit of the present invention, stepper motor driver module includes the first stepper motor Driver and the second stepper motor driver, and the rotation direction of its two connected stepper motor is mutually perpendicular to, and specifically should During, could be arranged to one is laterally propulsion, and another is set to be longitudinally propelling, and the stepper motor laterally promoted drives Workbench is moved to the left (cutting charge bar), is moved to after the cut-out point being previously set stops and moves right again, stops to starting point (withdrawing), the stepper motor being now longitudinally propelling drives workbench to be moved rearwards by (feed), and these three actions can repeat, directly To charge bar completion of processing.Therefore inside diameter slicer control circuit of the present invention, can pass through stepper motor driver module Realize displacement of the workbench along cut direction.
(4) inside diameter slicer control circuit of the present invention, the power module includes transformer and Switching Power Supply, become The out-primary of depressor obtains alternating voltage from power network, is the first control module, stepper motor driver module, the second control Module and cutter head assembly are powered, and Switching Power Supply is connected with the secondary windings end of transformer, the decompression that secondary windings end is obtained Alternating voltage after processing is converted to 24V DC voltages, inputs to the voltage receiving terminal of total control module.Therefore it is of the present invention Inside diameter slicer control circuit, its power module can provide stable alternating voltage and DC voltage, and extension device makes Use the life-span.
(5) inside diameter slicer control circuit of the present invention, total control module includes programmable terminal and programmable control Device processed, and touch-screen is provided with programmable terminal, programmable terminal and programmable controller are connected by the needle interface of standard 9, Therefore, operating personnel can just be set by the touch-screen on programmable terminal to programmable controller input parameter, completion pair The processing cut-sytle pollination of charge bar, it is very easy.
(6) inside diameter slicer control circuit of the present invention, the second control module includes air switch QS1, its one end The out-primary of transformer is connect, another termination A.C. contactor KM1, KM2 and KM3 control source port are connected, and hand over Flow the three input port phases of contactor KM1, KM2 and KM3 output port respectively with electrothermal relay FR1, FR2 and FR3 Even, three inputs of electrothermal relay FR1, FR2 and FR3 three output ports respectively with motor 1M, 2M and 3M Port is connected, by this set, even if programmable controller does not send cutter head and stops control instruction, is opened as long as disconnecting air QS1 is closed, motor 1M, 2M and 3M power supply is shut off, cutter head is stopped operating, meet a variety of demands of operating personnel.
(7) inside diameter slicer control circuit of the present invention, the first control module includes air switch QS2, its one end The out-primary of transformer is connect, its other end is connected with A.C. contactor KM5 control source port, when operating personnel want During the displacement of artificial stop table, so that it may disconnect air switch QS2, and then cut off A.C. contactor KM5 power supply, stopping pair Stepper motor driver module for power supply, workbench will not also produce displacement certainly, can meet a variety of demands of operating personnel.
(8) inside diameter slicer control circuit of the present invention, in addition to LTA-205 warning lamp chips, its indicator lamp control End processed is connected by auxiliary reclay KA2 with the output wiring terminal 0Y04 of programmable controller, therefrom obtains inside diameter slicer Running status, it is and luminous or flash according to the different warning lamps on different running status flip chips, operation can be made Personnel are very clear to the running status of inside diameter slicer, improve the Experience Degree of operating personnel.
Brief description of the drawings
In order that present disclosure is more likely to be clearly understood, specific embodiment and combination below according to the present invention Accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is the structured flowchart that inside diameter slicer of the present invention controls circuit;
Fig. 2 is the circuit connecting relation figure of power module in inside diameter slicer control circuit of the present invention;
Fig. 3 is the circuit connecting relation figure of programmable controller in inside diameter slicer control circuit of the present invention;
Fig. 4 is stepper motor driver module in inside diameter slicer of the present invention control circuit, the first control module, the The circuit connecting relation figure of two control modules and cutter head assembly;
Fig. 5 is position relationship of the cutter head assembly in inside diameter slicer in inside diameter slicer control circuit of the present invention Figure;
Fig. 6 is that inside diameter slicer of the present invention controls workbench and stepper motor driver module in circuit to be cut in inner circle Location diagram in piece machine.
Reference is expressed as in figure:1- total control modules, the control modules of 2- first, 3- stepper motor driver modules, The control modules of 4- second, 5- cutter head assemblies, 6- power modules, 7- jerk modules, a- workbench, 11- programmable terminals, 12- can Programmable controller, the stepper motor drivers of 31- first, the stepper motor drivers of 32- second.
Embodiment
Embodiment 1
A kind of inside diameter slicer control circuit is present embodiments provided, as shown in figure 1, including:
Total control module 1, according to processing request respectively to the first control module 2, stepper motor driver module 3 and Two control modules 4 input corresponding control instruction.
First control module 2, is connected with the stepper motor driver module 3, for controlling the stepper motor The break-make of Drive Module 3;The stepper motor driver module 3 is rotated for Driving Stepping Motor, and then drives inner circle to cut Workbench on piece machine produces corresponding displacement.
Cutter head assembly 5, including two or more cutter heads, and be connected with each cutter head and control what cutter head was rotated Motor, the charge bar that each cutter head correspondence one loads on the workbench.
Second control module 4, is connected with the motor in the cutter head assembly 5, for controlling the motor Start or stop and then control whether corresponding cutter head rotates, cut when cutter head is rotated to loading the charge bar on workbench Processing.
Power module 6, for the total control module 1, first control module 2, the stepper motor driver Module 3, second control module 4 and the cutter head assembly 5 are powered.
Inside diameter slicer control circuit described in the present embodiment, the processing request includes the thickness of section, the rotation of blade The processing requests such as rotary speed, can be according to processing request to the setup parameter of total control module 1, and total control module 1 can be according to input Parameter generate corresponding control instruction, such as the control instruction for passing through input controls the first control module 2 to control stepper motor The logical or disconnected of its module 3 is driven, stepper motor driver is controlled by inputting control instruction to stepper motor driver module 3 The stepper motor that module drive is attached thereto is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, because A charge bar is corresponded to for each cutter head, therefore once can at most be processed and cutter head number identical charge bar.
Inside diameter slicer control circuit described in the present embodiment, as shown in Figure 5, Figure 6, the cutter head assembly 5 includes two Or more than two cutter heads, with loading the charge bar one-to-one corresponding on workbench, therefore the inside diameter slicer described in the present embodiment, one It is secondary to cut two or more charge bar, the processing efficiency of inside diameter slicer is substantially increased, reduces and is produced into This.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, second control Module 4 obtains the status information of the cutter head assembly 5 and feeds back to the total control module 1, and the total control module 1 is according to institute State status information and judge whether the cutter head assembly 5 controls to refer to accordingly in normal operating condition and according to judged result output Order controls the break-make of the stepper motor driver module 3 by first control module 2 to first control module 2.
The stepper motor driver module 3 Driving Stepping Motor under the control instruction of the total control module 1 is rotated, And then drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting Move in direction.
Second control module 4 controls one in the cutter head assembly 5 under the control instruction of the total control module 1 Individual or multiple motor start-ups or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading workbench On charge bar carry out cutting processing.
Inside diameter slicer control circuit described in the present embodiment, the second control module 4 obtains the status information of cutter head assembly 5 And total control module 1 is fed back to, whether total control module 1 can judge cutter head assembly 5 in normal according to the status information Running status, and corresponding control instruction is exported to the first control module 2 according to judged result, controlled by the first control module 2 The break-make of stepper motor driver module 3 processed.Pass through this set, when cutter head assembly 5 occurs abnormal, the meeting of total control module 1 Cutter head failure is found in time, and stepper motor driver module 3 is disconnected by the first control module 2 so that workbench stop position Move, and then charge bar is stopped cutting processing, it is to avoid cutter head state labile reduces the risk of slice processing precision, reduces material The loss of rod.
Inside diameter slicer control circuit described in the present embodiment, control of the stepper motor driver module 3 in total control module 1 The lower Driving Stepping Motor of system instruction is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, makes to be fixed on Charge bar on workbench can be moved along cut direction, by total control module 1 control stepper motor driver module 3 and then Control the rotation of stepper motor, it is possible to achieve the accurate control of worktable displacement, it is to avoid the error that artificial operation is brought, processing Precision is high.
Inside diameter slicer control circuit described in the present embodiment, control instruction of second control module 4 in total control module 1 One or more of lower control cutter head assembly 5 motor start-up or stopping, can controlling cutter head according to processing request Rotate or stop, cutting processing process is easy, accurate.
As an alternative embodiment, as shown in fig. 6, the inside diameter slicer described in the present embodiment controls circuit, institute Stating stepper motor driver module 3 includes the first stepper motor driver 31 and the second stepper motor driver 32;Described first The output end of stepper motor driver 31 is connected with a stepper motor;The output end of second stepper motor driver 32 with it is another One stepper motor is connected, and the rotation direction of described two stepper motors is mutually perpendicular to.
Inside diameter slicer control circuit described in the present embodiment, stepper motor driver module 3 includes the first stepper motor The stepper motor driver 32 of driver 31 and second, and the rotation direction of its two connected stepper motor is mutually perpendicular to, in tool In body application process, could be arranged to one is laterally propulsion, and another is set to be longitudinally propelling, the stepper motor laterally promoted Drive workbench to be moved to the left (cutting charge bar), be moved to after the cut-out point being previously set stops and move right again, to starting point Stop (withdrawing), the stepper motor that is now longitudinally propelling drives workbench to be moved rearwards by (feed), these three actions can repeat into OK, until charge bar completion of processing.Therefore the inside diameter slicer control circuit described in the present embodiment, can pass through driving stepper motor Device module realizes displacement of the workbench along cut direction.
Embodiment 2
On the basis of embodiment 1, the inside diameter slicer control circuit described in the present embodiment, as shown in Fig. 2 the power supply Module 6 includes transformer and Switching Power Supply.
The out-primary of the transformer obtains alternating voltage from power network, is first control module 2, the stepping Motor driver module 3, second control module 4 and the cutter head assembly 5 are powered.
The Switching Power Supply is connected with the secondary windings end of the transformer, the decompression that will be obtained from the secondary windings end Alternating voltage after processing is converted to 24V DC voltages;And the output end of the Switching Power Supply and the electricity of the total control module 1 Crimp receiving end to be connected, provide it 24V DC voltages.
Inside diameter slicer control circuit described in the present embodiment, the power module 6 includes transformer and Switching Power Supply, become The out-primary of depressor is obtained after alternating voltage from power network, is the first control module 2, stepper motor driver module 3, second Control module 4 and cutter head assembly 5 are powered, and Switching Power Supply is connected with the secondary windings end of transformer, and secondary windings end is obtained Decompression processing after alternating voltage be converted to 24V DC voltages, input to the voltage receiving terminal of total control module 1.Therefore originally Inside diameter slicer control circuit described in embodiment, its power module 6 can provide stable alternating voltage and DC voltage, prolong The service life of long equipment.
As a preferred embodiment, as shown in Figure 2, Figure 3, Figure 4, the inside diameter slicer control described in the present embodiment Circuit, the total control module 1 includes programmable terminal 11 and programmable controller 12.
Touch-screen, and the programmable terminal 11 and the programmable controller 12 are provided with the programmable terminal 11 Connected, set by the touch-screen to the input parameter of programmable controller 12 by the needle interface of standard 9;And described compile Range controller 12 include 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06,0X07,0X08, 0X09,0X10 and 0X11 and 8 output wiring terminals 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05,0Y06 and 0Y07.
Three outlet terminals of three control ends of second control module 4 respectively with the programmable controller 12 Sub- 0Y05,0Y06 and 0Y07 are connected, and are received accordingly from the programmable controller 12 by three output wiring terminals Control instruction;Three output ends of second control module 4 connect with three inputs of the programmable controller 12 respectively Line terminals 0X03,0X04,0X05 are connected, and the status information of the cutter head assembly 5 of acquisition is passed through into three input wires Terminal feeds back to the programmable controller 12, and the programmable controller 12 judges the cutter head group according to the status information Whether part 5 is in normal operating condition and according to the corresponding control instruction of judged result output.
The control end of first control module 2 is connected with the input wires terminal 0X00 of the programmable controller 12, The corresponding control instruction that the input wires terminal 0XOO exports the programmable controller 12 according to the judged result Transmit to the control end of first control module 2, the stepper motor driver mould is controlled by first control module 2 The break-make of block 3.
Two control ends of first stepper motor driver 31 are compiled after resistance R1 and resistance R2 with described respectively The output wiring terminal 0Y00 of range controller 52 is connected with 0Y01;Two control ends of second stepper motor driver 32 point It is connected not after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller 52.
Inside diameter slicer control circuit described in the present embodiment, programmable controller abbreviation PLC (the English full name: Programmable Logic Controller), refer to that the controller of control way can be changed by programming or software merit rating, It is the electronic system device using microprocessor as the digital operation of core, aims at and apply and design in industry spot.It is adopted With programmable memory, in its computing of storage inside execution logic, sequential control, timing/counting and arithmetic operator Deng operational order, and by digital or analog input, output interface, to control various types of plant equipment or production Process.
Inside diameter slicer control circuit described in the present embodiment, total control module 1 includes programmable terminal and programmable control Device processed, and touch-screen is provided with programmable terminal, programmable terminal and programmable controller are connected by the needle interface of standard 9, Therefore, operating personnel can just be set by the touch-screen on programmable terminal to programmable controller input parameter, completion pair The processing cut-sytle pollination of charge bar, it is very easy.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, second control Module 4 include auxiliary reclay KA3, KA4, KA5, diode VD3, VD4, VD5, air switch QS1, A.C. contactor KM1, KM2, KM3 and electrothermal relay FR1, FR2, FR3;The cutter head assembly 5 includes three cutter heads and drives three knives respectively Three motor 1M, 2M, 3M that head is rotated.
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as the described second control mould First control end of block 4, is connected with the output wiring terminal 0Y05 of the programmable controller 12, the auxiliary reclay KA3 output end is connected after being connected with the negative electrode of the diode VD3 with the control end of the A.C. contactor KM1;In described Between relay KA4 control end be connected with the anode of the diode VD4 as second of second control module 4 control End, be connected with the output wiring terminal 0Y06 of the programmable controller 12, the output end of the auxiliary reclay KA4 with it is described Diode VD4 negative electrode is connected after being connected with the control end of the A.C. contactor KM2;The control of the auxiliary reclay KA5 The 3rd control end being connected with the anode of the diode VD5 as second control module 4 is held, with the programmable control The output wiring terminal 0Y07 of device 12 processed is connected, the output end of the auxiliary reclay KA5 and the negative electrode phase of the diode VD5 The control end of A.C. contactor KM3 described in Lian Houyu is connected.
The out-primary of a termination transformer of the air switch QS1, its other end is exchanged with described respectively Contactor KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three outputs Port is connected with described electrothermal relay FR1, FR2 and FR3 three input ports respectively, described electrothermal relay FR1, FR2 with And three input ports of FR3 three output ports respectively with described three motor 1M, 2M and 3M are connected, it is described heat after Electrical equipment FR1, FR2 and FR3 three signal output parts as second control module 4 three output ends, respectively with institute Three input wires terminals 0X03,0X04,0X05 for stating programmable controller 12 are connected, by the cutter head assembly 5 of acquisition Status information feeds back to the programmable controller 12 by three input wires terminals.
Inside diameter slicer control circuit described in the present embodiment, the second control module 4 includes air switch QS1, its one end The out-primary of transformer is connect, another termination A.C. contactor KM1, KM2 and KM3 control source port are connected, and hand over Flow the three input port phases of contactor KM1, KM2 and KM3 output port respectively with electrothermal relay FR1, FR2 and FR3 Even, three inputs of electrothermal relay FR1, FR2 and FR3 three output ports respectively with motor 1M, 2M and 3M Port is connected, by this set, even if programmable controller does not send cutter head and stops control instruction, is opened as long as disconnecting air QS1 is closed, motor 1M, 2M and 3M power supply is shut off, cutter head is stopped operating, meet a variety of demands of operating personnel. Certainly, programmable controller 12 can also be sent out by output wiring terminal 0Y05,0Y06,0Y07 to second control module 4 Go out control instruction, transmitted through auxiliary reclay KA3, KA4 and KA5 to A.C. contactor KM1, KM2 and KM3, and through heat after Electrical equipment FR1, FR2 and FR3, which are transmitted to cutter head assembly 5, controls corresponding cutter head to rotate.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, first control Module 2 includes auxiliary reclay KA1, air switch QS2, A.C. contactor KM5 and power supply.
The control end of the auxiliary reclay KA1 as first control module 2 control end, with the programmable control The input wires terminal 0X00 of device 12 processed is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KA5 End processed is connected.
The out-primary of a termination transformer of the air switch QS2, its other end and the ac contactor Device KM5 control source port is connected, and the output end of the A.C. contactor KM5 is connected with the input of the power supply, described The output end of power supply simultaneously with first stepper motor driver 31 and the voltage of second stepper motor driver 32 Input is connected, and after the voltage step-down obtained from the A.C. contactor KM5 processing first stepper motor will be supplied to drive Dynamic device 31 and second stepper motor driver 32.
Inside diameter slicer control circuit described in the present embodiment, its first control module 2 includes air switch QS2, one The out-primary of transformer is terminated, its other end is connected with A.C. contactor KM5 control source port, when operating personnel think When very important person is the displacement of stop table, so that it may disconnect air switch QS2, and then cut off A.C. contactor KM5 power supply, stop Stepper motor driver module 3 is powered, workbench will not also produce displacement certainly, a variety of need of operating personnel can be met Ask.Certainly, in actual applications, because auxiliary reclay KA1 control end and the input wires terminal 0X00 of total control module 1 It is connected, its output end is connected with the control end of the A.C. contactor KM5, therefore, if intelligent controller 12 can also be by defeated Enter binding post 0X00 and send the control instruction of stopping to give auxiliary reclay KA1, control exchange to connect by auxiliary reclay KA1 Tentaculum KM5 break-make, and then reach the control to the break-make of stepper motor driver module 3.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, the programmable control The output wiring terminal 0Y04 of device 12 processed is connected with auxiliary reclay KA2 control end and diode VD2 anode simultaneously, described Auxiliary reclay KA2 output end and the diode VD2 negative electrode are connected with the positive pole of the output end of the Switching Power Supply.
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the switch electricity The output end in source obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to The control signal of the auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
Inside diameter slicer control circuit described in the present embodiment, the indicator lamp control end of LTA-205 warning lamp chips passes through Auxiliary reclay KA2 is connected with the output wiring terminal 0Y04 of programmable controller, therefrom obtains the operation shape of inside diameter slicer State, and light or flash according to the different warning lamps on different running status flip chips, operating personnel can be made internal The running status of diameter slicer is very clear, improves the Experience Degree of operating personnel.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, in addition to:
Jerk module 7, it includes emergency stop switch SB1, and one end of the emergency stop switch SB1 is exported with the Switching Power Supply The positive pole at end is connected, control source port and diode of the other end of the emergency stop switch SB1 with the auxiliary reclay KA1 VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
Inside diameter slicer control circuit described in the present embodiment, when operating personnel need the displacement of emergent stopping operating desk When, the emergency stop switch SB1 can be pressed, you can stop operation the displacement of platform, it is very convenient to operate.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or Among changing still in the protection domain of the invention.

Claims (8)

1. a kind of inside diameter slicer controls circuit, it is characterised in that including:
Total control module (1), according to processing request respectively to the first control module (2), stepper motor driver module (3) and Second control module (4) inputs corresponding control instruction;
First control module (2), is connected with the stepper motor driver module (3), for controlling the stepper motor The break-make of Drive Module (3);The stepper motor driver module (3) rotates for Driving Stepping Motor, and then drives interior Workbench on diameter slicer produces corresponding displacement;
Cutter head assembly (5), including two or more cutter heads, and the electricity for being connected with each cutter head and controlling cutter head to rotate Motivation, the charge bar that each cutter head correspondence one loads on the workbench;
Second control module (4), is connected with the motor in the cutter head assembly (5), for controlling the motor Start or stop and then control whether corresponding cutter head rotates, cut when cutter head is rotated to loading the charge bar on workbench Processing;
Power module (6), for the total control module (1), first control module (2), the driving stepper motor Device module (3), second control module (4) and the cutter head assembly (5) power supply;
Second control module (4) obtains the status information of the cutter head assembly (5) and feeds back to the total control module (1), the total control module (1) judges whether the cutter head assembly (5) is in normal operating condition according to the status information And corresponding control instruction is exported to first control module (2) according to judged result, pass through first control module (2) Control the break-make of the stepper motor driver module (3);
The stepper motor driver module (3) Driving Stepping Motor under the control instruction of the total control module (1) is rotated, And then drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting Move in direction;
Second control module (4) is controlled under the control instruction of the total control module (1) in the cutter head assembly (5) One or more motor start-up or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading work Charge bar on platform carries out cutting processing.
2. inside diameter slicer according to claim 1 controls circuit, it is characterised in that:
The stepper motor driver module (3) includes the first stepper motor driver (31) and the second stepper motor driver (32);The output end of first stepper motor driver (31) is connected with a stepper motor;Second driving stepper motor The output end of device (32) is connected with another stepper motor, and the rotation direction of described two stepper motors is mutually perpendicular to.
3. inside diameter slicer according to claim 1 controls circuit, it is characterised in that:
The power module (6) includes transformer and Switching Power Supply;
The out-primary of the transformer obtains alternating voltage from power network, is first control module (2), stepping electricity Machine Drive Module (3), second control module (4) and the cutter head assembly (5) power supply;
The Switching Power Supply is connected with the secondary windings end of the transformer, and the decompression obtained from the secondary windings end is handled Alternating voltage afterwards is converted to 24V DC voltages;And the output end of the Switching Power Supply and the voltage of the total control module (1) Receiving terminal is connected, and provides it 24V DC voltages.
4. inside diameter slicer according to claim 2 controls circuit, it is characterised in that:
The total control module (1) includes programmable terminal (11) and programmable controller (12);
Touch-screen, and the programmable terminal (11) and the programmable controller are provided with the programmable terminal (11) (12) connected, set by the touch-screen to the programmable controller (12) input parameter by the needle interface of standard 9;And institute State programmable controller (12) including 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06, 0X07,0X08,0X09,0X10 and 0X11 and 8 output wiring terminal 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05, 0Y06 and 0Y07;
Three outlet terminals of three control ends of second control module (4) respectively with the programmable controller (12) Sub- 0Y05,0Y06 and 0Y07 are connected, and phase is received from the programmable controller (12) by three output wiring terminals The control instruction answered;Three output ends of second control module (4) respectively with the programmable controller (12) three Input wires terminal 0X03,0X04,0X05 are connected, and the status information of the cutter head assembly (5) of acquisition is passed through into described three Input wires terminal feeds back to the programmable controller (12), and the programmable controller (12) is sentenced according to the status information Whether the cutter head assembly (5) of breaking is in normal operating condition and according to the corresponding control instruction of judged result output;
The control end of first control module (2) is connected with the input wires terminal 0X00 of the programmable controller (12), The input wires terminal 0XOO refers to the corresponding control that the programmable controller (12) is exported according to the judged result Order is transmitted to the control end of first control module (2), controls the stepper motor to drive by first control module (2) The break-make of dynamic device module (3);
Two control ends of first stepper motor driver (31) may be programmed after resistance R1 and resistance R2 with described respectively The output wiring terminal 0Y00 of controller (52) is connected with 0Y01;Two control ends of second stepper motor driver (32) It is connected respectively after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller (52).
5. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
Second control module (4) includes auxiliary reclay KA3, KA4, KA5, diode VD3, VD4, VD5, air switch QS1, A.C. contactor KM1, KM2, KM3 and electrothermal relay FR1, FR2, FR3;The cutter head assembly (5) includes three cutter heads Three motor 1M, 2M, 3M for driving three cutter heads to rotate respectively;
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as second control module (4) First control end, be connected with the output wiring terminal 0Y05 of the programmable controller (12), the auxiliary reclay KA3 Output end be connected with the negative electrode of the diode VD3 after be connected with the control end of the A.C. contactor KM1;The centre after Electrical equipment KA4 control end is connected with the anode of the diode VD4 to be controlled as second of second control module (4) End, is connected with the output wiring terminal 0Y06 of the programmable controller (12), the output end of the auxiliary reclay KA4 and institute State diode VD4 negative electrode be connected after be connected with the control end of the A.C. contactor KM2;The control of the auxiliary reclay KA5 End processed is connected the 3rd control end as second control module (4) with the anode of the diode VD5, is compiled with described The output wiring terminal 0Y07 of range controller (12) is connected, and the output end of the auxiliary reclay KA5 is with the diode VD5's Negative electrode is connected after being connected with the control end of the A.C. contactor KM3;
The air switch QS1 one termination transformer out-primary, its other end respectively with the A.C. contactor KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three output ports point It is not connected with described electrothermal relay FR1, FR2 and FR3 three input ports, described electrothermal relay FR1, FR2 and FR3's Three input ports of three output ports respectively with described three motor 1M, 2M and 3M are connected, the electrothermal relay FR1, FR2 and FR3 three signal output parts as second control module (4) three output ends, respectively with it is described Three input wires terminals 0X03,0X04,0X05 of programmable controller (12) are connected, by the cutter head assembly (5) of acquisition Status information the programmable controller (12) is fed back to by three input wires terminals.
6. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
First control module (2) includes auxiliary reclay KA1, air switch QS2, A.C. contactor KM5 and power supply;
The control end of the auxiliary reclay KA1 as first control module (2) control end, with the PLC technology The input wires terminal 0X00 of device (12) is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KM5 End processed is connected;
The out-primary of a termination transformer of the air switch QS2, the electricity of its other end and the A.C. contactor KM5 Input port is pressed to be connected, the output end of the A.C. contactor KM5 is connected with the input of the power supply, the output of the power supply End simultaneously with first stepper motor driver (31) and the voltage input end of second stepper motor driver (32) It is connected, first stepper motor driver will be supplied to after the voltage step-down obtained from the A.C. contactor KM5 processing And second stepper motor driver (32) (31).
7. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
The control ends and diode of the output wiring terminal 0Y04 of the programmable controller (12) simultaneously with auxiliary reclay KA2 VD2 anode is connected, the output end of the auxiliary reclay KA2 and the diode VD2 negative electrode and Switching Power Supply it is defeated The positive pole for going out end is connected;
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the Switching Power Supply Output end obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to described The control signal of auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
8. circuit is controlled according to any described inside diameter slicers of claim 1-7, it is characterised in that also include:
Jerk module (7), it includes emergency stop switch SB1, and one end and the switched power output of the emergency stop switch SB1 Positive pole be connected, the other end of the emergency stop switch SB1 and the auxiliary reclay KA1 control source port and diode VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
CN201410222113.6A 2014-05-23 2014-05-23 Inside diameter slicer controls circuit Active CN104281101B (en)

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Publication number Priority date Publication date Assignee Title
US6144896A (en) * 1998-03-04 2000-11-07 Amada Metrecs Company, Limited Method and apparatus for designing sheet metal parts
CN101833305B (en) * 2010-05-26 2011-12-14 运城恒磁科技有限公司 Full-automatic slicing machine control unit with cutter-changing memory function
CN201725200U (en) * 2010-06-25 2011-01-26 太原超禹科贸有限公司 Numerically-controlled inside diameter slicer
CN202037366U (en) * 2011-01-28 2011-11-16 宁波市江北港联铁山磁材加工设备有限公司 Single-cutter-head upward-cutting energy-saving inside diameter slicer
US9032854B2 (en) * 2011-12-21 2015-05-19 Sakura Finetek U.S.A., Inc. Reciprocating microtome drive system

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