CN104281101B - Inside diameter slicer controls circuit - Google Patents
Inside diameter slicer controls circuit Download PDFInfo
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- CN104281101B CN104281101B CN201410222113.6A CN201410222113A CN104281101B CN 104281101 B CN104281101 B CN 104281101B CN 201410222113 A CN201410222113 A CN 201410222113A CN 104281101 B CN104281101 B CN 104281101B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4142—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by the use of a microprocessor
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- Automation & Control Theory (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
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Abstract
Circuit, including total control module are controlled the invention provides a kind of inside diameter slicer, corresponding control instruction is inputted to the first control module, stepper motor driver module, the second control module according to processing request respectively;First control module is connected with stepper motor driver module to control its break-make, and the stepper motor driver module drive stepper motor rotates and then drives the workbench on inside diameter slicer to produce corresponding displacement;Cutter head assembly includes the motor of two or more cutter heads and its rotation of control that is connected with each cutter head, charge bar on a piece loading workbench of each cutter head correspondence, second control module is connected with the motor in cutter head assembly, control it to start or stop and then control whether corresponding cutter head rotates, power module is to above-mentioned all module for power supply.Therefore inside diameter slicer of the present invention, can once cut two or more charge bar, substantially increase the processing efficiency of inside diameter slicer, reduce production cost.
Description
Technical field
Circuit is controlled the present invention relates to one kind.Relate in particular to a kind of inside diameter slicer control circuit.
Background technology
Inside diameter slicer is the equipment for being specifically used to cut hard brittle metal and nonmetallic materials.Its main operational principle is interior
Diameter slicer is using the slim tension blade head cutting charge bar of stainless steel of rotation at a high speed, and at the same time, cooling-lubricant, which is injected in, to be cut
Place is cut, cutter head is carried out also to be laid with diamond dust coating to increase cutting force on pressure cooling, lubrication and oil extraction, usual cutter head.
When traditional inside diameter slicer works, charge bar and bottom plate are first bonded by operating personnel with professional glue, then by the charge bar glued
It is transferred in workbench, then adjusts the level angle of charge bar, vertical angle, luffing angle etc. is positioned to charge bar, is positioned
Swinging handle sets first cutting position afterwards, is then turned on cooling oil pump, and main motor closes shield etc. and starts horizontal resection.
It is cumbersome due to setting, it is higher to workman's level requirement, and preparatory process is long, loses time, and charge bar is all by workman
Hand to carry out orientation, it is too low machining accuracy easily occur, the problem of charge bar is scrapped.
Notification number is CN103317179A, the application for a patent for invention of entitled " Intelligent inside diameter slicer ", is disclosed
The knife rest that can be moved up and down is provided with a kind of inside diameter slicer, including control chip, main body cabinet, cutting bed, cutting bed, it is main
Have on protective cover, protective cover to have to have in sealable feeding window, main body cabinet on body cabinet and have what can be moved forward and backward on pedestal, pedestal
Have on feeding table, feeding table have on material frame, material frame on the mobile pallet that can be moved up and down, mobile pallet have blowing folder and
Grating scale, and cutting bed and pedestal are all in protective cover;It is provided with the knife rest in an inner circle slicer, the cutting bed
It is provided with low rubbing cylinder and screw mandrel, the screw mandrel and is provided with feed screw nut, two connecting rods, which are passed through, is arranged on the screw mandrel
Groove on nut, is connected with low pressure friction cylinder bottom and knife rest respectively, low pressure friction cylinder moving, will pass through two connections
Bar is rotated with the inner circle slicer on movable knife rack, carries out cutting processing.But above-mentioned Intelligent inside diameter slicer can only realize monolithic
Cutting, in a slicing workshop, it usually needs the inside diameter slicer for setting dozens or even hundreds of monolithic to process, is wasted a large amount of
Manpower, also occupies the floor space of sheet, adds the cost of slice processing process.
The content of the invention
Therefore, the technical problems to be solved by the invention are that existing inside diameter slicer is only capable of carrying out monolithic cutting, effect
Rate is low, and slice processing cost is high, so as to provide a kind of inside diameter slicer control electricity that can improve inside diameter slicer processing efficiency
Road.
In order to solve the above technical problems, technical scheme is as follows:
Circuit is controlled the invention provides a kind of inside diameter slicer, including:
Total control module, according to processing request respectively to the first control module, stepper motor driver module and second
Control module inputs corresponding control instruction;
First control module, is connected with the stepper motor driver module, for controlling the stepper motor to drive
The break-make of dynamic device module;The stepper motor driver module is rotated for Driving Stepping Motor, and then drives inside diameter slicer
On workbench produce corresponding displacement;
Cutter head assembly, including two or more cutter heads, and be connected with each cutter head and control what cutter head was rotated
Motor, the charge bar that each cutter head correspondence one loads on the workbench;
Second control module, is connected with the motor in the cutter head assembly, for controlling opening for the motor
It is dynamic or stop and then control whether corresponding cutter head rotates, the charge bar loaded on workbench is carried out when cutter head is rotated cutting plus
Work;
Power module, for the total control module, first control module, the stepper motor driver mould
Block, second control module and the cutter head assembly are powered.
Inside diameter slicer of the present invention controls circuit, and second control module obtains the state of the cutter head assembly
Information simultaneously feeds back to the total control module, and whether the total control module judges the cutter head assembly according to the status information
Corresponding control instruction is exported to first control module in normal operating condition and according to judged result, passes through described the
One control module controls the break-make of the stepper motor driver module;
Stepper motor driver module Driving Stepping Motor under the control instruction of the total control module is rotated, and is entered
And drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting side
To motion;
Second control module controls one in the cutter head assembly under the control instruction of the total control module
Or multiple motor start-ups or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading on workbench
Charge bar carry out cutting processing.
Inside diameter slicer of the present invention controls circuit, and the stepper motor driver module includes the first stepper motor
Driver and the second stepper motor driver;The output end of first stepper motor driver is connected with a stepper motor;Institute
The output end for stating the second stepper motor driver is connected with another stepper motor, and the rotation direction phase of described two stepper motors
It is mutually vertical.
Inside diameter slicer of the present invention controls circuit, and the power module includes transformer and Switching Power Supply;
The out-primary of the transformer obtains alternating voltage from power network, is first control module, the stepping
Motor driver module, second control module and the cutter head assembly are powered;
The Switching Power Supply is connected with the secondary windings end of the transformer, the decompression that will be obtained from the secondary windings end
Alternating voltage after processing is converted to 24V DC voltages;And the output end of the Switching Power Supply and the electricity of the total control module
Crimp receiving end to be connected, provide it 24V DC voltages.
Inside diameter slicer of the present invention controls circuit, and the total control module includes programmable terminal and programmable control
Device processed;
Touch-screen is provided with the programmable terminal, and the programmable terminal and the programmable controller pass through mark
Accurate 9 needle interfaces connection, is set by the touch-screen to the programmable controller input parameter;And the programmable controller
Including 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06,0X07,0X08,0X09,0X10 with
And 0X11 and 8 output wiring terminal 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05,0Y06 and 0Y07;
Three output wiring terminals of three control ends of second control module respectively with the programmable controller
0Y05,0Y06 and 0Y07 are connected, and corresponding control is received from the programmable controller by three output wiring terminals
System instruction;The three input wires terminals of three output ends of second control module respectively with the programmable controller
0X03,0X04,0X05 are connected, and the status information of the cutter head assembly of acquisition is fed back by three input wires terminals
To the programmable controller, whether the programmable controller judges the cutter head assembly in just according to the status information
Normal running status simultaneously exports corresponding control instruction according to judged result;
The control end of first control module is connected with the input wires terminal 0X00 of the programmable controller, described
Input wires terminal 0XOO by the corresponding control instruction that the programmable controller is exported according to the judged result transmit to
The control end of first control module, the logical of the stepper motor driver module is controlled by first control module
It is disconnected;
Two control ends of first stepper motor driver may be programmed after resistance R1 and resistance R2 with described respectively
The output wiring terminal 0Y00 of controller is connected with 0Y01;Two control ends of second stepper motor driver are respectively through electricity
It is connected after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller.
Inside diameter slicer of the present invention controls circuit, second control module include auxiliary reclay KA3, KA4,
KA5, diode VD3, VD4, VD5, air switch QS1, A.C. contactor KM1, KM2, KM3 and electrothermal relay FR1, FR2,
FR3;Three motor 1M, 2M, 3M that the cutter head assembly includes three cutter heads and drives three cutter heads to rotate respectively;
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as the described second control mould
First control end of block, is connected with the output wiring terminal 0Y05 of the programmable controller, the auxiliary reclay KA3's
Output end is connected after being connected with the negative electrode of the diode VD3 with the control end of the A.C. contactor KM1;The middle relay
Device KA4 control end is connected second control end as second control module with the anode of the diode VD4, with institute
The output wiring terminal 0Y06 for stating programmable controller is connected, the output end of the auxiliary reclay KA4 and the diode VD4
Negative electrode be connected after be connected with the control end of the A.C. contactor KM2;The control end of the auxiliary reclay KA5 and described two
Connected the 3rd control end as second control module of pole pipe VD5 anode, the output with the programmable controller
Binding post 0Y07 is connected, and the output end of the auxiliary reclay KA5 is handed over after being connected with the negative electrode of the diode VD5 with described
The control end for flowing contactor KM3 is connected;
The out-primary of a termination transformer of the air switch QS1, its other end is exchanged with described respectively
Contactor KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three outputs
Port is connected with described electrothermal relay FR1, FR2 and FR3 three input ports respectively, described electrothermal relay FR1, FR2 with
And three input ports of FR3 three output ports respectively with described three motor 1M, 2M and 3M are connected, it is described heat after
Electrical equipment FR1, FR2 and FR3 three signal output parts as second control module three output ends, respectively with it is described
Three input wires terminals 0X03,0X04,0X05 of programmable controller are connected, and the state of the cutter head assembly of acquisition is believed
Breath feeds back to the programmable controller by three input wires terminals.
Inside diameter slicer of the present invention controls circuit, and first control module includes auxiliary reclay KA1, air
Switch QS2, A.C. contactor KM5 and power supply;
The control end of the auxiliary reclay KA1 as first control module control end, with the programmable control
The input wires terminal 0X00 of device processed is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KA5
End is connected;
The out-primary of a termination transformer of the air switch QS2, its other end and the ac contactor
Device KM5 control source port is connected, and the output end of the A.C. contactor KM5 is connected with the input of the power supply, described
The control source of the output end of power supply simultaneously with first stepper motor driver and second stepper motor driver
End is connected, and will be supplied to first stepper motor driver after the voltage step-down obtained from the A.C. contactor KM5 processing
With second stepper motor driver.
Inside diameter slicer of the present invention controls circuit, and the output wiring terminal 0Y04 of the programmable controller is simultaneously
It is connected with auxiliary reclay KA2 control end and diode VD2 anode, the output end of the auxiliary reclay KA2 and institute
The negative electrode for stating diode VD2 is connected with the positive pole of the output end of the Switching Power Supply;
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the switch electricity
The output end in source obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to
The control signal of the auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
Inside diameter slicer of the present invention controls circuit, in addition to:
Jerk module, it includes emergency stop switch SB1, and one end of the emergency stop switch SB1 is exported with the Switching Power Supply
The positive pole at end is connected, control source port and diode of the other end of the emergency stop switch SB1 with the auxiliary reclay KA1
VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
The above-mentioned technical proposal of the present invention has advantages below compared with prior art:
(1) inside diameter slicer of the present invention control circuit, including total control module, according to processing request respectively to the
One control module, stepper motor driver module, the second control module input corresponding control instruction;First control module and step
Stepper motor Drive Module is connected to control its break-make, and the stepper motor driver module drive stepper motor is rotated and then band
Workbench on dynamic inside diameter slicer produces corresponding displacement;Cutter head assembly include two or more cutter heads and with it is every
Individual cutter head, which is connected, controls the motor of its rotation, the charge bar on a piece loading workbench of each cutter head correspondence, the second control module
It is connected with the motor in cutter head assembly, controls it to start or stop and then control whether corresponding cutter head rotates, power module
To above-mentioned all module for power supply.Inside diameter slicer of the present invention controls circuit, including two or more cutter heads, with
The charge bar loaded on workbench is corresponded, therefore inside diameter slicer of the present invention, can once cut two or two
Charge bar more than individual, substantially increases the processing efficiency of inside diameter slicer, reduces production cost.
(2) inside diameter slicer control circuit of the present invention, the second control module obtains the status information of cutter head assembly
And total control module is fed back to, whether total control module can judge cutter head assembly in normal operation according to the status information
State, and corresponding control instruction is exported to the first control module according to judged result, stepping is controlled by the first control module
The break-make of motor driver module.By this set, when cutter head assembly occurs abnormal, total control module can find knife in time
Head failure, and stepper motor driver module is disconnected by the first control module so that workbench stops displacement, and then makes charge bar
Stop cutting processing, it is to avoid cutter head state labile reduces the risk of slice processing precision, reduces the loss of charge bar.
Inside diameter slicer of the present invention controls circuit, and stepper motor driver module refers in the control of total control module
The lower Driving Stepping Motor of order is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, makes to be fixed on work
Charge bar on platform can be moved along cut direction, controlled stepper motor driver by total control module and then controlled stepping electricity
The rotation of machine, it is possible to achieve the accurate control of worktable displacement, it is to avoid the error that artificial operation is brought, machining accuracy is high.
Inside diameter slicer of the present invention controls circuit, and the second control module is controlled under the control instruction of total control module
One or more of cutter head assembly processed motor start-up or stopping, being controlled according to processing request cutter head rotation or
Stop, cutting processing process is easy, accurate.
(3) inside diameter slicer control circuit of the present invention, stepper motor driver module includes the first stepper motor
Driver and the second stepper motor driver, and the rotation direction of its two connected stepper motor is mutually perpendicular to, and specifically should
During, could be arranged to one is laterally propulsion, and another is set to be longitudinally propelling, and the stepper motor laterally promoted drives
Workbench is moved to the left (cutting charge bar), is moved to after the cut-out point being previously set stops and moves right again, stops to starting point
(withdrawing), the stepper motor being now longitudinally propelling drives workbench to be moved rearwards by (feed), and these three actions can repeat, directly
To charge bar completion of processing.Therefore inside diameter slicer control circuit of the present invention, can pass through stepper motor driver module
Realize displacement of the workbench along cut direction.
(4) inside diameter slicer control circuit of the present invention, the power module includes transformer and Switching Power Supply, become
The out-primary of depressor obtains alternating voltage from power network, is the first control module, stepper motor driver module, the second control
Module and cutter head assembly are powered, and Switching Power Supply is connected with the secondary windings end of transformer, the decompression that secondary windings end is obtained
Alternating voltage after processing is converted to 24V DC voltages, inputs to the voltage receiving terminal of total control module.Therefore it is of the present invention
Inside diameter slicer control circuit, its power module can provide stable alternating voltage and DC voltage, and extension device makes
Use the life-span.
(5) inside diameter slicer control circuit of the present invention, total control module includes programmable terminal and programmable control
Device processed, and touch-screen is provided with programmable terminal, programmable terminal and programmable controller are connected by the needle interface of standard 9,
Therefore, operating personnel can just be set by the touch-screen on programmable terminal to programmable controller input parameter, completion pair
The processing cut-sytle pollination of charge bar, it is very easy.
(6) inside diameter slicer control circuit of the present invention, the second control module includes air switch QS1, its one end
The out-primary of transformer is connect, another termination A.C. contactor KM1, KM2 and KM3 control source port are connected, and hand over
Flow the three input port phases of contactor KM1, KM2 and KM3 output port respectively with electrothermal relay FR1, FR2 and FR3
Even, three inputs of electrothermal relay FR1, FR2 and FR3 three output ports respectively with motor 1M, 2M and 3M
Port is connected, by this set, even if programmable controller does not send cutter head and stops control instruction, is opened as long as disconnecting air
QS1 is closed, motor 1M, 2M and 3M power supply is shut off, cutter head is stopped operating, meet a variety of demands of operating personnel.
(7) inside diameter slicer control circuit of the present invention, the first control module includes air switch QS2, its one end
The out-primary of transformer is connect, its other end is connected with A.C. contactor KM5 control source port, when operating personnel want
During the displacement of artificial stop table, so that it may disconnect air switch QS2, and then cut off A.C. contactor KM5 power supply, stopping pair
Stepper motor driver module for power supply, workbench will not also produce displacement certainly, can meet a variety of demands of operating personnel.
(8) inside diameter slicer control circuit of the present invention, in addition to LTA-205 warning lamp chips, its indicator lamp control
End processed is connected by auxiliary reclay KA2 with the output wiring terminal 0Y04 of programmable controller, therefrom obtains inside diameter slicer
Running status, it is and luminous or flash according to the different warning lamps on different running status flip chips, operation can be made
Personnel are very clear to the running status of inside diameter slicer, improve the Experience Degree of operating personnel.
Brief description of the drawings
In order that present disclosure is more likely to be clearly understood, specific embodiment and combination below according to the present invention
Accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is the structured flowchart that inside diameter slicer of the present invention controls circuit;
Fig. 2 is the circuit connecting relation figure of power module in inside diameter slicer control circuit of the present invention;
Fig. 3 is the circuit connecting relation figure of programmable controller in inside diameter slicer control circuit of the present invention;
Fig. 4 is stepper motor driver module in inside diameter slicer of the present invention control circuit, the first control module, the
The circuit connecting relation figure of two control modules and cutter head assembly;
Fig. 5 is position relationship of the cutter head assembly in inside diameter slicer in inside diameter slicer control circuit of the present invention
Figure;
Fig. 6 is that inside diameter slicer of the present invention controls workbench and stepper motor driver module in circuit to be cut in inner circle
Location diagram in piece machine.
Reference is expressed as in figure:1- total control modules, the control modules of 2- first, 3- stepper motor driver modules,
The control modules of 4- second, 5- cutter head assemblies, 6- power modules, 7- jerk modules, a- workbench, 11- programmable terminals, 12- can
Programmable controller, the stepper motor drivers of 31- first, the stepper motor drivers of 32- second.
Embodiment
Embodiment 1
A kind of inside diameter slicer control circuit is present embodiments provided, as shown in figure 1, including:
Total control module 1, according to processing request respectively to the first control module 2, stepper motor driver module 3 and
Two control modules 4 input corresponding control instruction.
First control module 2, is connected with the stepper motor driver module 3, for controlling the stepper motor
The break-make of Drive Module 3;The stepper motor driver module 3 is rotated for Driving Stepping Motor, and then drives inner circle to cut
Workbench on piece machine produces corresponding displacement.
Cutter head assembly 5, including two or more cutter heads, and be connected with each cutter head and control what cutter head was rotated
Motor, the charge bar that each cutter head correspondence one loads on the workbench.
Second control module 4, is connected with the motor in the cutter head assembly 5, for controlling the motor
Start or stop and then control whether corresponding cutter head rotates, cut when cutter head is rotated to loading the charge bar on workbench
Processing.
Power module 6, for the total control module 1, first control module 2, the stepper motor driver
Module 3, second control module 4 and the cutter head assembly 5 are powered.
Inside diameter slicer control circuit described in the present embodiment, the processing request includes the thickness of section, the rotation of blade
The processing requests such as rotary speed, can be according to processing request to the setup parameter of total control module 1, and total control module 1 can be according to input
Parameter generate corresponding control instruction, such as the control instruction for passing through input controls the first control module 2 to control stepper motor
The logical or disconnected of its module 3 is driven, stepper motor driver is controlled by inputting control instruction to stepper motor driver module 3
The stepper motor that module drive is attached thereto is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, because
A charge bar is corresponded to for each cutter head, therefore once can at most be processed and cutter head number identical charge bar.
Inside diameter slicer control circuit described in the present embodiment, as shown in Figure 5, Figure 6, the cutter head assembly 5 includes two
Or more than two cutter heads, with loading the charge bar one-to-one corresponding on workbench, therefore the inside diameter slicer described in the present embodiment, one
It is secondary to cut two or more charge bar, the processing efficiency of inside diameter slicer is substantially increased, reduces and is produced into
This.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, second control
Module 4 obtains the status information of the cutter head assembly 5 and feeds back to the total control module 1, and the total control module 1 is according to institute
State status information and judge whether the cutter head assembly 5 controls to refer to accordingly in normal operating condition and according to judged result output
Order controls the break-make of the stepper motor driver module 3 by first control module 2 to first control module 2.
The stepper motor driver module 3 Driving Stepping Motor under the control instruction of the total control module 1 is rotated,
And then drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting
Move in direction.
Second control module 4 controls one in the cutter head assembly 5 under the control instruction of the total control module 1
Individual or multiple motor start-ups or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading workbench
On charge bar carry out cutting processing.
Inside diameter slicer control circuit described in the present embodiment, the second control module 4 obtains the status information of cutter head assembly 5
And total control module 1 is fed back to, whether total control module 1 can judge cutter head assembly 5 in normal according to the status information
Running status, and corresponding control instruction is exported to the first control module 2 according to judged result, controlled by the first control module 2
The break-make of stepper motor driver module 3 processed.Pass through this set, when cutter head assembly 5 occurs abnormal, the meeting of total control module 1
Cutter head failure is found in time, and stepper motor driver module 3 is disconnected by the first control module 2 so that workbench stop position
Move, and then charge bar is stopped cutting processing, it is to avoid cutter head state labile reduces the risk of slice processing precision, reduces material
The loss of rod.
Inside diameter slicer control circuit described in the present embodiment, control of the stepper motor driver module 3 in total control module 1
The lower Driving Stepping Motor of system instruction is rotated, and then drives the workbench on inside diameter slicer to produce corresponding displacement, makes to be fixed on
Charge bar on workbench can be moved along cut direction, by total control module 1 control stepper motor driver module 3 and then
Control the rotation of stepper motor, it is possible to achieve the accurate control of worktable displacement, it is to avoid the error that artificial operation is brought, processing
Precision is high.
Inside diameter slicer control circuit described in the present embodiment, control instruction of second control module 4 in total control module 1
One or more of lower control cutter head assembly 5 motor start-up or stopping, can controlling cutter head according to processing request
Rotate or stop, cutting processing process is easy, accurate.
As an alternative embodiment, as shown in fig. 6, the inside diameter slicer described in the present embodiment controls circuit, institute
Stating stepper motor driver module 3 includes the first stepper motor driver 31 and the second stepper motor driver 32;Described first
The output end of stepper motor driver 31 is connected with a stepper motor;The output end of second stepper motor driver 32 with it is another
One stepper motor is connected, and the rotation direction of described two stepper motors is mutually perpendicular to.
Inside diameter slicer control circuit described in the present embodiment, stepper motor driver module 3 includes the first stepper motor
The stepper motor driver 32 of driver 31 and second, and the rotation direction of its two connected stepper motor is mutually perpendicular to, in tool
In body application process, could be arranged to one is laterally propulsion, and another is set to be longitudinally propelling, the stepper motor laterally promoted
Drive workbench to be moved to the left (cutting charge bar), be moved to after the cut-out point being previously set stops and move right again, to starting point
Stop (withdrawing), the stepper motor that is now longitudinally propelling drives workbench to be moved rearwards by (feed), these three actions can repeat into
OK, until charge bar completion of processing.Therefore the inside diameter slicer control circuit described in the present embodiment, can pass through driving stepper motor
Device module realizes displacement of the workbench along cut direction.
Embodiment 2
On the basis of embodiment 1, the inside diameter slicer control circuit described in the present embodiment, as shown in Fig. 2 the power supply
Module 6 includes transformer and Switching Power Supply.
The out-primary of the transformer obtains alternating voltage from power network, is first control module 2, the stepping
Motor driver module 3, second control module 4 and the cutter head assembly 5 are powered.
The Switching Power Supply is connected with the secondary windings end of the transformer, the decompression that will be obtained from the secondary windings end
Alternating voltage after processing is converted to 24V DC voltages;And the output end of the Switching Power Supply and the electricity of the total control module 1
Crimp receiving end to be connected, provide it 24V DC voltages.
Inside diameter slicer control circuit described in the present embodiment, the power module 6 includes transformer and Switching Power Supply, become
The out-primary of depressor is obtained after alternating voltage from power network, is the first control module 2, stepper motor driver module 3, second
Control module 4 and cutter head assembly 5 are powered, and Switching Power Supply is connected with the secondary windings end of transformer, and secondary windings end is obtained
Decompression processing after alternating voltage be converted to 24V DC voltages, input to the voltage receiving terminal of total control module 1.Therefore originally
Inside diameter slicer control circuit described in embodiment, its power module 6 can provide stable alternating voltage and DC voltage, prolong
The service life of long equipment.
As a preferred embodiment, as shown in Figure 2, Figure 3, Figure 4, the inside diameter slicer control described in the present embodiment
Circuit, the total control module 1 includes programmable terminal 11 and programmable controller 12.
Touch-screen, and the programmable terminal 11 and the programmable controller 12 are provided with the programmable terminal 11
Connected, set by the touch-screen to the input parameter of programmable controller 12 by the needle interface of standard 9;And described compile
Range controller 12 include 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06,0X07,0X08,
0X09,0X10 and 0X11 and 8 output wiring terminals 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05,0Y06 and 0Y07.
Three outlet terminals of three control ends of second control module 4 respectively with the programmable controller 12
Sub- 0Y05,0Y06 and 0Y07 are connected, and are received accordingly from the programmable controller 12 by three output wiring terminals
Control instruction;Three output ends of second control module 4 connect with three inputs of the programmable controller 12 respectively
Line terminals 0X03,0X04,0X05 are connected, and the status information of the cutter head assembly 5 of acquisition is passed through into three input wires
Terminal feeds back to the programmable controller 12, and the programmable controller 12 judges the cutter head group according to the status information
Whether part 5 is in normal operating condition and according to the corresponding control instruction of judged result output.
The control end of first control module 2 is connected with the input wires terminal 0X00 of the programmable controller 12,
The corresponding control instruction that the input wires terminal 0XOO exports the programmable controller 12 according to the judged result
Transmit to the control end of first control module 2, the stepper motor driver mould is controlled by first control module 2
The break-make of block 3.
Two control ends of first stepper motor driver 31 are compiled after resistance R1 and resistance R2 with described respectively
The output wiring terminal 0Y00 of range controller 52 is connected with 0Y01;Two control ends of second stepper motor driver 32 point
It is connected not after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller 52.
Inside diameter slicer control circuit described in the present embodiment, programmable controller abbreviation PLC (the English full name:
Programmable Logic Controller), refer to that the controller of control way can be changed by programming or software merit rating,
It is the electronic system device using microprocessor as the digital operation of core, aims at and apply and design in industry spot.It is adopted
With programmable memory, in its computing of storage inside execution logic, sequential control, timing/counting and arithmetic operator
Deng operational order, and by digital or analog input, output interface, to control various types of plant equipment or production
Process.
Inside diameter slicer control circuit described in the present embodiment, total control module 1 includes programmable terminal and programmable control
Device processed, and touch-screen is provided with programmable terminal, programmable terminal and programmable controller are connected by the needle interface of standard 9,
Therefore, operating personnel can just be set by the touch-screen on programmable terminal to programmable controller input parameter, completion pair
The processing cut-sytle pollination of charge bar, it is very easy.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, second control
Module 4 include auxiliary reclay KA3, KA4, KA5, diode VD3, VD4, VD5, air switch QS1, A.C. contactor KM1,
KM2, KM3 and electrothermal relay FR1, FR2, FR3;The cutter head assembly 5 includes three cutter heads and drives three knives respectively
Three motor 1M, 2M, 3M that head is rotated.
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as the described second control mould
First control end of block 4, is connected with the output wiring terminal 0Y05 of the programmable controller 12, the auxiliary reclay
KA3 output end is connected after being connected with the negative electrode of the diode VD3 with the control end of the A.C. contactor KM1;In described
Between relay KA4 control end be connected with the anode of the diode VD4 as second of second control module 4 control
End, be connected with the output wiring terminal 0Y06 of the programmable controller 12, the output end of the auxiliary reclay KA4 with it is described
Diode VD4 negative electrode is connected after being connected with the control end of the A.C. contactor KM2;The control of the auxiliary reclay KA5
The 3rd control end being connected with the anode of the diode VD5 as second control module 4 is held, with the programmable control
The output wiring terminal 0Y07 of device 12 processed is connected, the output end of the auxiliary reclay KA5 and the negative electrode phase of the diode VD5
The control end of A.C. contactor KM3 described in Lian Houyu is connected.
The out-primary of a termination transformer of the air switch QS1, its other end is exchanged with described respectively
Contactor KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three outputs
Port is connected with described electrothermal relay FR1, FR2 and FR3 three input ports respectively, described electrothermal relay FR1, FR2 with
And three input ports of FR3 three output ports respectively with described three motor 1M, 2M and 3M are connected, it is described heat after
Electrical equipment FR1, FR2 and FR3 three signal output parts as second control module 4 three output ends, respectively with institute
Three input wires terminals 0X03,0X04,0X05 for stating programmable controller 12 are connected, by the cutter head assembly 5 of acquisition
Status information feeds back to the programmable controller 12 by three input wires terminals.
Inside diameter slicer control circuit described in the present embodiment, the second control module 4 includes air switch QS1, its one end
The out-primary of transformer is connect, another termination A.C. contactor KM1, KM2 and KM3 control source port are connected, and hand over
Flow the three input port phases of contactor KM1, KM2 and KM3 output port respectively with electrothermal relay FR1, FR2 and FR3
Even, three inputs of electrothermal relay FR1, FR2 and FR3 three output ports respectively with motor 1M, 2M and 3M
Port is connected, by this set, even if programmable controller does not send cutter head and stops control instruction, is opened as long as disconnecting air
QS1 is closed, motor 1M, 2M and 3M power supply is shut off, cutter head is stopped operating, meet a variety of demands of operating personnel.
Certainly, programmable controller 12 can also be sent out by output wiring terminal 0Y05,0Y06,0Y07 to second control module 4
Go out control instruction, transmitted through auxiliary reclay KA3, KA4 and KA5 to A.C. contactor KM1, KM2 and KM3, and through heat after
Electrical equipment FR1, FR2 and FR3, which are transmitted to cutter head assembly 5, controls corresponding cutter head to rotate.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, first control
Module 2 includes auxiliary reclay KA1, air switch QS2, A.C. contactor KM5 and power supply.
The control end of the auxiliary reclay KA1 as first control module 2 control end, with the programmable control
The input wires terminal 0X00 of device 12 processed is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KA5
End processed is connected.
The out-primary of a termination transformer of the air switch QS2, its other end and the ac contactor
Device KM5 control source port is connected, and the output end of the A.C. contactor KM5 is connected with the input of the power supply, described
The output end of power supply simultaneously with first stepper motor driver 31 and the voltage of second stepper motor driver 32
Input is connected, and after the voltage step-down obtained from the A.C. contactor KM5 processing first stepper motor will be supplied to drive
Dynamic device 31 and second stepper motor driver 32.
Inside diameter slicer control circuit described in the present embodiment, its first control module 2 includes air switch QS2, one
The out-primary of transformer is terminated, its other end is connected with A.C. contactor KM5 control source port, when operating personnel think
When very important person is the displacement of stop table, so that it may disconnect air switch QS2, and then cut off A.C. contactor KM5 power supply, stop
Stepper motor driver module 3 is powered, workbench will not also produce displacement certainly, a variety of need of operating personnel can be met
Ask.Certainly, in actual applications, because auxiliary reclay KA1 control end and the input wires terminal 0X00 of total control module 1
It is connected, its output end is connected with the control end of the A.C. contactor KM5, therefore, if intelligent controller 12 can also be by defeated
Enter binding post 0X00 and send the control instruction of stopping to give auxiliary reclay KA1, control exchange to connect by auxiliary reclay KA1
Tentaculum KM5 break-make, and then reach the control to the break-make of stepper motor driver module 3.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, the programmable control
The output wiring terminal 0Y04 of device 12 processed is connected with auxiliary reclay KA2 control end and diode VD2 anode simultaneously, described
Auxiliary reclay KA2 output end and the diode VD2 negative electrode are connected with the positive pole of the output end of the Switching Power Supply.
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the switch electricity
The output end in source obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to
The control signal of the auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
Inside diameter slicer control circuit described in the present embodiment, the indicator lamp control end of LTA-205 warning lamp chips passes through
Auxiliary reclay KA2 is connected with the output wiring terminal 0Y04 of programmable controller, therefrom obtains the operation shape of inside diameter slicer
State, and light or flash according to the different warning lamps on different running status flip chips, operating personnel can be made internal
The running status of diameter slicer is very clear, improves the Experience Degree of operating personnel.
As a preferred embodiment, the inside diameter slicer control circuit described in the present embodiment, in addition to:
Jerk module 7, it includes emergency stop switch SB1, and one end of the emergency stop switch SB1 is exported with the Switching Power Supply
The positive pole at end is connected, control source port and diode of the other end of the emergency stop switch SB1 with the auxiliary reclay KA1
VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
Inside diameter slicer control circuit described in the present embodiment, when operating personnel need the displacement of emergent stopping operating desk
When, the emergency stop switch SB1 can be pressed, you can stop operation the displacement of platform, it is very convenient to operate.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (8)
1. a kind of inside diameter slicer controls circuit, it is characterised in that including:
Total control module (1), according to processing request respectively to the first control module (2), stepper motor driver module (3) and
Second control module (4) inputs corresponding control instruction;
First control module (2), is connected with the stepper motor driver module (3), for controlling the stepper motor
The break-make of Drive Module (3);The stepper motor driver module (3) rotates for Driving Stepping Motor, and then drives interior
Workbench on diameter slicer produces corresponding displacement;
Cutter head assembly (5), including two or more cutter heads, and the electricity for being connected with each cutter head and controlling cutter head to rotate
Motivation, the charge bar that each cutter head correspondence one loads on the workbench;
Second control module (4), is connected with the motor in the cutter head assembly (5), for controlling the motor
Start or stop and then control whether corresponding cutter head rotates, cut when cutter head is rotated to loading the charge bar on workbench
Processing;
Power module (6), for the total control module (1), first control module (2), the driving stepper motor
Device module (3), second control module (4) and the cutter head assembly (5) power supply;
Second control module (4) obtains the status information of the cutter head assembly (5) and feeds back to the total control module
(1), the total control module (1) judges whether the cutter head assembly (5) is in normal operating condition according to the status information
And corresponding control instruction is exported to first control module (2) according to judged result, pass through first control module (2)
Control the break-make of the stepper motor driver module (3);
The stepper motor driver module (3) Driving Stepping Motor under the control instruction of the total control module (1) is rotated,
And then drive the workbench on inside diameter slicer to produce corresponding displacement, enable fixed charge bar on the table along cutting
Move in direction;
Second control module (4) is controlled under the control instruction of the total control module (1) in the cutter head assembly (5)
One or more motor start-up or stopping, and then drive the cutter head being attached thereto to rotate or stop coming to loading work
Charge bar on platform carries out cutting processing.
2. inside diameter slicer according to claim 1 controls circuit, it is characterised in that:
The stepper motor driver module (3) includes the first stepper motor driver (31) and the second stepper motor driver
(32);The output end of first stepper motor driver (31) is connected with a stepper motor;Second driving stepper motor
The output end of device (32) is connected with another stepper motor, and the rotation direction of described two stepper motors is mutually perpendicular to.
3. inside diameter slicer according to claim 1 controls circuit, it is characterised in that:
The power module (6) includes transformer and Switching Power Supply;
The out-primary of the transformer obtains alternating voltage from power network, is first control module (2), stepping electricity
Machine Drive Module (3), second control module (4) and the cutter head assembly (5) power supply;
The Switching Power Supply is connected with the secondary windings end of the transformer, and the decompression obtained from the secondary windings end is handled
Alternating voltage afterwards is converted to 24V DC voltages;And the output end of the Switching Power Supply and the voltage of the total control module (1)
Receiving terminal is connected, and provides it 24V DC voltages.
4. inside diameter slicer according to claim 2 controls circuit, it is characterised in that:
The total control module (1) includes programmable terminal (11) and programmable controller (12);
Touch-screen, and the programmable terminal (11) and the programmable controller are provided with the programmable terminal (11)
(12) connected, set by the touch-screen to the programmable controller (12) input parameter by the needle interface of standard 9;And institute
State programmable controller (12) including 12 input wires terminal 0X00,0X01,0X02,0X03,0X04,0X05,0X06,
0X07,0X08,0X09,0X10 and 0X11 and 8 output wiring terminal 0Y00,0Y01,0Y02,0Y03,0Y04,0Y05,
0Y06 and 0Y07;
Three outlet terminals of three control ends of second control module (4) respectively with the programmable controller (12)
Sub- 0Y05,0Y06 and 0Y07 are connected, and phase is received from the programmable controller (12) by three output wiring terminals
The control instruction answered;Three output ends of second control module (4) respectively with the programmable controller (12) three
Input wires terminal 0X03,0X04,0X05 are connected, and the status information of the cutter head assembly (5) of acquisition is passed through into described three
Input wires terminal feeds back to the programmable controller (12), and the programmable controller (12) is sentenced according to the status information
Whether the cutter head assembly (5) of breaking is in normal operating condition and according to the corresponding control instruction of judged result output;
The control end of first control module (2) is connected with the input wires terminal 0X00 of the programmable controller (12),
The input wires terminal 0XOO refers to the corresponding control that the programmable controller (12) is exported according to the judged result
Order is transmitted to the control end of first control module (2), controls the stepper motor to drive by first control module (2)
The break-make of dynamic device module (3);
Two control ends of first stepper motor driver (31) may be programmed after resistance R1 and resistance R2 with described respectively
The output wiring terminal 0Y00 of controller (52) is connected with 0Y01;Two control ends of second stepper motor driver (32)
It is connected respectively after resistance R3 and R4 with the output wiring terminal 0Y02 and 0Y03 of the programmable controller (52).
5. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
Second control module (4) includes auxiliary reclay KA3, KA4, KA5, diode VD3, VD4, VD5, air switch
QS1, A.C. contactor KM1, KM2, KM3 and electrothermal relay FR1, FR2, FR3;The cutter head assembly (5) includes three cutter heads
Three motor 1M, 2M, 3M for driving three cutter heads to rotate respectively;
The control end of the auxiliary reclay KA3 is connected with the anode of the diode VD3 as second control module (4)
First control end, be connected with the output wiring terminal 0Y05 of the programmable controller (12), the auxiliary reclay KA3
Output end be connected with the negative electrode of the diode VD3 after be connected with the control end of the A.C. contactor KM1;The centre after
Electrical equipment KA4 control end is connected with the anode of the diode VD4 to be controlled as second of second control module (4)
End, is connected with the output wiring terminal 0Y06 of the programmable controller (12), the output end of the auxiliary reclay KA4 and institute
State diode VD4 negative electrode be connected after be connected with the control end of the A.C. contactor KM2;The control of the auxiliary reclay KA5
End processed is connected the 3rd control end as second control module (4) with the anode of the diode VD5, is compiled with described
The output wiring terminal 0Y07 of range controller (12) is connected, and the output end of the auxiliary reclay KA5 is with the diode VD5's
Negative electrode is connected after being connected with the control end of the A.C. contactor KM3;
The air switch QS1 one termination transformer out-primary, its other end respectively with the A.C. contactor
KM1, KM2 and KM3 control source port are connected, described A.C. contactor KM1, KM2 and KM3 three output ports point
It is not connected with described electrothermal relay FR1, FR2 and FR3 three input ports, described electrothermal relay FR1, FR2 and FR3's
Three input ports of three output ports respectively with described three motor 1M, 2M and 3M are connected, the electrothermal relay
FR1, FR2 and FR3 three signal output parts as second control module (4) three output ends, respectively with it is described
Three input wires terminals 0X03,0X04,0X05 of programmable controller (12) are connected, by the cutter head assembly (5) of acquisition
Status information the programmable controller (12) is fed back to by three input wires terminals.
6. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
First control module (2) includes auxiliary reclay KA1, air switch QS2, A.C. contactor KM5 and power supply;
The control end of the auxiliary reclay KA1 as first control module (2) control end, with the PLC technology
The input wires terminal 0X00 of device (12) is connected, the output end of the auxiliary reclay KA1 and the control of the A.C. contactor KM5
End processed is connected;
The out-primary of a termination transformer of the air switch QS2, the electricity of its other end and the A.C. contactor KM5
Input port is pressed to be connected, the output end of the A.C. contactor KM5 is connected with the input of the power supply, the output of the power supply
End simultaneously with first stepper motor driver (31) and the voltage input end of second stepper motor driver (32)
It is connected, first stepper motor driver will be supplied to after the voltage step-down obtained from the A.C. contactor KM5 processing
And second stepper motor driver (32) (31).
7. inside diameter slicer according to claim 4 controls circuit, it is characterised in that:
The control ends and diode of the output wiring terminal 0Y04 of the programmable controller (12) simultaneously with auxiliary reclay KA2
VD2 anode is connected, the output end of the auxiliary reclay KA2 and the diode VD2 negative electrode and Switching Power Supply it is defeated
The positive pole for going out end is connected;
The voltage input end of LTA-205 warning lamp chips is connected with the output end of the Switching Power Supply, from the Switching Power Supply
Output end obtains 24V DC voltages;Its indicator lamp control end is connected with the output end of the auxiliary reclay KA2, according to described
The control signal of auxiliary reclay KA2 outputs controls the indicator lamp on its chip.
8. circuit is controlled according to any described inside diameter slicers of claim 1-7, it is characterised in that also include:
Jerk module (7), it includes emergency stop switch SB1, and one end and the switched power output of the emergency stop switch SB1
Positive pole be connected, the other end of the emergency stop switch SB1 and the auxiliary reclay KA1 control source port and diode
VD1 negative electrode is connected, and the anode of the diode VD1 is connected with the output end of the auxiliary reclay KA1.
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CN201410222113.6A CN104281101B (en) | 2014-05-23 | 2014-05-23 | Inside diameter slicer controls circuit |
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CN201410222113.6A CN104281101B (en) | 2014-05-23 | 2014-05-23 | Inside diameter slicer controls circuit |
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CN104281101B true CN104281101B (en) | 2017-11-07 |
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US6144896A (en) * | 1998-03-04 | 2000-11-07 | Amada Metrecs Company, Limited | Method and apparatus for designing sheet metal parts |
CN101833305B (en) * | 2010-05-26 | 2011-12-14 | 运城恒磁科技有限公司 | Full-automatic slicing machine control unit with cutter-changing memory function |
CN201725200U (en) * | 2010-06-25 | 2011-01-26 | 太原超禹科贸有限公司 | Numerically-controlled inside diameter slicer |
CN202037366U (en) * | 2011-01-28 | 2011-11-16 | 宁波市江北港联铁山磁材加工设备有限公司 | Single-cutter-head upward-cutting energy-saving inside diameter slicer |
US9032854B2 (en) * | 2011-12-21 | 2015-05-19 | Sakura Finetek U.S.A., Inc. | Reciprocating microtome drive system |
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