CN104275565A - Oil tank reinforcement core welding flux filling machine and oil tank manufacturing method - Google Patents
Oil tank reinforcement core welding flux filling machine and oil tank manufacturing method Download PDFInfo
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- CN104275565A CN104275565A CN201410395625.2A CN201410395625A CN104275565A CN 104275565 A CN104275565 A CN 104275565A CN 201410395625 A CN201410395625 A CN 201410395625A CN 104275565 A CN104275565 A CN 104275565A
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- oil tank
- strengthening core
- solder
- tank strengthening
- oil
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention relates to the field of oil tank processing, and solves the problems that the filling amount is difficult to control, a large quantity of welding fluxes are attached to an ineffective region and an oil tank is heavy in an oil tank reinforcement core welding flux filling process. An oil tank manufacturing method comprises an oil tank reinforcement core manufacturing technology; the technology comprises the steps of stacking a flat belt and a corrugated belt in a staggered manner, and forming a channel between the flat belt and the corrugated belt; filling the channel with a welding flux; welding the flat belt and the corrugated belt together through the welding flux. An oil tank reinforcement core welding flux filling machine which can easily control a welding flux loading amount, has a small quantity of welding fluxes attached to the ineffective region and is adjustable in height comprises a stander provided with lifting legs, a welding flux filling mechanism, a material loading tank and a welding flux cleaning and recycling mechanism; the welding flux filling mechanism comprises a first oil tank reinforcement core supporting hole, a welding flux injection cylinder, a material push head and a first cylinder; the material loading tank is connected with the welding flux injection cylinder; the welding flux cleaning and recycling mechanism comprises recycled material barrels, an air extractor, a second oil tank reinforcement core supporting hole, an air flow adjustment plate and a third cylinder.
Description
Technical field
The present invention relates to oil tank manufacture field, particularly relate to a kind of oil tank strengthening core solder loading machine and oil tank production method.
Background technology
The tank body of existing oil cylinder is made by steel plate.China Patent No. be 2010106019906, publication date be July 11 in 2012 day, be called the patent disclosing a kind of existing structure in the patent document of " oil tank ".The wall of existing oil tank is entity structure, in order to the intensity improving tank body is realized by the wall thickness of raising tank body.Therefore there is the deficiency of Heavy Weight in existing oil tank.
Summary of the invention
The invention provides that carrying capacity on a kind of solder is easy to control, adjustable for height oil tank strengthening core solder loading machine that inactive area solder attachment amount is few, solve the problem that loading in oil tank strengthening core solder filling process is difficult to control, the solder of inactive area attachment is many.
Present invention also offers a kind of oil tank processing method, the oil tank that this preparation method is produced has lightweight advantage.
Above technical problem is solved by following technical proposal: a kind of oil tank strengthening core solder loading machine, it is characterized in that, comprise the frame being provided with lifting foot, described frame is provided with fill solder mechanism, the material feeding jar of hermetically-sealed construction and solder clearing and retrieving mechanism, described fill solder mechanism comprises the first oil tank strengthening core supported hole, the solder be communicated with the first oil tank strengthening core supported hole injects cylinder, the first cylinder injecting the pushing head in cylinder at solder and drive pushing head to slide is slipped in sealing, described material feeding jar is provided with air inlet and discharging opening, described discharging opening and described solder inject cylinder and link together, described discharging opening and described solder inject between cylinder and are provided with discharging control valve, described solder clearing and retrieving mechanism comprises recovery charging basket, give the air exhauster reclaiming charging basket and vacuumize, with the second oil tank strengthening core supported hole that recovery charging basket links together, the 3rd cylinder being positioned at the gas flow adjusting flange above the second oil tank strengthening core supported hole and driving gas flow adjusting flange to be elevated.
As preferably, described material feeding jar is provided with Pressure gauge, and described air inlet is provided with air intake control valve.The pressure in material feeding jar can be known intuitively, can know whether and need to inject Compressed Gas in material feeding jar.
Oil tank strengthening core solder loading machine also comprises material feeding jar and automatically ties up pressure device, described air intake control valve is motor-driven valve, material feeding jar ties up pressure sensor and the control unit that pressure device comprises the pressure detected in material feeding jar automatically, described control unit is used for when pressure sensor detects that pressure in material feeding jar is closed higher than making described air intake control valve during the second setting value lower than the pressure making the unlatching of described air intake control valve during the first setting value and detect in material feeding jar when pressure sensor, and described second setting value is more than or equal to described first setting value.The pressure in material feeding jar can be automatically made to maintain in setting range.
Oil tank strengthening core solder loading machine also comprises the solder flow controller controlling described inlet control valve aperture.Automatically according to set amount, solder can be transported to solder to inject in cylinder.
As preferably, described fill solder mechanism also comprises the pressing plate be positioned at above the first oil tank strengthening core supported hole and the second cylinder driving pressing plate lifting.Convenient and reliable when oil tank strengthening core being fixed on the first oil tank strengthening core supported hole.
As preferably, described first oil tank strengthening core supported hole is provided with and makes oil tank strengthening core be sealedly attached to the first sealing on the first oil tank strengthening core supported hole, and described pressing plate is provided with the second sealing that pressing plate and oil tank strengthening core are sealed connected together.The air pressure in passage is improved inject solder in the passage to oil tank strengthening core while, then to solder generation resorption upwards by discharging this pressure, play and prevent solder generation in transfer oil tank strengthening core to the process on the second oil tank strengthening core supported hole from flowing out phenomenon.The control that is clean but also amount of solder being not only conducive to maintenance work site environment is more accurate.
As preferably, described recovery charging basket has two, and two are reclaimed charging baskets and are connected in series.The solder sucked can cushioned in that recovery buffering charging basket away from air exhauster, thus avoids solder to be inhaled in air draft pipe or air exhauster, and the solder that cleaning is got off is reclaimed completely and air exhauster can not be caused to damage.
Oil tank strengthening core solder loading machine also comprises oil tank strengthening core transfer device, the driving arrangement that described oil tank strengthening core transfer device comprises swing arm, is arranged at the sucker of swing arm and drives swing arm to swing between the first oil tank strengthening core supported hole and the second oil tank strengthening core supported hole.The oil tank strengthening core on the first oil tank strengthening core supported hole can be automatically made to overturn 180 and transfer on the second oil tank strengthening core supported hole.Convenient during handling material.
Oil tank strengthening core solder loading machine also comprises refueling device, described gas flow adjusting flange is connected with lifting guide post, described refueling device comprises oil storage tank, oil discharge passage, rupture of membranes bar and corrosive liquid storage bin, described oil discharge passage is used for the lubricating oil flowed out in described oil storage tank to be transported to described lifting guide post, described oil storage tank comprises at least two sheathed successively and cavitys be fixed together, the lower wall of described cavity is provided with oil-out, described oil-out is sealedly connected with diaphragm seal, described rupture of membranes bar vertically extends and is positioned at the below of oil storage tank, described rupture of membranes bar, and the oil-out of all cavitys is all positioned on same vertical curve, regularly rotten formula floating drum is thoroughly provided with in described corrosive liquid storage bin, described regular corruption saturating formula floating drum comprises the rotproofness shell of lower ending opening and some corrosive liquids by being corroded in liquid storage bin expend the broken dividing plate of setting duration corrosion, described shell divide is gone out some floating chambers by described dividing plate, the quantity of described floating chamber is equal with the quantity of described cavity, described dividing plate distributes along the vertical direction, described oil storage tank floats on the corrosive liquid in described corrosive liquid storage bin by described floating drum, described oil storage tank can both float by floating chamber independently described in each, corrosive liquid in corrosive liquid storage bin often corrode brokenly a floating chamber and cause that oil storage tank declines in process once, described rupture of membranes bar only can poke diaphragm seal on a cavity.Self-lubricate can be carried out to shaping-orientation bar.
As preferably, the side face of described wave eliminating board is connected to together with the sidewall of described corrosive liquid storage bin.Wave absorbing effect can be made to reach best, make to only have corrosive liquid storage bin not produce inclination, then regularly rotten formula floating drum thoroughly does not produce the lifting relative to corrosive liquid storage bin substantially.
A kind of oil tank production method, comprises in the tank shell making the sandwich be made up of inner and outer wall, the interlayer making oil tank strengthening core and oil tank strengthening core is installed to tank shell and carries out support three techniques to inner and outer wall;
The technique of described making oil tank strengthening core comprises the following steps:
Steps A, by flat rubber belting together with corrugated ribbon intersecting, form passage between flat rubber belting and corrugated ribbon;
Step B, in described passage, load solder;
Step C, flat rubber belting and corrugated ribbon to be welded together by described solder;
Described step B is filled by oil tank strengthening core solder loading machine, and detailed process is:
The first step, solder to be added in material feeding jar, and reach requirement to inputting Compressed Gas in material feeding jar to the pressure in material feeding jar by air inlet;
Second step, oil tank strengthening core is sealedly connected on the first oil tank strengthening core supported hole in the mode that passage extends along the vertical direction, pressing plate is made to drop to the upper end covered hermetically at oil tank strengthening core by the second cylinder, open inlet control valve, enter under the effect of the pressure of the solder in material feeding jar in material feeding jar in solder injection cylinder and close inlet control valve after set amount;
3rd step, makes the passage that the solder solder injected in cylinder is injected into oil tank strengthening core and the air pressure improved in the passage of oil tank strengthening core by the first air cylinder driven pushing head;
4th step, leave oil tank strengthening core by the second air cylinder driven pressing plate moves, the pressure in the passage in oil tank strengthening core upwards discharges and the solder in passage is produced to the effect of upwards adsorbing.3rd mismatches the 4th step can play the effect accelerated solder admission passage and improve solder distributing homogeneity.
5th step, resetted by the first air cylinder driven pushing head and make solder inject cylinder again can to hold solder, the oil tank strengthening core having uploaded solder taken off from the first oil tank strengthening core supported hole and is placed on the second oil tank strengthening core supported hole after overturning 180.Make not need in second step by fill solder to passage upper end, reduce the amount inserting solder, more quick and convenient when making to reclaim solder,
6th step, to be given reclaim charging basket and vacuumize and make to reclaim in charging basket and produce negative pressure by air exhauster, the unnecessary solder in the passage of oil tank strengthening core reclaims in charging basket reclaiming to be inhaled under the pressure differential inside and outside charging basket; While making recovery charging basket produce negative pressure, dropped to above oil tank strengthening core by the 3rd air cylinder driven gas flow adjusting flange and regulating action is produced to the air-flow flowing into oil tank strengthening core passage.Air-flow from the passage of oil tank strengthening core by time, the air-flow of central part is comparatively large, and the air-flow of edge is less, and the suction in the passage of thus oil tank strengthening core edge is less, and the removing of excess solder can not have central part so thorough.By arranging gas flow adjusting flange, the air-flow of the marginal portion of carrier inner core can be made to receive the effect of little, the middle air-flow playing greatly matched edges and mid portion that is obstructed of resistance, thus better can remove the excess solder at each position of carrier inner core, make the removing of excess solder more thorough, balanced.
The present invention has following advantage: the oil tank produced lightweight; Material feeding jar is set, automatically solder can be injected into solder and injects cylinder, convenient during loading solder; By arranging solder clearing and retrieving mechanism, can reclaim the solder be filled in passage inactive area, thus improve the utilization rate of solder, the amount that solder is arranged in inactive area is few; Gas flow adjusting flange is set, makes the removing of the excess solder in each passage more thorough, balanced.
Accompanying drawing explanation
Fig. 1 is the process chart of oil tank production method of the present invention.
Fig. 2 is the schematic diagram of the oil tank that the present invention produces.
Fig. 3 is the schematic diagram of oil tank strengthening core when not loading solder.
Fig. 4 is the schematic diagram of the oil tank strengthening core loading upper solder.
Fig. 5 is the schematic diagram of the embodiment one of oil tank strengthening core solder loading machine.
Fig. 6 is that solder injects cylinder and the enlarged diagram with its parts be associated.
Fig. 7 is schematic diagram when being filled with solder in fill solder mechanism and being placed with oil tank strengthening core.
Fig. 8 is the view of solder transfer after oil tank strengthening core injected in fill solder mechanism.
Fig. 9 is the schematic diagram of a local of the embodiment two of oil tank strengthening core solder loading machine.
Figure 10 is the schematic diagram of oil tank strengthening core transfer device when being fixed the oil tank strengthening core be positioned on the first oil tank strengthening core supported hole.
Figure 11 is the schematic diagram of oil tank strengthening core when being transferred on the second oil tank strengthening core supported hole.
Figure 12 is the schematic diagram of another local of the embodiment two of oil tank strengthening core solder loading machine.
The enlarged diagram of the refueling device in the embodiment two that Figure 13 is oil tank strengthening core solder loading machine.
Figure 14 is the schematic diagram that refueling device corrodes when breaking a floating chamber.
Figure 15 is the schematic diagram that refueling device corrodes when breaking two floating chambers.
Figure 16 is the partial schematic diagram of the repairing mechanism in the embodiment three of oil tank strengthening core solder loading machine.
In figure: frame 1, lifting foot 11, fill solder mechanism 2, first oil tank strengthening core supported hole 21, first sealing 211, solder injects cylinder 22, first cylinder 23, first cylinder block 231, first cylinder piston rod 232, pressing plate 24, second cylinder 25, second cylinder block 251, second cylinder piston rod 252, first contiguous block 253, first lifting guide post 26, pushing head 27, refueling device 3, oil storage tank 31, cavity 311, oil-out 312, diaphragm seal 313, oil discharge passage 32, oil-feed bucket 321, rupture of membranes bar 33, corrosive liquid storage bin 34, wave eliminating board 341, the saturating formula floating drum 35 of regular corruption, shell 351, dividing plate 352, floating chamber 353, guide rod 36, corrosive liquid 37, connecting rod 38, material feeding jar 4, air inlet 41, discharging opening 42, Pressure gauge 43, air intake control valve 44, inlet control valve 45, solder flow controller 5, solder clearing and retrieving mechanism 6, second oil tank strengthening core supported hole 61, first reclaims charging basket 62, first import 621, first outlet 622, second reclaims charging basket 63, second import 631, second outlet 632, air exhauster 64, gas flow adjusting flange 65, 3rd cylinder 66, 3rd cylinder block 661, 3rd cylinder piston rod 662, second contiguous block 663, second lifting catheter 67, first airduct 68, second airduct 69, oil tank strengthening core 7, flat rubber belting 71, corrugated ribbon 72, passage 73, solder 74, tank shell 8, inwall 81, outer wall 82, oil tank strengthening core transfer device 9, swing arm 91, sucker 92, driving arrangement 93, distance H1 between the center line of the swinging axle of swing arm and the supporting plane of the first oil tank strengthening core supported hole, distance H2 between the center line of the swinging axle of swing arm and the supporting plane of the second oil tank strengthening core supported hole.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention is further illustrated.
See Fig. 1 and Fig. 2, a kind of oil tank production method, comprises in the tank shell 8 making sandwich, the interlayer making oil tank strengthening core 7 and oil tank strengthening core 7 is installed to tank shell 8 and carries out support three techniques to inwall 81 and outer wall 82; Tank shell 8 is made up of inwall 81 and outer wall 82.Oil tank strengthening core 7 is welded together by flat rubber belting 71 and corrugated ribbon 72 and forms.
Make oil tank strengthening core technique to comprise the following steps:
See Fig. 1 and Fig. 3, steps A, by flat rubber belting 71 together with corrugated ribbon 72 intersecting.Passage 73 is formed between flat rubber belting 71 and corrugated ribbon 72.The crest alignment of adjacent corrugations band.Resistance to compression effect can be improved.
See Fig. 1 and Fig. 4, step B, in passage 73, load solder 74.
Step C, flat rubber belting 71 and corrugated ribbon 72 to be welded together by solder 74.
Step B is filled by oil tank strengthening core solder loading machine.
Embodiment one, see Fig. 5, the oil tank strengthening core solder loading machine used in the present invention, comprises frame 1 and is arranged at the fill solder mechanism 2 of frame, material feeding jar 4, solder flow controller 5 and solder clearing and retrieving mechanism 6.
Frame 1 is provided with lifting foot 11.Height docking is carried out with adjacent equipment when being convenient to streamlined operation like this.
Fill solder mechanism 2 comprises the first oil tank strengthening core supported hole 21, solder injection cylinder 22, first cylinder 23, pressing plate 24, second cylinder 25 and two first lifting guide posts 26.First oil tank strengthening core supported hole 21 is fixed on frame 1.Solder injects cylinder 22 and is positioned at the below of the first oil tank strengthening core supported hole 21 and upper end links together with the first oil tank strengthening core supported hole 21.First cylinder 23 comprises the first cylinder block 231 and the first cylinder piston rod 232.First cylinder block 231 is fixed on frame 1.Pressing plate 24 is positioned at directly over the first oil tank strengthening core supported hole 21.The lower surface of pressing plate 24 is provided with and makes pressing plate for sealing be crimped on the second sealing on oil tank strengthening core.Second cylinder 25 comprises the second cylinder block 251 and the second cylinder piston rod 252.Second cylinder block 251 links together with frame 1.Second cylinder piston rod 252 extends along the vertical direction.The lower end of the second cylinder piston rod 252 is linked together with pressing plate 24 by the first contiguous block 253.The lower end of the first lifting guide post 26 is fixed together with the first contiguous block 253, slide and be arranged in frame 1 in upper end.
Material feeding jar 4 is provided with air inlet 41, discharging opening 42 and material feeding jar and automatically ties up pressure device.Air inlet 41 is provided with the Pressure gauge 43 of the air pressure in display material feeding jar 4.Air intake control valve 44 is installed in air inlet 41.Air intake control valve 44 is motor-driven valve.Material feeding jar is automatically tieed up pressure device (not drawing in figure) and is comprised pressure sensor for detecting the pressure in material feeding jar and control unit, lower than making air intake control valve 44 open during the first setting value and working as pressure sensor, the pressure that control unit is used for when pressure sensor detects in material feeding jar 4 detects that the pressure in material feeding jar 4 is closed higher than making air intake control valve 44 during the second setting value, the second setting value is more than or equal to the first setting value.Discharging opening 42 is linked together by the import of the first material loading pipeline with inlet control valve 45.Inlet control valve 45 is motor-driven valve.The inner space that the outlet of inlet control valve 45 injects cylinder 22 by the second material loading pipeline with solder is communicated with.
Solder flow controller 5 is existing parts.Solder flow controller 5 is for controlling the aperture of inlet control valve 45.
Solder clearing and retrieving mechanism 6 comprises the second oil tank strengthening core supported hole 61, first and reclaims charging basket 62, second recovery charging basket 63, air exhauster 64, gas flow adjusting flange 65, the 3rd cylinder 66 and the second lifting catheter 67.The structure of the second oil tank strengthening core supported hole 61 is identical with the structure of the first oil tank strengthening core supported hole 21.First reclaims charging basket 62 is provided with the first import 621 and the first outlet 622.First import 621 is docking together with the lower end of the second oil tank strengthening core supported hole 61.Second reclaims charging basket 63 is provided with the second import 631 and the second outlet 632.Second import 631 is docking together with the second import 631 by the first airduct 68.Second outlet 632 is docking together by the import of the second airduct 69 with air exhauster 64.Air exhauster 64 is vavuum pump.Air exhauster 64 is fixed on frame 1.Gas flow adjusting flange 65 is positioned at directly over the second oil tank strengthening core supported hole 61.3rd cylinder 66 comprises the 3rd cylinder block 661 and the 3rd cylinder piston rod 662.3rd cylinder block 661 links together with frame 1.3rd cylinder piston rod 662 extends along the vertical direction.The lower end of the 3rd cylinder piston rod 662 is linked together with gas flow adjusting flange 65 by the second contiguous block 663.The lower end of the second lifting guide post 67 is fixed together with the second contiguous block 663, slide and be arranged in frame 1 in upper end.
See Fig. 6, the first oil tank strengthening core supported hole 21 and solder inject cylinder 22 and are structure as a whole.First oil tank strengthening core supported hole 21 is provided with the first sealing 211.First sealing 211 is annular support surface.Solder injects cylinder 22 and extends along the vertical direction.Solder injects in cylinder 22 to seal to slip pushing head 27.First cylinder piston rod 232 links together with pushing head 27.
The detailed process being carried out completing steps B by the oil tank strengthening core solder loading machine in the present embodiment is:
The first step, see Fig. 5, added by solder in material feeding jar 4, the same source of the gas of air inlet 41 (source of the gas of the present invention is air compressor machine) is docking together.Material feeding jar ties up pressure device automatically makes the pressure in material feeding jar 4 maintain setting range automatically, and detailed process is when pressure sensor detects that the pressure that pressure in material feeding jar 4 detects in material feeding jar 4 lower than making control unit make air intake control valve 44 open during the first setting value, when pressure sensor is closed higher than making air intake control valve 44 during the second setting value.First setting value is the lower limit of pressure required in material feeding jar 4, upper limit of pressure value required in the second setting value material feeding jar 4.
Second step, see Fig. 7, by oil tank strengthening core 7 with the passage 73(in it see Fig. 2 or Fig. 3) mode that extends along the vertical direction is shelved on the first sealing 211 in the first oil tank strengthening core supported hole 21.
See Fig. 5, make pressing plate 24 drop to the upper end being pressed in oil tank strengthening core by the second cylinder 25, cover in the upper end of oil tank strengthening core, under the effect of the first sealing 211 first oil tank strengthening core supported hole 21 hermetically at the effect lower platen 24 of the second sealing and be sealed connected together with the lower end of oil tank strengthening core.Open solder flow controller 5, solder flow controller 5 controls the aperture of inlet control valve 45, and what make the solder in material feeding jar 4 within the time of setting, flow into set amount injects cylinder 22 to solder.
3rd step, see Fig. 7, drives pushing head 27 to rise by the first cylinder 23.
See Fig. 8, pushing head 27 solder 8 injected by solder in cylinder 22 is injected into the passage of oil tank strengthening core 7, the air pressure simultaneously improved in the passage of oil tank strengthening core 7.
4th step, see Fig. 5, driven by the second cylinder 25 and pressing plate 24 moves and leaves oil tank strengthening core, the pressure in the passage of oil tank strengthening core upwards discharges and produces the effect of upwards adsorbing to the solder in passage and prevent solder in the process of moving oil tank strengthening core from flowing out from oil tank strengthening core lower end.
5th step, to be driven by the first cylinder 23 pushing head to reset (namely moving down) and make solder inject cylinder 22 again can to hold solder.The oil tank strengthening core having uploaded solder is taken off from the first oil tank strengthening core supported hole 21 and is placed on the second oil tank strengthening core supported hole 61 after overturning 180.
6th step, reclaim charging basket 62 and second reclaim charging basket 63 and vacuumize and make to reclaim in charging basket and produce negative pressure by air exhauster 64 to first, solder unnecessary in oil tank strengthening core passage reclaims in charging basket (mainly remaining in the first recovery charging basket 62) reclaiming to be inhaled under the pressure differential inside and outside charging basket; While starting ejector 64, start the 3rd cylinder the 66, three cylinder 66 drives gas flow adjusting flange 65 to drop to above oil tank strengthening core the air-flow generation regulating action flowing into oil tank strengthening core passage.
See Fig. 4, during the first-class solder of the inner core of oil tank strengthening core, solder 8 mainly remain in flat rubber belting 71 and corrugated ribbon 72 junction, also namely need the position that welds together.
Embodiment two, the difference with embodiment one is:
See Fig. 9, oil tank strengthening core solder loading machine is also provided with oil tank strengthening core transfer device 9.Oil tank strengthening core transfer device structure 9 comprises swing arm 91, sucker 92 and driving arrangement 93.One end of swing arm 91 links together with sucker 92, the other end links together with driving arrangement 93.Driving arrangement 93 is motor.The center line of the first oil tank strengthening core supported hole 21 and the centerline parallel of the second oil tank strengthening core supported hole swing arm 91.The center line of central axis in the first oil tank strengthening core supported hole of the swinging axle of swing arm 91 and the determined plane of center line of the second oil tank strengthening core supported hole swing arm.Distance between the center line of the same first oil tank strengthening core supported hole of center line of the swinging axle of swing arm 91 equals the distance between the center line of the same second oil tank strengthening core supported hole swing arm of center line of the swinging axle of swing arm 91.The distance H1 distance H2 sum added between the center line of the swinging axle of top link and the supporting plane of the second oil tank strengthening core supported hole between the center line of the swinging axle of swing arm and the supporting plane of the first oil tank strengthening core supported hole equals the height of oil tank strengthening core.
See Figure 10, during use, first make sucker 92 adsorb to be positioned at the oil tank strengthening core 7 on the first oil tank strengthening core supported hole 21.When needing oil tank strengthening core 7 to transfer on the second oil tank strengthening core 61, to make in swing arm 91 installation diagram A to rotation by driving arrangement 93.
See Figure 11, after swing arm 91 swings 180 °, oil tank strengthening core 7 is just commutated and is shelved on the second oil tank strengthening core 61.
See Figure 12, oil tank strengthening core solder loading machine is also provided with and comprises refueling device 3.Refueling device 3 comprises oil storage tank 31, oil discharge passage 32, rupture of membranes bar 33, corrosive liquid storage bin 34, regularly rotten formula floating drum 35 and guide rod 36 thoroughly.
Oil storage tank 31 is linked together with the saturating formula floating drum 35 of regularly corruption by connecting rod 38.Connecting rod 38 and regularly corruption are detachably connected by bolt between formula floating drum 35 thoroughly.
One end of oil discharge passage 32 is provided with four fuel filler necks 322.Four fuel filler necks 322 align with two first lifting guide posts 26 and two second lifting guide posts 67 correspondingly.Oil discharge passage 32 other end is provided with the oil-feed bucket 321 be positioned at below oil storage tank.Oil-feed bucket 321 is fixed together with frame 1.
Rupture of membranes bar 33 vertically extends.The lower end of rupture of membranes bar 33 is connected in oil-feed bucket 321.Rupture of membranes bar 33 is positioned at the below of oil storage tank 31.
Corrosive liquid storage bin 34 is positioned at the below of oil storage tank 31.Corrosive liquid storage bin 34 is fixed together with frame 1.
The saturating formula floating drum 35 of regular corruption is positioned at corrosive liquid storage bin 34.
Guide rod 36 vertically extends.One end of guide rod 36 is fixed together with oil storage tank 31.Oil storage tank 31 is higher than fuel filler neck 322.The other end of guide rod 36 is located in frame 1 slidably.
See Figure 13, it is 4 sheathed successively and cavitys 311 be fixed together that oil storage tank 31 comprises at least two the present embodiment.Lubricating oil (not drawing in lubricating oil figure) is housed in cavity 311.The lower wall of cavity 311 is provided with oil-out 312.Oil-out 312 is sealedly connected with diaphragm seal 313.4 oil-outs 312 of amounting to of 4 cavitys to be positioned on the vertical straight line of same and to be positioned at directly over rupture of membranes bar 33.Distance between adjacent diaphragm seal is equal.
The saturating formula floating drum 35 of regular corruption comprises rotproofness shell 351 and four pieces of dividing plates 352 of lower ending opening.Dividing plate 352 is aluminium sheet.Dividing plate 352 distributes along the vertical direction.Shell 351 is divided into 4 floating chambers distributed along the vertical direction 353 by dividing plate 352.Distance between adjacent dividing plate is equal.Distance between adjacent dividing plate equals the distance between adjacent diaphragm seal.
See Figure 14, when refueling device will be started, corrosive liquid 37 is injected in corrosive liquid storage bin 34, regular rotten formula floating drum 35 thoroughly floats and realizes out floating of fuel tank 31 by corrosive liquid 37, stops adding corrosive liquid when fuel reserve tank 31 floats the distance being less than between adjacent diaphragm seal to the distance between rupture of membranes bar 33 and the diaphragm seal in outermost layer cavity.Oil storage tank 31 can both float by buoyancy that each floating chamber 353 produces independently.In the present embodiment, corrosive liquid 37 is sodium hydroxide solution.By the concentration of control corrosion rate liquid 37 or/and the thickness of dividing plate, make the dividing plate liquid 37 that is corroded in setting duration corrode broken, these data can be learnt by test.
When the time of pouring corrosive liquid 37 into reaches a setting duration, the dividing plate that is positioned at bottom in dividing plate 352 is corroded brokenly, corrosive liquid enters the floating chamber being arranged in bottom in floating chamber 353, oil storage tank 31 drop to by floating chamber 353 from below to up number second floating chamber float, the lubricating oil that the diaphragm seal 313-1 being arranged in outermost layer cavity in decline process is poked by rupture of membranes bar 33, cavity 311 is arranged in outermost cavity flow to oil discharge passage 32 by the oil-out of correspondence and flow on lubricated lifting guide post to lifting guide post carry out a self-oiling.
See Figure 15, when the time of pouring corrosive liquid 37 into reaches two setting durations, be positioned at time dividing plate of below in dividing plate 352 to be also corroded brokenly, corrosive liquid enters in floating chamber 353 and is arranged in time floating chamber of below, the 3rd floating chamber that oil storage tank 31 drops to by counting from below to up in floating chamber 353 floats, the diaphragm seal being arranged in time outer cavity in decline process is also poked by rupture of membranes bar 33, the lubricating oil being arranged in time outer field cavity in cavity 311 drops onto oil discharge passage 32 after being flowed out by the oil-out of the oil-out on secondary outer cavity and outermost layer cavity and flows on lubricated lifting guide post and carry out self-oiling again to lifting guide post, the like, four self-oilings can be carried out in the present embodiment, then change automatic fuelling device and carry out self-oiling again.
Embodiment three, see Figure 16, the difference with embodiment two is: be provided with the wave eliminating board 341 on the corrosive liquid 37 that floats in corrosive liquid storage bin in corrosive liquid storage bin 34.Shell 351 is along the vertical direction liftably through wave eliminating board 341.The side face of wave eliminating board 341 is connected to together with the sidewall of corrosive liquid storage bin 34.
Claims (10)
1. an oil tank strengthening core solder loading machine, it is characterized in that, comprise the frame being provided with lifting foot, described frame is provided with fill solder mechanism, the material feeding jar of hermetically-sealed construction and solder clearing and retrieving mechanism, described fill solder mechanism comprises the first oil tank strengthening core supported hole, the solder be communicated with the first oil tank strengthening core supported hole injects cylinder, the first cylinder injecting the pushing head in cylinder at solder and drive pushing head to slide is slipped in sealing, described material feeding jar is provided with air inlet and discharging opening, described discharging opening and described solder inject cylinder and link together, described discharging opening and described solder inject between cylinder and are provided with discharging control valve, described solder clearing and retrieving mechanism comprises recovery charging basket, give the air exhauster reclaiming charging basket and vacuumize, with the second oil tank strengthening core supported hole that recovery charging basket links together, the 3rd cylinder being positioned at the gas flow adjusting flange above the second oil tank strengthening core supported hole and driving gas flow adjusting flange to be elevated.
2. oil tank strengthening core solder loading machine according to claim 1, it is characterized in that, described material feeding jar is provided with Pressure gauge, and described air inlet is provided with air intake control valve.
3. oil tank strengthening core solder loading machine according to claim 2, it is characterized in that, also comprise material feeding jar and automatically tie up pressure device, described air intake control valve is motor-driven valve, material feeding jar ties up pressure sensor and the control unit that pressure device comprises the pressure detected in material feeding jar automatically, described control unit is used for when pressure sensor detects that pressure in material feeding jar is closed higher than making described air intake control valve during the second setting value lower than the pressure making the unlatching of described air intake control valve during the first setting value and detect in material feeding jar when pressure sensor, described second setting value is more than or equal to described first setting value.
4. the oil tank strengthening core solder loading machine according to claim 1 or 2 or 3, is characterized in that, also comprises the solder flow controller controlling described inlet control valve aperture.
5. the oil tank strengthening core solder loading machine according to claim 1 or 2 or 3, is characterized in that, described fill solder mechanism also comprises the pressing plate be positioned at above the first oil tank strengthening core supported hole and the second cylinder driving pressing plate lifting.
6. oil tank strengthening core solder loading machine according to claim 5, it is characterized in that, described first oil tank strengthening core supported hole is provided with and makes oil tank strengthening core be sealedly attached to the first sealing on the first oil tank strengthening core supported hole, and described pressing plate is provided with the second sealing that pressing plate and oil tank strengthening core are sealed connected together.
7. the oil tank strengthening core solder loading machine according to claim 1 or 2 or 3, it is characterized in that, described recovery charging basket has two, and two are reclaimed charging basket and are connected in series.
8. the oil tank strengthening core solder loading machine according to claim 1 or 2 or 3, it is characterized in that, also comprise oil tank strengthening core transfer device, the driving arrangement that described oil tank strengthening core transfer device comprises swing arm, is arranged at the sucker of swing arm and drives swing arm to swing between the first oil tank strengthening core supported hole and the second oil tank strengthening core supported hole.
9. the oil tank strengthening core solder loading machine according to claim 1 or 2 or 3, it is characterized in that, also comprise refueling device, described gas flow adjusting flange is connected with lifting guide post, described refueling device comprises oil storage tank, oil discharge passage, rupture of membranes bar and corrosive liquid storage bin, described oil discharge passage is used for the lubricating oil flowed out in described oil storage tank to be transported to described lifting guide post, described oil storage tank comprises at least two sheathed successively and cavitys be fixed together, the lower wall of described cavity is provided with oil-out, described oil-out is sealedly connected with diaphragm seal, described rupture of membranes bar vertically extends and is positioned at the below of oil storage tank, described rupture of membranes bar, and the oil-out of all cavitys is all positioned on same vertical curve, regularly rotten formula floating drum is thoroughly provided with in described corrosive liquid storage bin, described regular corruption saturating formula floating drum comprises the rotproofness shell of lower ending opening and some corrosive liquids by being corroded in liquid storage bin expend the broken dividing plate of setting duration corrosion, described shell divide is gone out some floating chambers by described dividing plate, the quantity of described floating chamber is equal with the quantity of described cavity, described dividing plate distributes along the vertical direction, described oil storage tank floats on the corrosive liquid in described corrosive liquid storage bin by described floating drum, described oil storage tank can both float by floating chamber independently described in each, corrosive liquid in corrosive liquid storage bin often corrode brokenly a floating chamber and cause that oil storage tank declines in process once, described rupture of membranes bar only can poke diaphragm seal on a cavity.
10. an oil tank production method, it is characterized in that, comprise make the sandwich be made up of inner and outer wall tank shell, make oil tank strengthening core and oil tank strengthening core is installed to tank shell interlayer in support three techniques are carried out to inner and outer wall;
The technique of described making oil tank strengthening core comprises the following steps:
Steps A, by flat rubber belting together with corrugated ribbon intersecting, form passage between flat rubber belting and corrugated ribbon;
Step B, in described passage, load solder;
Step C, flat rubber belting and corrugated ribbon to be welded together by described solder;
Described step B is undertaken filling by the oil tank strengthening core solder loading machine described in claim 1, and detailed process is:
The first step, solder to be added in material feeding jar, and reach requirement to inputting Compressed Gas in material feeding jar to the pressure in material feeding jar by air inlet;
Second step, oil tank strengthening core is sealedly connected on the first oil tank strengthening core supported hole in the mode that passage extends along the vertical direction, pressing plate is made to drop to the upper end covered hermetically at oil tank strengthening core by the second cylinder, open inlet control valve, enter under the effect of the pressure of the solder in material feeding jar in material feeding jar in solder injection cylinder and close inlet control valve after set amount;
3rd step, makes the passage that the solder solder injected in cylinder is injected into oil tank strengthening core and the air pressure improved in the passage of oil tank strengthening core by the first air cylinder driven pushing head;
4th step, leave oil tank strengthening core by the second air cylinder driven pressing plate moves, the pressure in the passage in oil tank strengthening core upwards discharges and the solder in passage is produced to the effect of upwards adsorbing;
5th step, resetted by the first air cylinder driven pushing head and make solder inject cylinder again can to hold solder, the oil tank strengthening core having uploaded solder taken off from the first oil tank strengthening core supported hole and is placed on the second oil tank strengthening core supported hole after overturning 180;
6th step, to be given reclaim charging basket and vacuumize and make to reclaim in charging basket and produce negative pressure by air exhauster, the unnecessary solder in the passage of oil tank strengthening core reclaims in charging basket reclaiming to be inhaled under the pressure differential inside and outside charging basket; While making recovery charging basket produce negative pressure, dropped to above oil tank strengthening core by the 3rd air cylinder driven gas flow adjusting flange and regulating action is produced to the air-flow flowing into oil tank strengthening core passage.
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| CN201410395625.2A CN104275565B (en) | 2014-08-13 | 2014-08-13 | Oil tank strengthening core solder loading machine |
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| CN201410395625.2A CN104275565B (en) | 2014-08-13 | 2014-08-13 | Oil tank strengthening core solder loading machine |
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|---|---|
| CN104275565B (en) | 2016-06-15 |
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