CN204108500U - Honeycomb type water tank plate maker - Google Patents
Honeycomb type water tank plate maker Download PDFInfo
- Publication number
- CN204108500U CN204108500U CN201420333032.9U CN201420333032U CN204108500U CN 204108500 U CN204108500 U CN 204108500U CN 201420333032 U CN201420333032 U CN 201420333032U CN 204108500 U CN204108500 U CN 204108500U
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- solder
- metal beehive
- beehive carrier
- cylinder
- supported hole
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Abstract
The utility model relates to water treatment facilities process equipment.On a kind of solder, carrying capacity is easy to control, the honeycomb type water tank plate maker that inactive area solder attachment amount is few, comprise fill solder mechanism, the material feeding jar of hermetically-sealed construction and solder clearing and retrieving mechanism, fill solder mechanism comprises the first metal beehive carrier supported hole, the solder be communicated with the first metal beehive carrier supported hole injects cylinder, the first cylinder injecting the pushing head in cylinder at solder and drive pushing head to slide is slipped in sealing, material feeding jar is provided with air inlet and discharging opening, discharging opening and solder inject cylinder and link together, discharging opening and solder inject between cylinder and are provided with discharging control valve, solder clearing and retrieving mechanism comprises recovery charging basket, give the air exhauster reclaiming charging basket and vacuumize, and with the second metal beehive carrier supported hole that recovery charging basket links together.The utility model to solve in honeycomb type water tank plate inner core solder upload process the problem that carrying capacity is difficult to control, the excess solder of inactive area attachment is many.
Description
Technical field
The utility model relates to water treatment facilities process equipment, particularly relates to a kind of honeycomb type water tank plate maker.
Background technology
In order to go the weight reducing water tank while packaging water tank intensity, usually water tank can be made with metal honeycomb plate (hereinafter referred to as honeycomb type water tank plate).
The inner core of the honeycomb that the shell that honeycomb type water tank plate is mainly made by metal and metal make forms, inner core by flat rubber belting and corrugated ribbon superimposed mutually and roll and form, form passage between flat rubber belting and corrugated ribbon.In order to avoid metal beehive inner core and metal shell depart from, need the flat rubber belting of metal beehive and corrugated ribbon to be brazed together securely, and be also brazed together securely with metal shell.
Metal honeycomb plate inner core flat rubber belting and welding between corrugated ribbon: traditional handicraft all adopts and is clipped in when rolling metal beehive state between flat rubber belting corrugated ribbon by welding, after having rolled, by vacuum brazing, metal beehive carrier inner core flat rubber belting and corrugated ribbon are interconnected.The method has the following disadvantages: welding only makes to play in flat rubber belting contact position the effect of welding with corrugated ribbon crest top at flat rubber belting, and the existence of welding can make interior core ribbon become fragile in other region (hereinafter referred to as inactive area), inner core also can be made at high temperature corrode to occur, add production cost, and cause product quality not good.
After through improving, adopt soldering paste to be coated in and reduce the existence of solder in inactive area on corrugated ribbon crest.China Patent Publication No. be 201110099208X, publication date be September 24 in 2011 day, be called in the patent document of " for applying the method and apparatus of solder " disclose a kind of existing equipment to solder on honeycomb type water tank plate inner core, namely disclose above-mentioned improvement after method in the equipment realizing the method.Be coated with the method for solder to be equal to the mode adding welding and to have a lot of progress, but the method being coated with solder still exists: the upper carrying capacity of solder is difficult to control, and the scattered error that on solder, carrying capacity controls is large, conformity of production such as cannot to ensure at the deficiency.
Utility model content
The utility model provides that carrying capacity on a kind of solder is easy to control, honeycomb type water tank plate maker that inactive area solder attachment amount is few, solves the problem that upper carrying capacity in honeycomb type water tank plate inner core solder upload process is difficult to control, the excess solder of inactive area attachment is many.
Above technical problem is solved by following technical proposal: a kind of honeycomb type water tank plate maker, comprise fill solder mechanism, the material feeding jar of hermetically-sealed construction and solder clearing and retrieving mechanism, described fill solder mechanism comprises the first metal beehive carrier supported hole, the solder be communicated with the first metal beehive carrier supported hole injects cylinder, the first cylinder injecting the pushing head in cylinder at solder and drive pushing head to slide is slipped in sealing, described material feeding jar is provided with air inlet and discharging opening, described discharging opening and described solder inject cylinder and link together, described discharging opening and described solder inject between cylinder and are provided with inlet control valve, described solder clearing and retrieving mechanism comprises recovery charging basket, give the air exhauster reclaiming charging basket and vacuumize, and with the second metal beehive carrier supported hole that recovery charging basket links together.
As preferably, described material feeding jar is provided with Pressure gauge, and described air inlet is provided with air intake control valve.The pressure in material feeding jar can be known intuitively, can know whether and need to inject Compressed Gas in material feeding jar.
The utility model also comprises material feeding jar and automatically ties up pressure device, described air intake control valve is motor-driven valve, material feeding jar ties up pressure sensor and the control unit that pressure device comprises the pressure detected in material feeding jar automatically, described control unit is used for when pressure sensor detects that pressure in material feeding jar is closed higher than making described air intake control valve during the second setting value lower than the pressure making the unlatching of described air intake control valve during the first setting value and detect in material feeding jar when pressure sensor, and described second setting value is more than or equal to described first setting value.The pressure in material feeding jar can be automatically made to maintain in setting range.
The utility model also comprises the solder flow controller controlling described inlet control valve aperture.Automatically according to set amount, solder can be transported to solder to inject in cylinder.
As preferably, described fill solder mechanism also comprises the pressing plate be positioned at above the first metal beehive carrier supported hole and the second cylinder driving pressing plate lifting.Convenient and reliable when metal beehive carrier being fixed on the first metal beehive carrier supported hole.
As preferably, described first metal beehive carrier supported hole is provided with and makes metal beehive carrier be sealedly attached to the first sealing on the first metal beehive carrier supported hole, and described pressing plate is provided with the second sealing that pressing plate and metal beehive carrier are sealed connected together.The air pressure in passage is improved while inject solder in the passage in metal beehive carrier inner core, then to solder generation resorption upwards by discharging this pressure, play and prevent solder generation in transfer metal beehive carrier to the process on the second metal beehive carrier supported hole from flowing out phenomenon.The control that is clean but also amount of solder being not only conducive to maintenance work site environment is more accurate.
As preferably, described recovery charging basket has two, and two are reclaimed charging baskets and are connected in series.The solder sucked can cushioned in that recovery buffering charging basket away from air exhauster, thus avoids solder to be inhaled in air draft pipe or air exhauster, and the solder that cleaning is got off is reclaimed completely and air exhauster can not be caused to damage.
The utility model also comprises metal beehive carrier transfer device, the driving arrangement that described metal beehive carrier transfer device comprises swing arm, is arranged at the sucker of swing arm and drives swing arm to swing between the first metal beehive carrier supported hole and the second metal beehive carrier supported hole.The metal beehive carrier on the first metal beehive carrier supported hole can be automatically made to overturn 180 and transfer on the second metal beehive carrier supported hole.Convenient during handling material.
The utility model has following advantage: arrange material feeding jar, automatically solder can be injected into solder and inject cylinder, convenient during loading solder; By arranging solder clearing and retrieving mechanism, can the solder be filled in passage inactive area to be reclaimed, thus by the utilization rate of routine solder, solder can not be produced and be arranged in the adverse consequences that inactive area causes.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of embodiment one.
Fig. 2 is the enlarged diagram that solder injects the parts of cylinder and contemporaneous correlation connection.
Fig. 3 is schematic diagram when being filled with solder in fill solder mechanism and being placed with metal beehive carrier.
Fig. 4 is the schematic diagram of honeycomb substrate inner core when not uploading solder.
Fig. 5 is the view of solder transfer after metal beehive carrier injected in fill solder mechanism.
Fig. 6 is the schematic diagram of the honeycomb substrate inner core having uploaded solder.
Fig. 7 is the schematic diagram of a local in embodiment two.
Fig. 8 is the schematic diagram of metal beehive carrier transfer device when being fixed the metal beehive carrier be positioned on the first metal beehive carrier supported hole.
Fig. 9 is the schematic diagram of metal beehive carrier when being transferred on the second metal beehive carrier supported hole.
In figure: frame 1, fill solder mechanism 2, first metal beehive carrier supported hole 21, first sealing 211, solder injects cylinder 22, first cylinder 23, first cylinder block 231, first cylinder piston rod 232, pressing plate 24, second cylinder 25, second cylinder block 251, second cylinder piston rod 252, first contiguous block 253, first lifting guide post 26, pushing head 27, material feeding jar 4, air inlet 41, discharging opening 42, Pressure gauge 43, air intake control valve 44, inlet control valve 45, solder flow controller 5, solder clearing and retrieving mechanism 6, second metal beehive carrier supported hole 61, first reclaims charging basket 62, first import 621, first outlet 622, second reclaims charging basket 63, second import 631, second outlet 632, air exhauster 64, first airduct 68, second airduct 69, metal beehive carrier 7, shell 71, inner core 72, flat rubber belting 721, corrugated ribbon 721, passage 723, solder 8, metal beehive carrier transfer device 9, swing arm 91, sucker 92, driving arrangement 93, distance H1 between the center line of the swinging axle of swing arm and the supporting plane of the first metal beehive carrier supported hole, distance H2 between the center line of the swinging axle of swing arm and the supporting plane of the second metal beehive carrier supported hole.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
Embodiment one, see Fig. 1, a kind of honeycomb type water tank plate maker, comprises frame 1, fill solder mechanism 2, material feeding jar 4, solder flow controller 5 and solder clearing and retrieving mechanism 6.
Fill solder mechanism 2 comprises the first metal beehive carrier supported hole 21, solder injection cylinder 22, first cylinder 23, pressing plate 24, second cylinder 25 and two first lifting guide posts 26.First metal beehive carrier supported hole 21 is fixed on frame 1.Solder injects cylinder 22 and is positioned at the below of the first metal beehive carrier supported hole 21 and upper end links together with the first metal beehive carrier supported hole 21.First cylinder 23 comprises the first cylinder block 231 and the first cylinder piston rod 232.First cylinder block 231 is fixed on frame 1.Pressing plate 24 is positioned at directly over the first metal beehive carrier supported hole 21.Second cylinder 25 comprises the second cylinder block 251 and the second cylinder piston rod 252.Second cylinder block 251 links together with frame 1.Second cylinder piston rod 252 extends along the vertical direction.The lower end of the second cylinder piston rod 252 is linked together with pressing plate 24 by the first contiguous block 253.The lower end of the first lifting guide post 26 is fixed together with the first contiguous block 253, slide and be arranged in frame 1 in upper end.
Material feeding jar 4 is provided with air inlet 41, discharging opening 42 and material feeding jar and automatically ties up pressure device.Air inlet 41 is provided with the Pressure gauge 43 of the air pressure in display material feeding jar 4.Air intake control valve 44 is installed in air inlet 41.Air intake control valve 44 is motor-driven valve.Material feeding jar is automatically tieed up pressure device (not drawing in figure) and is comprised pressure sensor for detecting the pressure in material feeding jar and control unit, lower than making air intake control valve 44 open during the first setting value and working as pressure sensor, the pressure that control unit is used for when pressure sensor detects in material feeding jar 4 detects that the pressure in material feeding jar 4 is closed higher than making air intake control valve 44 during the second setting value, the second setting value is more than or equal to the first setting value.Discharging opening 42 is linked together by the import of the first material loading pipeline with inlet control valve 45.Inlet control valve 45 is motor-driven valve.The inner space that the outlet of inlet control valve 45 injects cylinder 22 by the second material loading pipeline with solder is communicated with.
Solder flow controller 5 is existing parts.Solder flow controller 5 is for controlling the aperture of inlet control valve 45.
Solder clearing and retrieving mechanism 6 comprises the second metal beehive carrier supported hole 61, first and reclaims charging basket 62, second recovery charging basket 63 and air exhauster 64.The structure of the second metal beehive carrier supported hole 61 is identical with the structure of the first metal beehive carrier supported hole 21.First reclaims charging basket 62 is provided with the first import 621 and the first outlet 622.First import 621 is docking together with the lower end of the second metal beehive carrier supported hole 61.Second reclaims charging basket 63 is provided with the second import 631 and the second outlet 632.Second import 631 is docking together with the second import 631 by the first airduct 68.Second outlet 632 is docking together by the import of the second airduct 69 with air exhauster 64.Air exhauster 64 is vavuum pump.Air exhauster 64 is fixed on frame 1.
See Fig. 2, the first metal beehive carrier supported hole 21 and solder inject cylinder 22 and are structure as a whole.First metal beehive carrier supported hole 21 is provided with the first sealing 211.First sealing 211 is annular support surface.Solder injects cylinder 22 and extends along the vertical direction.Solder injects in cylinder 22 to seal to slip pushing head 27.First cylinder piston rod 232 links together with pushing head 27.
By the utility model to the method that metal beehive carrier inner core solder is uploaded be:
The first step, see Fig. 1, added by solder in material feeding jar 4, the same source of the gas of air inlet 41 (source of the gas of the present utility model is air compressor machine) is docking together.Material feeding jar ties up pressure device automatically makes the pressure in material feeding jar 4 maintain setting range automatically, and detailed process is when pressure sensor detects that the pressure that pressure in material feeding jar 4 detects in material feeding jar 4 lower than making control unit make air intake control valve 44 open during the first setting value, when pressure sensor is closed higher than making air intake control valve 44 during the second setting value.First setting value is the lower limit of pressure required in material feeding jar 4, upper limit of pressure value required in the second setting value material feeding jar 4.
Second step, see Fig. 3, by metal beehive carrier 7 with the passage 723(in inner core see Fig. 4) mode that extends along the vertical direction is shelved on the first sealing 211 in the first metal beehive carrier supported hole 21.Metal beehive carrier 7 comprises metal shell 71 and is positioned at the metal inside 72 of shell.
See Fig. 4, inner core 72 to be spliced successively with corrugated ribbon 721 by flat rubber belting 721 and reaches into together.Passage 723 is formed between flat rubber belting 721 and corrugated ribbon 721.
See Fig. 1, make pressing plate 24 drop to the upper end being pressed in metal beehive carrier by the second cylinder 25, under the effect of the first sealing 211, the first metal beehive carrier supported hole 21 is sealed connected together with the lower end of metal beehive carrier.Open solder flow controller 5, solder flow controller 5 controls the aperture of inlet control valve 45, and what make the solder in material feeding jar 4 within the time of setting, flow into set amount injects cylinder 22 to solder.
3rd step, see Fig. 3, drives pushing head 27 to rise by the first cylinder 23.
See Fig. 5, pushing head 27 solder 8 injected by solder in cylinder 22 is injected into the passage of the inner core of metal beehive carrier 7.
4th step, see Fig. 1, driven by the second cylinder 25 and pressing plate 24 moves and leaves metal beehive carrier.
5th step, see Fig. 1, by the first cylinder 23 drive pushing head reset (namely moving down) and make solder inject cylinder 22 again can hold solder.The metal beehive carrier uploading solder is taken off from the first metal beehive carrier supported hole 21 and is placed on the second metal beehive carrier supported hole 61 after overturning 180.
6th step, see Fig. 1, vacuumize by air exhauster 64 to the first recovery charging basket 62 and the second recovery charging basket 63 and make to produce negative pressure in recovery charging basket, be inhaled under the pressure differential of solder unnecessary in metal beehive carrier passage inside and outside recovery charging basket and reclaim in charging basket (mainly remaining in the first recovery charging basket 62).
See Fig. 6, during the first-class solder of the inner core of metal beehive carrier, solder 8 mainly remain in flat rubber belting 721 and corrugated ribbon 721 junction, also namely need the position that welds together.
Embodiment two, the difference with embodiment one is:
See Fig. 7, be also provided with metal beehive carrier transfer device 9.Metal beehive carrier transfer device structure 9 comprises swing arm 91, sucker 92 and driving arrangement 93.One end of swing arm 91 links together with sucker 92, the other end links together with driving arrangement 93.Driving arrangement 93 is motor.The center line of the first metal beehive carrier supported hole 21 and the centerline parallel of the second metal beehive carrier supported hole swing arm 91.The center line of central axis in the first metal beehive carrier supported hole of the swinging axle of swing arm 91 and the determined plane of center line of the second metal beehive carrier supported hole swing arm.Distance between the center line of the same first metal beehive carrier supported hole of center line of the swinging axle of swing arm 91 equals the distance between the center line of the same second metal beehive carrier supported hole swing arm of center line of the swinging axle of swing arm 91.The distance H1 distance H2 sum added between the center line of the swinging axle of top link and the supporting plane of the second metal beehive carrier supported hole between the center line of the swinging axle of swing arm and the supporting plane of the first metal beehive carrier supported hole equals the height of metal beehive carrier.
See Fig. 8, during use, first make sucker 92 adsorb to be positioned at the metal beehive carrier 7 on the first metal beehive carrier supported hole 21.When needing metal beehive carrier 7 to transfer on the second metal beehive carrier 61, to make in swing arm 91 installation diagram A to rotation by driving arrangement 93.
See Fig. 9, after swing arm 91 swings 180 °, metal beehive carrier 7 is just commutated and is shelved on the second metal beehive carrier 61.
Claims (8)
1. a honeycomb type water tank plate maker, it is characterized in that, comprise fill solder mechanism, the material feeding jar of hermetically-sealed construction and solder clearing and retrieving mechanism, described fill solder mechanism comprises the first metal beehive carrier supported hole, the solder be communicated with the first metal beehive carrier supported hole injects cylinder, the first cylinder injecting the pushing head in cylinder at solder and drive pushing head to slide is slipped in sealing, described material feeding jar is provided with air inlet and discharging opening, described discharging opening and described solder inject cylinder and link together, described discharging opening and described solder inject between cylinder and are provided with inlet control valve, described solder clearing and retrieving mechanism comprises recovery charging basket, give the air exhauster reclaiming charging basket and vacuumize, and with the second metal beehive carrier supported hole that recovery charging basket links together.
2. honeycomb type water tank plate maker according to claim 1, it is characterized in that, described material feeding jar is provided with Pressure gauge, and described air inlet is provided with air intake control valve.
3. honeycomb type water tank plate maker according to claim 2, it is characterized in that, also comprise material feeding jar and automatically tie up pressure device, described air intake control valve is motor-driven valve, material feeding jar ties up pressure sensor and the control unit that pressure device comprises the pressure detected in material feeding jar automatically, described control unit is used for when pressure sensor detects that pressure in material feeding jar is closed higher than making described air intake control valve during the second setting value lower than the pressure making the unlatching of described air intake control valve during the first setting value and detect in material feeding jar when pressure sensor, described second setting value is more than or equal to described first setting value.
4. the honeycomb type water tank plate maker according to claim 1 or 2 or 3, is characterized in that, also comprises the solder flow controller controlling described inlet control valve aperture.
5. the honeycomb type water tank plate maker according to claim 1 or 2 or 3, is characterized in that, described fill solder mechanism also comprises the pressing plate be positioned at above the first metal beehive carrier supported hole and the second cylinder driving pressing plate lifting.
6. honeycomb type water tank plate maker according to claim 5, it is characterized in that, described first metal beehive carrier supported hole is provided with and makes metal beehive carrier be sealedly attached to the first sealing on the first metal beehive carrier supported hole, and described pressing plate is provided with the second sealing that pressing plate and metal beehive carrier are sealed connected together.
7. the honeycomb type water tank plate maker according to claim 1 or 2 or 3, is characterized in that, described recovery charging basket has two, and two are reclaimed charging basket and are connected in series.
8. the honeycomb type water tank plate maker according to claim 1 or 2 or 3, it is characterized in that, also comprise metal beehive carrier transfer device, the driving arrangement that described metal beehive carrier transfer device comprises swing arm, is arranged at the sucker of swing arm and drives swing arm to swing between the first metal beehive carrier supported hole and the second metal beehive carrier supported hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420333032.9U CN204108500U (en) | 2014-06-23 | 2014-06-23 | Honeycomb type water tank plate maker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420333032.9U CN204108500U (en) | 2014-06-23 | 2014-06-23 | Honeycomb type water tank plate maker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204108500U true CN204108500U (en) | 2015-01-21 |
Family
ID=52325858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420333032.9U Expired - Fee Related CN204108500U (en) | 2014-06-23 | 2014-06-23 | Honeycomb type water tank plate maker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204108500U (en) |
-
2014
- 2014-06-23 CN CN201420333032.9U patent/CN204108500U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150121 Termination date: 20150623 |
|
| EXPY | Termination of patent right or utility model |