CN104275348B - A kind of hat steel formation system - Google Patents
A kind of hat steel formation system Download PDFInfo
- Publication number
- CN104275348B CN104275348B CN201410529347.5A CN201410529347A CN104275348B CN 104275348 B CN104275348 B CN 104275348B CN 201410529347 A CN201410529347 A CN 201410529347A CN 104275348 B CN104275348 B CN 104275348B
- Authority
- CN
- China
- Prior art keywords
- sortie
- rolling
- hat steel
- roll mould
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
The invention discloses a kind of hat steel formation system, it includes the first time molding milling train being front and back arranged in order, molding milling train for the second time, molding milling train for the third time, 4th molding milling train, 5th molding milling train and the 6th molding milling train, molding milling train includes the first topping roll mould and the first bottom roll mould for the first time, molding milling train includes the second topping roll mould and the second bottom roll mould for the second time, molding milling train includes the 3rd topping roll mould and the 3rd bottom roll mould for the third time, 4th time molding milling train includes the 4th topping roll mould and the 4th bottom roll mould, 5th time molding milling train includes the 5th topping roll mould and the 5th bottom roll mould, 6th time molding milling train includes the 6th topping roll mould and the 6th bottom roll mould.The present invention uses the mode of brand-new sectional forming, and use brand-new up-down rollers speed ratio, it is to avoid scratching or roll marks occurs in belt steel surface.
Description
Technical field
The present invention relates to clod wash hat steel field shaping technique, become in particular to a kind of hat steel
Type system.
Background technology
The rolling power of cold-rolled forming section actually utilizes the friction between roller mold and strip steel
Power drives strip steel.At present, cold roll forming unit (seeing " roll-forming technology handbook ")
Power is provided, then by the Speed Ratio Distribution case of each sortie of connecting by one group or two groups of mair motor
Connect with corresponding axle, drive dress roll shaft topping roll mould roll-forming, in production in control
The roll line speed stating each sortie keeps consistent.But clod wash hat product made from steel difference in height compares
Greatly, in molding low spot and high point roll line speed inconsistent (size of each mould differs,
Diameter also differs), cause speed difference big, under the effect of frictional force, speed larger part,
It is easy for that scuffing or roll marks occur at belt steel surface.Along with the complexity of shape of product, bending
Circular arc is the most, and thickness is the biggest, and product the ratio of width to height is the biggest, required rolling in process of producing product
Power processed (power) is the biggest.(four bent angles synchronizations of cold-rolled forming section when using molding simultaneously
Distribution angle forming, as at two bent angles and bottom at the wing of hat steel two bent angles often
All change in a time (molding)), strip steel produces different merits on same section,
Now will produce internal consumption, owing to bearing capacity is excessive, dress roll shaft, universal joint and speed
It is greatly shortened than the life-span of the equipment and spare parts such as distributor box.
Summary of the invention
Present invention aim to provide a kind of hat steel formation system, this system uses complete
The mode of new sectional forming, and use brand-new up-down rollers speed ratio, it is to avoid belt steel surface
Occur scratching or roll marks.
Hat steel formation system for realizing this purpose, designed by the present invention, it is characterised in that:
First time molding milling train that it includes front and back being arranged in order, for the second time molding milling train, for the third time
Molding milling train, the 4th molding milling train, the 5th molding milling train and the 6th molding milling train,
Wherein, described first time molding milling train includes the first topping roll mould and the first bottom roll mould,
Described second time molding milling train includes the second topping roll mould and the second bottom roll mould, described
Molding milling train includes the 3rd topping roll mould and the 3rd bottom roll mould for the third time, the described 4th
Secondary molding milling train includes the 4th topping roll mould and the 4th bottom roll mould, becomes for described 5th time
Type milling train includes that the 5th topping roll mould and the 5th bottom roll mould, described 6th molding roll
Machine includes the 6th topping roll mould and the 6th bottom roll mould；
The the first sortie rolling of hat steel bottom surface it is provided with in the middle part of the bottom surface of described first topping roll mould
Upper plane, the middle top surface of the first bottom roll mould is provided with rolls with hat steel bottom surface the first sortie
Hat steel bottom surface the first sortie rolling lower plane of plane coupling, described hat steel bottom surface in system
First bottom roll die top of the first sortie rolling lower plane both sides is equipped with hat steel waist
First sortie rolling lower inclined plane, described hat steel waist the first sortie rolling lower inclined plane and level
The angle in face is 7～9 degree；
The the second sortie rolling of hat steel bottom surface it is provided with in the middle part of the bottom surface of described second topping roll mould
Upper plane, the middle top surface of the second bottom roll mould is provided with rolls with hat steel bottom surface the second sortie
Hat steel bottom surface the second sortie rolling lower plane of plane coupling, described hat steel bottom surface in system
Second bottom roll die top of the second sortie rolling lower plane both sides is equipped with hat steel waist
Second sortie rolling lower inclined plane, the upper plane both sides of described hat steel bottom surface the second sortie rolling
Second topping roll mould bottom surface is equipped with mates with hat steel waist the second sortie rolling lower inclined plane
Hat steel waist the second sortie rolling ramp, described hat steel waist the second sortie roll
Lower inclined plane is 23～25 degree with the angle of horizontal plane；
The middle top surface of described 3rd bottom roll mould is provided with the sortie rolling of hat steel bottom surface the 3rd
Lower plane, the 3rd ambilateral edge of bottom roll mould is equipped with hat steel wing the 3rd sortie and rolls
Lower plane processed, described hat steel bottom surface the 3rd sortie rolling lower plane and corresponding hat steel wing
It is that hat steel waist the 3rd sortie rolls lower inclined plane, institute between wing the 3rd sortie rolling lower plane
The bottom stating the 3rd topping roll mould is provided with and each hat steel waist the 3rd sortie rolling declivity
The hat steel waist third time rolling ramp of face coupling, the end of described 3rd topping roll mould
Portion is further opened with the hat steel wing the mated with hat steel wing the 3rd sortie rolling lower plane
The three upper planes of sortie rolling, described hat steel waist the 3rd sortie rolling lower inclined plane and horizontal plane
Angle be 23～25 degree；
The middle top surface of described 4th bottom roll mould is provided with the sortie rolling of hat steel bottom surface the 4th
Lower plane, the 4th ambilateral edge of bottom roll mould is equipped with hat steel wing the 4th sortie and rolls
The lower flange of system, described hat steel bottom surface the 4th sortie rolling lower plane and corresponding hat steel wing
It is that hat steel waist rolls the 4th sortie lower inclined plane, institute between the lower flange of wing the 4th sortie rolling
The bottom stating the 4th topping roll mould is provided with and each hat steel wing the 4th sortie above-mentioned rolling
Hat steel wing the 4th sortie rolling upper overturning of lower flange coupling, the 4th topping roll mould
Bottom is additionally provided with the hat mated with each hat steel waist above-mentioned rolling the 4th sortie lower inclined plane
Steel waist rolling the 4th sortie ramp, the bottom of described 4th topping roll mould be additionally provided with
Hat steel bottom surface the 4th sortie of above-mentioned hat steel bottom surface the 4th sortie rolling lower plane coupling rolls
Plane in system, described hat steel waist rolling the 4th sortie lower inclined plane with the angle of horizontal plane is
23～25 degree, the lower flange of described hat steel wing the 4th sortie rolling and the rolling of hat steel waist the
The angle of four sortie lower inclined planes is 90～95 degree；
The middle top surface of described 5th bottom roll mould is provided with the sortie rolling of hat steel bottom surface the 5th
Lower plane, the 5th ambilateral edge of bottom roll mould is equipped with hat steel wing the 5th sortie and rolls
The lower flange of system, described hat steel bottom surface the 5th sortie rolling lower plane and corresponding hat steel wing
It is that hat steel waist rolls the 5th sortie lower inclined plane, institute between the lower flange of wing the 5th sortie rolling
The bottom stating the 5th topping roll mould is provided with lower with the rolling of above-mentioned hat steel bottom surface the 5th sortie flat
5th sortie of face and hat steel waist rolling the 5th sortie lower inclined plane coupling rolls trapezoidal portion,
Described hat steel waist rolling the 5th sortie lower inclined plane is 60～65 degree with the angle of horizontal plane,
The lower flange of described hat steel wing the 5th sortie rolling rolls under the 5th sortie with hat steel waist
The angle on inclined-plane is 85～110 degree；
The middle top surface of described 6th bottom roll mould is provided with the sortie rolling of hat steel bottom surface the 6th
Arc convex, the 6th ambilateral edge of bottom roll mould is equipped with hat steel wing the 6th sortie
The lower flange of rolling, described hat steel bottom surface the 6th sortie rolling arc convex and corresponding hat
It is that hat steel waist rolls the 6th sortie declivity between the lower flange of steel wing the 6th sortie rolling
Face, described 6th topping roll mould is for stretching into two hat steel waist rolling the 6th sortie declivities
Rectangle roller mold between face, the bottom of this rectangle roller mold is provided with and hat steel bottom surface
Hat steel bottom surface the 6th sortie rolling arc groove of the 6th sortie rolling arc convex coupling,
Described hat steel waist rolling the 6th sortie lower inclined plane is 86～88 degree with the angle of horizontal plane,
The lower flange of above-mentioned hat steel wing the 6th sortie rolling rolls under the 6th sortie with hat steel waist
Angle between inclined-plane is 90～100 degree.
Beneficial effects of the present invention:
The present invention ties by redesigning the mould of each sortie in many sorties sectional forming system
Structure, redesigns upper roller and the speed ratio of lower roll in every sortie, bigger for linear differential is rolled
Roller has been designed to bearing roller, and reserved regarding forming angle so that the present invention can solve because of speed difference
Product surface that is relatively big and that cause scratches problem.It addition, sectional forming compared to while molding,
On each sortie, roll-force is more evenly distributed, and decreases roll-force in molding simultaneously and excessively concentrates
Problem, namely disperseed the roll-force that indivedual sortie is bigger, thus reduce universal joint,
Bearing capacity on the spare parts such as dress roll shaft, i.e. reduces spare part loss, it is ensured that product surface quality,
Extend the service life of many sorties sectional forming system.
Accompanying drawing explanation
Fig. 1 is the structural representation of molding milling train for the first time in the present invention；
Fig. 2 is the structural representation of second time molding milling train in the present invention；
Fig. 3 is the structural representation of third time molding milling train in the present invention；
Fig. 4 is the structural representation of the 4th molding milling train in the present invention；
Fig. 5 is the structural representation of the 5th molding milling train in the present invention；
Fig. 6 is the structural representation of the 6th molding milling train in the present invention；
Fig. 7 is the partial enlargement structural representation of part A in Fig. 4.
Wherein, 1 first time molding milling train, 1.1 first topping roll moulds, 1.11 hats
The the first sortie rolling of steel bottom surface upper plane, 1.2 first bottom roll moulds, 1.21 hat steel
Bottom surface the first sortie rolls lower plane, 1.22 hat steel waist the first sorties roll lower inclined planes,
2 second time molding milling train, 2.1 second topping roll moulds, 2.11 hat steel bottom surfaces second
The upper plane of sortie rolling, 2.12 hat steel waist the second sorties rolling ramps, 2.2 the
Two bottom roll moulds, 2.21 hat steel bottom surface the second sortie rolling lower plane, 2.22 hats
Steel waist the second sortie rolling lower inclined plane, 3 third time molding milling train, 3.1 the 3rd topping rolls
Mould, 3.11 hat steel waist third time rolling ramp, 3.12 hat steel wings the 3rd
Sortie rolling upper plane, 3.2 the 3rd bottom roll moulds, 3.21 hat steel bottom surface the 3rd framves
Secondary rolling lower plane, 3.22 hat steel wing the 3rd sortie rolling lower plane, 3.23 hats
Steel waist the 3rd sortie rolling lower inclined plane, 4 the 4th molding milling trains, 4.1 the 4th topping rolls
Mould, 4.11 hat steel wing the 4th sortie rolling upper overturnings, 4.12 hat steel waists roll
Make the 4th sortie ramp, the 4.13 upper planes of hat steel bottom surface the 4th sorties rolling, 4.2
4th bottom roll mould, 4.21 hat steel bottom surface the 4th sortie rolling lower plane, 4.22 caps
The lower flange of shape steel wing the 4th sortie rolling, 4.23 hat steel waist rolling the 4th sortie declivities
Face, 5 the 5th molding milling trains, 5.1 the 5th topping roll moulds, 5.11 the 5th sorties roll
Make trapezoidal portion, 5.2 the 5th bottom roll moulds, 5.21 hat steel bottom surface the 5th sortie rollings
Lower plane, 5.22 hat steel wing the 5th sortie rollings lower flange, 5.23 hat steel waists
Roll the 5th sortie lower inclined plane, 6 the 6th molding milling trains, 6.1 the 6th topping roll moulds,
6.11 hat steel bottom surface the 6th sorties rolling arc grooves, 6.2 the 6th bottom roll moulds,
6.21 hat steel bottom surface the 6th sortie rolling arc convex, 6.22 hat steel wing the 6th framves
Flange under secondary rolling, 6.23 hat steel waists rolling the 6th sortie lower inclined planes, 7 hat steel,
8 molding visual angles.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
Hat steel formation system as shown in Fig. 1～7, it includes first be front and back arranged in order
Secondary molding milling train 1, for the second time molding milling train 2, for the third time molding milling train 3, the 4th molding
Milling train 4, the 5th molding milling train 5 and the 6th molding milling train 6, wherein, described first time
Molding milling train 1 includes the first topping roll mould 1.1 and the first bottom roll mould 1.2, described
Post forming milling train 2 includes the second topping roll mould 2.1 and the second bottom roll mould 2.2, institute
State third time molding milling train 3 and include the 3rd topping roll mould 3.1 and the 3rd bottom roll mould 3.2,
Described 4th molding milling train 4 includes the 4th topping roll mould 4.1 and the 4th bottom roll mould
4.2, described 5th molding milling train 5 includes the 5th topping roll mould 5.1 and the 5th bottom roll
Mould 5.2, described 6th molding milling train 6 includes the 6th topping roll mould 6.1 and the 6th time
Roller mold 6.2；
Hat steel bottom surface the first sortie it is provided with in the middle part of the bottom surface of described first topping roll mould 1.1
Plane 1.11 in rolling, the middle top surface of the first bottom roll mould 1.2 is provided with and hat steel bottom surface
Hat steel bottom surface the first sortie rolling lower plane of the first sortie rolling upper plane 1.11 coupling
1.21, the first bottom roll of described hat steel bottom surface the first sortie rolling lower plane 1.21 both sides
Mould 1.2 end face is equipped with hat steel waist the first sortie rolling lower inclined plane 1.22, described hat
Steel waist the first sortie rolling lower inclined plane 1.22 is 7～9 degree with the angle of horizontal plane；
Hat steel bottom surface the second sortie it is provided with in the middle part of the bottom surface of described second topping roll mould 2.1
Plane 2.11 in rolling, the middle top surface of the second bottom roll mould 2.2 is provided with and hat steel bottom surface
Hat steel bottom surface the second sortie rolling lower plane of the second sortie rolling upper plane 2.11 coupling
2.21, the second bottom roll of described hat steel bottom surface the second sortie rolling lower plane 2.21 both sides
Mould 2.2 end face is equipped with hat steel waist the second sortie rolling lower inclined plane 2.22, described hat
Second topping roll mould 2.1 bottom surface of upper plane 2.11 both sides of steel bottom surface the second sortie rolling is equal
It is provided with the hat steel waist second mated with hat steel waist the second sortie rolling lower inclined plane 2.22
Sortie rolling ramp 2.12, described hat steel waist the second sortie rolling lower inclined plane 2.22 with
The angle of horizontal plane is 23～25 degree；
The middle top surface of described 3rd bottom roll mould 3.2 is provided with hat steel bottom surface the 3rd sortie
Rolling lower plane 3.21, the edge of the 3rd bottom roll mould 3.2 both sides is equipped with hat steel wing
3rd sortie rolling lower plane 3.22, described hat steel bottom surface the 3rd sortie rolling lower plane 3.21
And it is hat steel waist the between corresponding hat steel wing the 3rd sortie rolling lower plane 3.22
Three sortie rolling lower inclined planes 3.23, the bottom of described 3rd topping roll mould 3.1 is provided with and each
The hat steel waist third time rolling of hat steel waist the 3rd sortie rolling lower inclined plane 3.23 coupling
Ramp 3.11, the bottom of described 3rd topping roll mould 3.1 is further opened with and hat steel wing
The upper plane of hat steel wing the 3rd sortie rolling of the 3rd sortie rolling lower plane 3.22 coupling
3.12, described hat steel waist the 3rd sortie rolling lower inclined plane 3.23 with the angle of horizontal plane is
23～25 degree；
The middle top surface of described 4th bottom roll mould 4.2 is provided with hat steel bottom surface the 4th sortie
Rolling lower plane 4.21, the edge of the 4th bottom roll mould 4.2 both sides is equipped with hat steel wing
The 4th lower flange 4.22 of sortie rolling, described hat steel bottom surface the 4th sortie rolling lower plane 4.21
And roll for hat steel waist between the corresponding lower flange 4.22 of hat steel wing the 4th sortie rolling
Making the 4th sortie lower inclined plane 4.23, the bottom of described 4th topping roll mould 4.1 is provided with above-mentioned
Hat steel wing the 4th frame of lower flange 4.22 coupling of each hat steel wing the 4th sortie rolling
Secondary rolling upper overturning 4.11, the bottom of the 4th topping roll mould 4.1 is additionally provided with and each cap above-mentioned
Hat steel waist rolling the 4th sortie of shape steel waist rolling the 4th sortie lower inclined plane 4.23 coupling
Ramp 4.12, the bottom of described 4th topping roll mould 4.1 be additionally provided with above-mentioned hat steel at the bottom of
The upper plane of hat steel bottom surface the 4th sortie rolling of face the 4th sortie rolling lower plane 4.21 coupling
4.13, described hat steel waist rolling the 4th sortie lower inclined plane 4.23 with the angle of horizontal plane is
23～25 degree, the lower flange 4.22 of described hat steel wing the 4th sortie rolling and hat steel waist
The angle rolling the 4th sortie lower inclined plane 4.23 is 90～95 degree；
The middle top surface of described 5th bottom roll mould 5.2 is provided with hat steel bottom surface the 5th sortie
Rolling lower plane 5.21, the edge of the 5th bottom roll mould 5.2 both sides is equipped with hat steel wing
The 5th lower flange 5.22 of sortie rolling, described hat steel bottom surface the 5th sortie rolling lower plane 5.21
And roll for hat steel waist between the corresponding lower flange 5.22 of hat steel wing the 5th sortie rolling
Making the 5th sortie lower inclined plane 5.23, the bottom of described 5th topping roll mould 5.1 is provided with above-mentioned
Under hat steel bottom surface the 5th sortie rolling lower plane 5.21 and hat steel waist rolling the 5th sortie
5th sortie of inclined-plane 5.23 coupling rolls trapezoidal portion 5.11, described hat steel waist rolling the
Five sortie lower inclined planes 5.23 are 60～65 degree with the angle of horizontal plane, described hat steel wing the
The five lower flange 5.22 of sortie rolling and hat steel waist roll the folder of the 5th sortie lower inclined plane 5.23
Angle is 85～110 degree；
The middle top surface of described 6th bottom roll mould 6.2 is provided with hat steel bottom surface the 6th sortie
Rolling arc convex 6.21, the edge of the 6th bottom roll mould 6.2 both sides is equipped with hat steel wing
The lower flange 6.22 of wing the 6th sortie rolling, sortie rolling arc in described hat steel bottom surface the 6th is convex
Rising between 6.21 flange 6.22 lower with the rolling of corresponding hat steel wing the 6th sortie is hat steel
Waist rolling the 6th sortie lower inclined plane 6.23, described 6th topping roll mould 6.1 is for stretching into two
Rectangle roller mold between hat steel waist rolling the 6th sortie lower inclined plane 6.23, this rectangle
The bottom of roller mold is provided with mates with hat steel bottom surface the 6th sortie rolling arc convex 6.21
Hat steel bottom surface the 6th sortie rolling arc groove 6.11, described hat steel waist rolling the
Six sortie lower inclined planes 6.23 are 86～88 degree with the angle of horizontal plane, above-mentioned hat steel wing the
Between the six lower flange 6.22 of sortie rolling and hat steel waist rolling the 6th sortie lower inclined plane 6.23
Angle be 90～100 degree.
In order to reduce the shaped steel stress at each sortie, use the form of above-mentioned separately molding.
Owing to cap steel bending circular arc is many, for homogeneous deformation, reduce the stress of each sortie as far as possible.
In technique scheme, described 5th bottom roll mould 5.2 and the 6th bottom roll mould
6.2 are bearing roller mould.In order to avoid product surface scratches, the present invention is by linear differential ratio
Bigger Roller Design has become bearing roller.
In technique scheme, the first topping roll mould 1.1 in described first time molding milling train 1
For driven roll, the first bottom roll mould 1.2 is drive roll；Described second time molding milling train 2
In the second topping roll mould 2.1 be driven roll, the second bottom roll mould 2.2 is drive roll, institute
Stating the 3rd topping roll mould 3.1 in third time molding milling train 3 is drive roll, the 3rd bottom roll mould
Tool 3.2 is driven roll, and in described 4th molding milling train 4, the 4th topping roll mould 4.1 is main
Action roller, the 4th bottom roll mould 4.2 is driven roll, in described 5th molding milling train 5 the 5th
Topping roll mould 5.1 is drive roll, and the 5th bottom roll mould 5.2 is driven roll, the described 6th
In secondary molding milling train 6, the 6th topping roll mould 6.1 is drive roll, the 6th bottom roll mould 6.2
For driven roll.In order to ensure shaped steel linear velocity in forming process close to or as far as possible one
Cause, the B that reference point when calculating transmission speed ratio is chosen the most all in deformation position, i.e. Fig. 4
Put rather than C point.Owing to the distributor box speed ratio of LW600 unit determines that, therefore calculate speed
Than time, only accurately calculate the diameter of every sortie roll corresponding to Speed Ratio Distribution case.Example
As in the 4th sortie, B point strip steel is bent downwardly deformation, by downward bending power, therefore
The kind of drive selects upper transmission, and i.e. going up roller is drive roll, and lower roll is driven roll.Each sortie
Deformation is different, and optional main transformer shape roller is as drive roll.
When, after shaped steel molding to above-mentioned 5th molding milling train 5, linear differential starts to become by frame
Greatly, in order to avoid product surface scratches, Roller Design bigger for linear differential has been become axle
Runner.In forming process, bearing roller is a driven roll, i.e. ensure that the molding of strip steel,
Also ensure that synchronization with strip speed.
In technique scheme, described first topping roll mould 1.1 and the first bottom roll mould
Rotational angular velocity between 1.2 is than for 1:1；Described second topping roll mould 2.1 and second time
Rotational angular velocity between roller mold 2.2 is than for 1:1；Described 3rd topping roll mould 3.1
And the rotational angular velocity between the 3rd bottom roll mould 3.2 is than for 1.414:1；On described 4th
Rotational angular velocity between roller mold 4.1 and the 4th bottom roll mould 4.2 is than for 1.414:1；
Rotational angular velocity ratio between described 5th topping roll mould 5.1 and the 5th bottom roll mould 5.2
For 1:1；Rotation between described 6th topping roll mould 6.1 and the 6th bottom roll mould 6.2
Angular velocity is than for 1.8:1.In order to ensure that shaped steel linear velocity in forming process is close
Or the most consistent, the present invention devises above-mentioned transmission speed ratio and the kind of drive.
In technique scheme, in described 4th molding milling train 4, described hat steel wing
There is between 4th sortie rolling upper overturning 4.11 and hat steel 7 wing the molding visual angle of 3 degree
8.The present invention is reserved molding visual angle 8 on above-mentioned roll, reduces contacting of roll and strip steel,
Prevent the scuffing to belt steel surface further.
Strip steel the most all can have certain deformation to rebound, and applicant is pre-when designing mould
Certain bounce space, i.e. molding visual angle 8 are stayed, as shown in Figure 7.Regarded by reserved molding
Angle 8, reduces the contact surface of roll and strip steel, thus reduces upper roller or lower roll at deformation not
Necessary stress, also reduces strip steel linear differential at driven roll simultaneously.
The present invention is redesigning the mould structure of each sortie, redesigns in every sortie
Roller and the speed ratio of lower roll, become bearing roller by Roller Design bigger for linear differential, and reserve
After forming angle, cap steel is trial-produceed successfully smoothly at LW600 unit.Unit operation is stable, not
Occur that Speed Ratio Distribution case damages, disconnected universal joint phenomenon.Product quality has reached correlation technique mark
Accurate requirement, presentation quality is preferable, and scratching does not occurs in surface.
The content that this specification is not described in detail belongs to known to professional and technical personnel in the field
Prior art.
Claims (5)
1. a hat steel formation system, it is characterised in that: it includes front and back being arranged in order
For the first time molding milling train (1), for the second time molding milling train (2), for the third time molding milling train (3),
4th molding milling train (4), the 5th molding milling train (5) and the 6th molding milling train (6),
Wherein, described first time molding milling train (1) includes the first topping roll mould (1.1) and first
Bottom roll mould (1.2), described second time molding milling train (2) includes the second topping roll mould
(2.1) and the second bottom roll mould (2.2), described third time molding milling train (3) includes
Three topping roll moulds (3.1) and the 3rd bottom roll mould (3.2), described 4th molding is rolled
Machine (4) includes the 4th topping roll mould (4.1) and the 4th bottom roll mould (4.2), described
5th time molding milling train (5) includes the 5th topping roll mould (5.1) and the 5th bottom roll mould
(5.2), described 6th molding milling train (6) includes the 6th topping roll mould (6.1) and
Six bottom roll moulds (6.2)；
It is provided with hat steel bottom surface first in the middle part of the bottom surface of described first topping roll mould (1.1)
Plane (1.11) in secondary rolling, the middle top surface of the first bottom roll mould (1.2) is provided with and cap
Hat steel bottom surface the first sortie that the first sortie rolling upper plane (1.11) in shape steel bottom surface is mated rolls
Lower plane processed (1.21), described hat steel bottom surface the first sortie rolling lower plane (1.21) two
First bottom roll mould (1.2) end face of side is equipped with under the rolling of hat steel waist the first sortie
Inclined-plane (1.22), described hat steel waist the first sortie rolling lower inclined plane (1.22) and level
The angle in face is 7～9 degree；
It is provided with hat steel bottom surface the second frame in the middle part of the bottom surface of described second topping roll mould (2.1)
Plane (2.11) in secondary rolling, the middle top surface of the second bottom roll mould (2.2) is provided with and cap
Hat steel bottom surface the second sortie that the second sortie rolling upper plane (2.11) in shape steel bottom surface is mated rolls
Lower plane processed (2.21), described hat steel bottom surface the second sortie rolling lower plane (2.21) two
Second bottom roll mould (2.2) end face of side is equipped with under the rolling of hat steel waist the second sortie
Inclined-plane (2.22), upper plane (2.11) both sides of described hat steel bottom surface the second sortie rolling
Second topping roll mould (2.1) bottom surface is equipped with and rolls declivity with hat steel waist the second sortie
Hat steel waist the second sortie rolling ramp (2.12) that face (2.22) is mated, hat steel
Waist the second sortie rolling lower inclined plane (2.22) is 23～25 degree with the angle of horizontal plane；
The middle top surface of described 3rd bottom roll mould (3.2) is provided with hat steel bottom surface the 3rd frame
Secondary rolling lower plane (3.21), the edge of the 3rd bottom roll mould (3.2) both sides is equipped with cap
Shape steel wing the 3rd sortie rolling lower plane (3.22), described hat steel bottom surface the 3rd sortie rolls
Lower plane processed (3.21) and corresponding hat steel wing the 3rd sortie rolling lower plane (3.22)
Between be hat steel waist the 3rd sortie rolling lower inclined plane (3.23), described 3rd topping roll mould
The bottom of tool (3.1) is provided with and each hat steel waist the 3rd sortie rolling lower inclined plane (3.23)
Hat steel waist third time rolling ramp (3.11) of coupling, described 3rd topping roll mould
(3.1) bottom is further opened with and hat steel wing the 3rd sortie rolling lower plane (3.22)
Hat steel wing the 3rd sortie upper plane (3.12) of rolling of coupling, described hat steel waist the
Three sorties rolling lower inclined plane (3.23) are 23～25 degree with the angle of horizontal plane；
The middle top surface of described 4th bottom roll mould (4.2) is provided with hat steel bottom surface the 4th frame
Secondary rolling lower plane (4.21), the edge of the 4th bottom roll mould (4.2) both sides is equipped with cap
The lower flange (4.22) of shape steel wing the 4th sortie rolling, described hat steel bottom surface the 4th sortie rolls
Lower plane processed (4.21) flange (4.22) lower with the rolling of corresponding hat steel wing the 4th sortie
Between be hat steel waist roll the 4th sortie lower inclined plane (4.23), described 4th topping roll mould
The bottom of tool (4.1) is provided with flange lower with each hat steel wing the 4th sortie above-mentioned rolling
(4.22) hat steel wing the 4th sortie rolling upper overturning (4.11) mated, rolls on the 4th
The bottom of roller mould (4.1) is additionally provided with and rolls under the 4th sortie with each hat steel waist above-mentioned
Hat steel waist rolling the 4th sortie ramp (4.12) that inclined-plane (4.23) mates, described
The bottom of the 4th topping roll mould (4.1) is additionally provided with rolls with above-mentioned hat steel bottom surface the 4th sortie
The upper plane (4.13) of hat steel bottom surface the 4th sortie rolling that lower plane processed (4.21) mates,
Described hat steel waist rolling the 4th sortie lower inclined plane (4.23) with the angle of horizontal plane is
23～25 degree, the lower flange (4.22) of described hat steel wing the 4th sortie rolling and hat steel waist
The angle of portion's rolling the 4th sortie lower inclined plane (4.23) is 90～95 degree；
The middle top surface of described 5th bottom roll mould (5.2) is provided with hat steel bottom surface the 5th frame
Secondary rolling lower plane (5.21), the edge of the 5th bottom roll mould (5.2) both sides is equipped with cap
The lower flange (5.22) of shape steel wing the 5th sortie rolling, described hat steel bottom surface the 5th sortie rolls
Lower plane processed (5.21) flange (5.22) lower with the rolling of corresponding hat steel wing the 5th sortie
Between be hat steel waist roll the 5th sortie lower inclined plane (5.23), described 5th topping roll mould
The bottom of tool (5.1) is provided with and above-mentioned hat steel bottom surface the 5th sortie rolling lower plane (5.21)
Trapezoidal with the 5th sortie rolling that hat steel waist rolling the 5th sortie lower inclined plane (5.23) mates
Portion (5.11), described hat steel waist rolling the 5th sortie lower inclined plane (5.23) and horizontal plane
Angle be 60～65 degree, the lower flange (5.22) of described hat steel wing the 5th sortie rolling with
The angle of hat steel waist rolling the 5th sortie lower inclined plane (5.23) is 85～110 degree；
The middle top surface of described 6th bottom roll mould (6.2) is provided with hat steel bottom surface the 6th frame
Secondary rolling arc convex (6.21), the edge of the 6th bottom roll mould (6.2) both sides is equipped with
The lower flange (6.22) of hat steel wing the 6th sortie rolling, described hat steel bottom surface the 6th sortie
Rolling arc convex (6.21) flange lower with the rolling of corresponding hat steel wing the 6th sortie
(6.22) it is hat steel waist rolling the 6th sortie lower inclined plane (6.23) between, the described 6th
Topping roll mould (6.1) is for stretching into two hat steel waist rolling the 6th sortie lower inclined planes (6.23)
Between rectangle roller mold, the bottom of this rectangle roller mold is provided with and hat steel bottom surface
Hat steel bottom surface the 6th sortie rolling arc that six sorties rolling arc convex (6.21) mate is recessed
Groove (6.11), described hat steel waist rolling the 6th sortie lower inclined plane (6.23) and horizontal plane
Angle be 86～88 degree, the lower flange (6.22) of above-mentioned hat steel wing the 6th sortie rolling with
Angle between hat steel waist rolling the 6th sortie lower inclined plane (6.23) is 90～100 degree.
Hat steel formation system the most according to claim 1, it is characterised in that: described
5th bottom roll mould (5.2) and the 6th bottom roll mould (6.2) are bearing roller mould.
Hat steel formation system the most according to claim 1, it is characterised in that: described
In molding milling train (1), the first topping roll mould (1.1) is driven roll for the first time, rolls for first time
Roller mould (1.2) is drive roll；Second topping roll mould in described second time molding milling train (2)
Tool (2.1) is driven roll, and the second bottom roll mould (2.2) is drive roll, described third time
In molding milling train (3), the 3rd topping roll mould (3.1) is drive roll, the 3rd bottom roll mould
(3.2) it is driven roll, the 4th topping roll mould (4.1) in described 4th molding milling train (4)
For drive roll, the 4th bottom roll mould (4.2) is driven roll, described 5th molding milling train
(5) in, the 5th topping roll mould (5.1) is drive roll, the 5th bottom roll mould (5.2)
For driven roll, in described 6th molding milling train (6), the 6th topping roll mould (6.1) is main
Action roller, the 6th bottom roll mould (6.2) is driven roll.
Hat steel formation system the most according to claim 3, it is characterised in that: described
Rotational angular velocity between first topping roll mould (1.1) and the first bottom roll mould (1.2)
Ratio is 1:1；Described second topping roll mould (2.1) and the second bottom roll mould (2.2) it
Between rotational angular velocity than for 1:1；Described 3rd topping roll mould (3.1) rolls with the 3rd time
Rotational angular velocity between roller mould (3.2) is than for 1.414:1；Described 4th topping roll mould
Rotational angular velocity between tool (4.1) and the 4th bottom roll mould (4.2) ratio is for 1.414:1；
Angle of rotation between described 5th topping roll mould (5.1) and the 5th bottom roll mould (5.2)
Speed is than for 1:1；Described 6th topping roll mould (6.1) and the 6th bottom roll mould (6.2)
Between rotational angular velocity than for 1.8:1.
Hat steel formation system the most according to claim 1, it is characterised in that: described
In 4th molding milling train (4), described hat steel wing the 4th sortie rolling upper overturning (4.11)
And there is between hat steel (7) wing the molding visual angle (8) of 3 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410529347.5A CN104275348B (en) | 2014-10-09 | 2014-10-09 | A kind of hat steel formation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410529347.5A CN104275348B (en) | 2014-10-09 | 2014-10-09 | A kind of hat steel formation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104275348A CN104275348A (en) | 2015-01-14 |
| CN104275348B true CN104275348B (en) | 2016-09-21 |
Family
ID=52250967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410529347.5A Active CN104275348B (en) | 2014-10-09 | 2014-10-09 | A kind of hat steel formation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104275348B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944505B (en) * | 2017-04-14 | 2018-07-13 | 江苏帝尔保机械有限公司 | A kind of rolling die group and its production method for producing shape tube |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61150701A (en) * | 1984-12-24 | 1986-07-09 | Nippon Steel Corp | Manufacture of shape steel having vertical angle |
| JPH04228202A (en) * | 1990-12-27 | 1992-08-18 | Aichi Steel Works Ltd | Manufacture of channel material |
| RU2169050C2 (en) * | 1999-04-27 | 2001-06-20 | ОАО "Нижнетагильский металлургический комбинат" | Channel bar production method |
| CN1515365A (en) * | 2003-08-28 | 2004-07-28 | 武钢集团汉口轧钢厂 | Cold-bent central beam for manufacturing railway carriage |
| CN2920461Y (en) * | 2006-06-09 | 2007-07-11 | 石家庄市华利焊管轧辊制造厂 | Cap steel roller |
| CN201143515Y (en) * | 2007-11-29 | 2008-11-05 | 武汉钢铁(集团)公司 | Novel lightweight steel shape contoured roll |
| CN201380225Y (en) * | 2009-03-27 | 2010-01-13 | 厦门正黎明冶金机械有限公司 | Roller mechanism of continuous roll type cold roll forming machine |
| CN101954396A (en) * | 2010-05-31 | 2011-01-26 | 南京万汇钢板桩有限公司 | Roll type continuous cold-bending forming fabricating method for U-shaped steel sheet pile |
-
2014
- 2014-10-09 CN CN201410529347.5A patent/CN104275348B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61150701A (en) * | 1984-12-24 | 1986-07-09 | Nippon Steel Corp | Manufacture of shape steel having vertical angle |
| JPH04228202A (en) * | 1990-12-27 | 1992-08-18 | Aichi Steel Works Ltd | Manufacture of channel material |
| RU2169050C2 (en) * | 1999-04-27 | 2001-06-20 | ОАО "Нижнетагильский металлургический комбинат" | Channel bar production method |
| CN1515365A (en) * | 2003-08-28 | 2004-07-28 | 武钢集团汉口轧钢厂 | Cold-bent central beam for manufacturing railway carriage |
| CN2920461Y (en) * | 2006-06-09 | 2007-07-11 | 石家庄市华利焊管轧辊制造厂 | Cap steel roller |
| CN201143515Y (en) * | 2007-11-29 | 2008-11-05 | 武汉钢铁(集团)公司 | Novel lightweight steel shape contoured roll |
| CN201380225Y (en) * | 2009-03-27 | 2010-01-13 | 厦门正黎明冶金机械有限公司 | Roller mechanism of continuous roll type cold roll forming machine |
| CN101954396A (en) * | 2010-05-31 | 2011-01-26 | 南京万汇钢板桩有限公司 | Roll type continuous cold-bending forming fabricating method for U-shaped steel sheet pile |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104275348A (en) | 2015-01-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205270589U (en) | Bilateral edge rolling mould of horizontal sheet metal | |
| CN103817257B (en) | The moulding process of dovetail groove window frame profile | |
| CN105983576B (en) | Steel rail all-purpose finish rolling finished hole pattern and rolling process | |
| CN104275348B (en) | A kind of hat steel formation system | |
| CN104307922A (en) | Large depth-width ratio and high-strength rectangular cold roll forming method | |
| CN110056590B (en) | Preparation process of special-shaped steel wire for rolling light-load die spring | |
| CN106984647A (en) | A kind of angle steel cutting and rolling method and roller assembly used | |
| CN205989384U (en) | Carpet high-pressure water-cutting machine | |
| CN104941998A (en) | Vertical steel rail rolling method | |
| CN102240706A (en) | Cold-bending forming process of F-shaped cover plate | |
| CN104985037B (en) | Clod wash corrugated plating manufacturing process | |
| CN109707987B (en) | Section joist deformed steel and production method and production device thereof | |
| CN109772951B (en) | Metal welded pipe forming device with common roller and production method thereof | |
| CN206951990U (en) | A kind of power transmission bending and forming mechanism | |
| CN207887653U (en) | It is continuously extruded into the production line that curve section flattens the section that is in line again | |
| CN202461135U (en) | Novel steel sheet pile rolling mill guide | |
| CN104438490B (en) | Hat shape steel forming method | |
| CN202343561U (en) | Leftward-rotating pass roller of small-size mill, for rolling track shoe profile steel for bulldozer | |
| CN104511478A (en) | Method for preventing aluminum killed steel cold rolling scratching defects | |
| CN206936011U (en) | A kind of roller assembly for angle steel splitting rolling | |
| CN202752438U (en) | Scratch-free bending die | |
| CN207941812U (en) | Pressure rolling draft gear | |
| CN203408984U (en) | Vertical-roll type cold-formed sectional steel roller set | |
| CN1008696B (en) | Method for rolling steel section with periodical floral border | |
| CN204866839U (en) | Cold rolling roller in nickel strap |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180420 Address after: 430400 Binjiang Road 1, Yangluo Economic Development Zone, Wuhan, Hubei Patentee after: Wuhan Iron & Steel Group Co., Ltd. Address before: 430080 Wuchang, Hubei Friendship Road, No. A, block, floor 999, 15 Patentee before: Wuhan Iron & Steel (Group) Corp. |
|
| TR01 | Transfer of patent right |