CN104264543B - The construction method of sharp radius curve non-fragment orbit - Google Patents

The construction method of sharp radius curve non-fragment orbit Download PDF

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Publication number
CN104264543B
CN104264543B CN201410461657.8A CN201410461657A CN104264543B CN 104264543 B CN104264543 B CN 104264543B CN 201410461657 A CN201410461657 A CN 201410461657A CN 104264543 B CN104264543 B CN 104264543B
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China
Prior art keywords
rail
adjuster
track
multifunction railway
adjustment
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Application number
CN201410461657.8A
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Chinese (zh)
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CN104264543A (en
Inventor
王浩
张立青
孙世豪
章远方
耿冬梅
纪博林
周衍领
姚坤峰
严振林
万鹏
王德乾
赵博
刘巍
贺春龙
余振华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Railway No5 Institute Engineering Machinery Co Ltd
China Railway Fifth Survey and Design Institute Group Co Ltd
Original Assignee
Beijing Railway No5 Institute Engineering Machinery Co Ltd
China Railway Fifth Survey and Design Institute Group Co Ltd
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Priority to CN201410461657.8A priority Critical patent/CN104264543B/en
Publication of CN104264543A publication Critical patent/CN104264543A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/005Making of concrete parts of the track in situ
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/16Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B35/00Applications of measuring apparatus or devices for track-building purposes
    • E01B35/02Applications of measuring apparatus or devices for track-building purposes for spacing, for cross levelling; for laying-out curves
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/10Making longitudinal or transverse sleepers or slabs in situ or embedding them

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The invention discloses the construction method of a kind of sharp radius curve non-fragment orbit, including preparation of construction, scope of operation cleaning, surveying setting-out, reinforcing bar binding, multifunction railway adjuster sets up, benchmark rail gantry sets adjustment, servo-actuated rail gantry sets adjustment, sleeper fastening suspension, template erection, section of track accurate adjustment locking, concreting, concrete curing, multifunction railway adjuster and form removable.Construction for urban track traffic sharp radius curve non-fragment orbit, it is possible to realize the minor radius rail-free construction in field of urban rail, minimum construction curve radius can reach 100m.

Description

The construction method of sharp radius curve non-fragment orbit
Technical field
The present invention relates to a kind of Construction of Urban Rail Traffic technology, particularly relate to the construction of a kind of sharp radius curve non-fragment orbit Method.
Background technology
At present, urban track traffic many employings plain type rail brace frame carries out Construction of Ballastless Track, support frame structure letter Single, rigidity is poor, is easily deformed, and affects subsequent construction.After particularly curved section construction needs first to be assembled into the curve section of track Carrying out on-the-spot laying, construction complexity, precision is difficult to ensure.
Summary of the invention
It is an object of the invention to provide a kind of easy construction, the construction method of the sharp radius curve non-fragment orbit that precision is high.
It is an object of the invention to be achieved through the following technical solutions:
The construction method of the sharp radius curve non-fragment orbit of the present invention, including step:
Preparation of construction;
The scope of operation is cleared up;
Surveying setting-out;
Reinforcing bar binding;
Multifunction railway adjuster sets up;
Benchmark rail gantry sets adjustment;
Servo-actuated rail gantry sets adjustment;
Sleeper fastening hangs;
Template erection;
Section of track accurate adjustment locks;
Concreting;
Concrete curing;
Multifunction railway adjuster and form removable.
As seen from the above technical solution provided by the invention, the embodiment of the present invention provides.Owing to the curve section of track uses Assembling, the smoother property of curve track is good, adjusts simple and reliable, is suitable for more than non-fragment orbit smallest curve radius 100m. Solve curve section of track entirety line style and adjust the problems such as difficulty, trajectory accuracy is poor, the sweep scope of application is little.For city The construction of city's track traffic sharp radius curve non-fragment orbit, coordinates with multifunction railway adjuster, it is possible to realize city rail Minor radius rail-free construction in field of traffic, minimum construction curve radius can reach 100m.
Accompanying drawing explanation
The process flow diagram of the construction method of the sharp radius curve non-fragment orbit that Fig. 1 provides for the embodiment of the present invention;
Fig. 2 a is that multifunction railway adjuster sets up sectional schematic diagram;
Fig. 2 b is that multifunction railway adjuster sets up floor map;
Fig. 3 a is that benchmark rail gantry sets adjustment sectional schematic diagram;
Fig. 3 b is that benchmark rail gantry sets adjustment floor map;
Fig. 4 a is that servo-actuated rail gantry sets adjustment sectional schematic diagram;
Fig. 4 b is that servo-actuated rail gantry sets adjustment floor map;
In figure:
1, multifunction railway adjuster, 1.1, middle bracket, 1.2, rail pallet, 1.3, draw-in groove nut, 1.4, side torr Frame, 1.5, supporting leg, 1.6, elevation stud, 1.7, rail to support, 2, benchmark rail, 3, servo-actuated rail.
Detailed description of the invention
The embodiment of the present invention will be described in further detail below.
The construction method of the sharp radius curve non-fragment orbit of the present invention, its preferably detailed description of the invention is:
Including step:
Preparation of construction;
The scope of operation is cleared up;
Surveying setting-out;
Reinforcing bar binding;
Multifunction railway adjuster sets up;
Benchmark rail gantry sets adjustment;
Servo-actuated rail gantry sets adjustment;
Sleeper fastening hangs;
Template erection;
Section of track accurate adjustment locks;
Concreting;
Concrete curing;
Multifunction railway adjuster and form removable.
Described multifunction railway adjuster sets up and includes:
Multifunction railway adjuster is removed from the section of track and is transported to assemble place by transport vehicle after district is broken, be assembled into entirety After, put relevant position by orbital curve line style reference data rail reference line, auxiliary support can keep multifunction railway to adjust Whole device longitudinal stability, is put by prescribed distance between multifunction railway adjuster.
Described benchmark rail gantry sets adjustment and includes:
Benchmark rail is lifted on the rail pallet above the benchmark rail reference line of multifunction railway adjuster, utilize draw-in groove spiral shell Female quickly assemble with the multifunction railway adjuster being well placed, use the aids such as vertical and adjustment bolt with On the basis of benchmark rail reference line, adjust benchmark rail position, it is ensured that rail Curve, lock rail both sides after adjusting and adjust Whole bolt.
Described servo-actuated rail gantry sets adjustment and includes:
Servo-actuated rail is lifted on the opposite side rail pallet of multifunction railway adjuster, utilize draw-in groove nut and multi-functional rail Road adjuster quickly assembles, and uses the aids such as gauging rule and adjustment bolt on the basis of benchmark rail, adjusts servo-actuated Rail position, the section of track system that composition gauge is qualified.
Described sleeper fastening hangs and includes:
Rail draws sleeper installation site by design sleeper pitch, sleeper and fastener system are installed on request.
Described section of track accurate adjustment locking includes:
Total powerstation sets after station completes by regulation, is positioned on track by track detection car, installs prism.Use total station survey Track condition measuring instrument prism;
Track detection car measures gauge, superelevation, horizontal level automatically, instructs orbit adjusting;
Track accurate adjustment uses elevation principle after first center line, uses Special opening spanner regulation left and right rail to lock, adjusts rail Road center line, 2 people operation simultaneously is respectively joined in left and right;
With box spanner, rotate vertical stud, adjust track level, superelevation;
Slowly to carry out when adjusting stud, rotate the elevation change 1mm of 120 °.
The construction method of the sharp radius curve non-fragment orbit of the present invention, the curve section of track uses Assembling, and curve track is smoother Property good, adjust simple and reliable, be suitable for more than non-fragment orbit smallest curve radius 100m.Solve curve section of track entirety line style Adjust the problems such as difficulty, trajectory accuracy is poor, the sweep scope of application is little.For urban track traffic sharp radius curve without The construction of tiny fragments of stone, coal, etc. track, coordinates with multifunction railway adjuster, it is possible to realize the minor radius trackless in field of urban rail Constructing in road, minimum construction curve radius can reach 100m.
Detailed description of the invention
Shown in Fig. 1 to Fig. 4 b, including step:
Preparation of construction:
The examination of science of bridge building, measurement control points layout and repetition measurement, concrete mix proportion experiment, solid concrete roabed construction conditions Inspection and evaluation etc..
The scope of operation is cleared up:
For guaranteeing that solid concrete roabed concrete and bridge floor have good connection, by the contact surface dabbing of bridge floor, ponding is discharged, is made With high-pressure blast descum, dust and foreign material, it is ensured that New-old concrete has stronger adherence force, it is ensured that Monolithic Track Bed Construction Quality.Embedded ribs is checked one by one, by design requirement righting, and the reinforcing bar of corrosion is eliminated rust.
Surveying setting-out:
Control every 10m measuring errant center line control point on beam face, 3 in Curve Segment track centre by measuring control point Point 5m arranges 1, and curve terminal, point of spiral to curve, point of curve to spiral, knick point respectively set one, with orbit centre control point as base Quasi-releasing benchmark rail reference line, template contral sideline (line of ink marker mark), use the line of ink marker to orient vertically and horizontally by design requirement The position of reinforcing bar.
Reinforcing bar binding:
Use in reinforcement yard's unified allocation of materials to lower units, processing, the operating type of on-the-spot colligation welding fabrication.Vertical and horizontal steel Muscle is fixed by design requirement spacing colligation, and meets the requirement of concrete Minimal Protective thickness.
Multifunction railway adjuster sets up:
Multifunction railway adjuster is removed from the section of track and is transported to assemble place by transport vehicle after district is broken, be assembled into entirety After, put relevant position by orbital curve line style reference data rail reference line, auxiliary support can keep multifunction railway to adjust Whole device longitudinal stability, is put by prescribed distance between multifunction railway adjuster.
Benchmark rail gantry sets adjustment:
Benchmark rail is lifted on the rail pallet above the benchmark rail reference line of multifunction railway adjuster, utilize draw-in groove spiral shell Female quickly assemble with the multifunction railway adjuster being well placed, use the aids such as vertical and adjustment bolt with On the basis of benchmark rail reference line, adjust benchmark rail position, it is ensured that rail Curve, lock rail both sides after adjusting and adjust Whole bolt.
Servo-actuated rail gantry sets adjustment:
Servo-actuated rail is lifted on the opposite side rail pallet of multifunction railway adjuster, utilize draw-in groove nut and multi-functional rail Road adjuster quickly assembles, and uses the aids such as gauging rule and adjustment bolt on the basis of benchmark rail, adjusts servo-actuated Rail position, the section of track system that composition gauge is qualified.
Sleeper (fastener) is installed:
Rail draws sleeper installation site by design sleeper pitch, sleeper and fastener system are installed on request.
Template erection:
Check that template flatness and template clean situation, brushing releasing agent.After determining template and the decorating position of use, First laying by template sideline order and couple longitudinal mode plate and support, then press cross template sideline and set up cross template, cross template is adjusted After whole good position and height, longitudinal mode plate supports to place, and compresses cross template, and couples with cross template.Cross template both sides panel Bottom leads to concrete support block and supports on gate reinforcing bar, sets up barricade inner side template and support on cross template.
Section of track accurate adjustment locks:
Total powerstation sets after station completes by regulation, is positioned on track by track detection car, installs prism.Use total station survey Track condition measuring instrument prism.Track detection car measures gauge, superelevation, horizontal level automatically, instructs orbit adjusting.Track Accurate adjustment uses elevation principle after first center line, uses Special opening spanner regulation left and right rail to lock, adjusts track centre, 2 people operation simultaneously is respectively joined in left and right.With box spanner, rotate vertical stud, adjust track level, superelevation.When adjusting stud Slowly to carry out, to rotate 120 ° and change 1mm for elevation.
Concreting:
Before pouring railway roadbed concrete, should again detect Rail inspection, after confirming to meet acceptance criteria, coagulation can be poured Soil.Concrete uses commerical ready-mixed concrete, after concrete delivery truck transport to casting position, is directly pumped into by automotive pump Mould.For guaranteeing construct continuity and concrete construction quality, the solid concrete roabed concreting of each construction section must be once Property completes.Using poker vibrator to vibrate and strengthen bottom fastener and the making firm by ramming of surrounding concrete, need to wipe one's face in railway roadbed surface Leveling, sprays curing compound in time.
Concrete curing:
After concreting 12~18h, the maintenance that carries out sprinkling water processes, and curing time is typically no less than 7d.Railway roadbed table Face should be smooth.
Rail adjuster and form removable:
Railway roadbed concrete strength removes multifunction railway adjuster and template system after reaching 5MPa, notes protecting road during dismounting Bed concrete surface, multifunction railway adjuster and template after dismounting are had bad luck to the dress watch of corresponding location stand-by, then Enter new construction circulation.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope of present disclosure, the change that can readily occur in or replace Change, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be with claims Protection domain is as the criterion.

Claims (3)

1. the construction method of a sharp radius curve non-fragment orbit, it is characterised in that include step:
Preparation of construction;
The scope of operation is cleared up;
Surveying setting-out;
Reinforcing bar binding;
Multifunction railway adjuster sets up;
Benchmark rail gantry sets adjustment;
Servo-actuated rail gantry sets adjustment;
Sleeper fastening hangs;
Template erection;
Section of track accurate adjustment locks;
Concreting;
Concrete curing;
Multifunction railway adjuster and form removable;
Described multifunction railway adjuster sets up and includes:
Multifunction railway adjuster is removed from the section of track and is transported to assemble place by transport vehicle after district is broken, be assembled into entirety After, put relevant position by orbital curve line style reference data rail reference line, auxiliary support can keep multifunction railway to adjust Whole device longitudinal stability, is put by prescribed distance between multifunction railway adjuster;
Described benchmark rail gantry sets adjustment and includes:
Benchmark rail is lifted on the rail pallet above the benchmark rail reference line of multifunction railway adjuster, utilize draw-in groove spiral shell Mother quickly assembles with the multifunction railway adjuster being well placed, and uses vertical aid and adjusts bolt with base On the basis of standard gauge reference line, adjust benchmark rail position, it is ensured that rail Curve, lock rail both sides after adjusting and adjust Bolt;
Described servo-actuated rail gantry sets adjustment and includes:
Servo-actuated rail is lifted on the opposite side rail pallet of multifunction railway adjuster, utilize draw-in groove nut and multi-functional rail Road adjuster quickly assembles, and uses gauging rule aid and adjustment bolt on the basis of benchmark rail, adjusts servo-actuated rail Position, the section of track system that composition gauge is qualified.
The construction method of sharp radius curve non-fragment orbit the most according to claim 1, it is characterised in that described sleeper Fastener hangs and includes:
Rail draws sleeper installation site by design sleeper pitch, sleeper and fastener system are installed on request.
The construction method of sharp radius curve non-fragment orbit the most according to claim 2, it is characterised in that the described section of track Accurate adjustment locking includes:
Total powerstation sets after station completes by regulation, is positioned on track by track detection car, installs prism, uses total station survey Track condition measuring instrument prism;
Track detection car measures gauge, superelevation, horizontal level automatically, instructs orbit adjusting;
Track accurate adjustment uses elevation principle after first center line, uses Special opening spanner regulation left and right rail to lock, adjusts rail Road center line, 2 people operation simultaneously is respectively joined in left and right;
With box spanner, rotate vertical stud, adjust track level, superelevation;
Slowly to carry out when adjusting stud, rotate the elevation change 1mm of 120 °.
CN201410461657.8A 2014-09-11 2014-09-11 The construction method of sharp radius curve non-fragment orbit Active CN104264543B (en)

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CN104947554B (en) * 2015-07-02 2017-01-18 中铁上海工程局集团有限公司 Urban railway curved section track panel preparing method
CN106368089B (en) * 2015-07-22 2017-12-08 中铁二局工程有限公司 Tramcar track with small-radius curve is laid and the construction method of line type control
CN105421170A (en) * 2015-12-09 2016-03-23 中铁建大桥工程局集团第五工程有限公司 Ballastless track construction method based on high-integration track panel frame
CN105839475B (en) * 2016-03-28 2018-05-18 中铁二十二局集团第一工程有限公司 A kind of Monolithic Track Bed Construction method
CN106703070A (en) * 2016-11-17 2017-05-24 中国电建集团贵州工程公司 Construction method of roof photovoltaic strip foundation
CN106758586B (en) * 2016-12-16 2018-08-31 沈阳铁道勘察设计院有限公司 The method that railway is reinforced on sharp radius curve and easement curve
RU2668767C2 (en) * 2018-04-02 2018-10-02 Александр Тихонович Зиньковский Rail track in curves and method of its operation
CN110526121B (en) * 2019-08-15 2020-09-29 中铁七局集团有限公司 System and method for monitoring operation of gantry crane during arrangement of beam field on curved roadbed of highway
CN111576105B (en) * 2020-06-09 2021-10-26 中铁十七局集团第五工程有限公司 Preset correction positioning method for cast-in-situ ballastless track bed sleeper in curve section
CN114737421B (en) * 2022-05-24 2023-04-25 中铁八局集团第一工程有限公司 Construction method of ballastless track of high-sensitivity large-deformation complex-structure bridge

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