CN104260094A - Robot fault processing system and robot fault processing method - Google Patents
Robot fault processing system and robot fault processing method Download PDFInfo
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- CN104260094A CN104260094A CN201410469394.5A CN201410469394A CN104260094A CN 104260094 A CN104260094 A CN 104260094A CN 201410469394 A CN201410469394 A CN 201410469394A CN 104260094 A CN104260094 A CN 104260094A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a robot fault processing system and a robot fault processing method. The robot fault processing system comprises an IPC (industrial personal computer, a product quality detector and a robot. A robot control information transmission channel and a robot state information transmission channel which are independent from each other are established between the IPC and the controller of the robot; the IPC is used for generating robot operating instructions on the basis of product quality detecting results fed back from the product quality detector and for transmitting the robot operating instructions to the robot through the robot control information transmission channel; the IPC is also used for interrupting the robot control information transmission channel when receiving robot fault prompt information fed back from the robot state information transmission channel and for popping out a robot fault processing scheme corresponding to the fault type which the robot fault prompt information belongs to. The robot fault processing system and the robot fault processing method improve the processing efficiency of robot faults and effectively protect the parts of the robot.
Description
Technical field
Robot automation's control technology field of the present invention, more particularly, relates to a kind of robot fault treatment system and robot fault processing method.
Background technology
Along with the fast development of industry, robot is widely applied in product sorting technical field.For realizing the Long-distance Control of robot, in the industry conventional practice be between industrial computer and robot, set up one can the information transfer channel of simultaneously communicating control information and status information, industrial computer generates robot operational order according to user's instruction or product test result, and by this information transfer channel, robot manipulation's instruction is sent to robot, move product sorting operation with control according to both fixed tracks.Problem is, when robot operation is broken down, above-mentioned information transfer channel is still in upstate, the consequence caused thus is: after robot breaks down, robot still can receive new robot manipulation's instruction of industrial computer by this information transfer channel, and perform this new robot manipulation's instruction, easily cause the damage of robot components, cause user to sustain a great loss.
Summary of the invention
The technical problem to be solved in the present invention is, for the above-mentioned defect of prior art, provides a kind of robot fault treatment system and robot fault processing method.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of robot fault treatment system, comprise industrial computer, product quality detector, jockey and robot, described industrial computer, described product quality detector accesses same LAN by described jockey, described industrial computer comprises the first channel and builds module, robot instruction's generation module, processing module, display screen and first communication module, described first channel builds module for setting up the robot controlling information transfer channel between described industrial computer and described robot, the product quality testing result that described robot instruction's generation module is used for passing back based on described product quality detector generates robot operational order, described first communication module is used for, by robot controlling information transfer channel, this robot manipulation's instruction is sent to robot, described industrial computer also comprises second channel and builds module and processing module,
Described second channel builds module for setting up the robotary information transfer channel of machine-independent people's control information transmission channel between described industrial computer and described robot controller;
Robot fault information also for receiving the robot fault information that robot passes back from robotary information transfer channel, and is input to described processing module by described first communication module;
When described processing module is used for receiving robot fault information, interrupt robot controlling information transfer channel, and determine the robot fault counte-rplan corresponding to fault type belonging to this fault cues information, and determined robot fault counte-rplan are shown to supervisory control of robot interface.
State in robot fault treatment system on the invention, described industrial computer also comprises the first memory module, for the robot fault reply guide of store electrons; This robot fault reply guide comprises the robot fault counte-rplan of multiple robot fault type and corresponding text or visual form.
State in robot fault treatment system on the invention, described robot comprises second communication module, for receiving robot manipulation's instruction that industrial computer inputs through robot controlling information transfer channel;
Robot controller, for receiving and performing this robot manipulation's instruction thus control carries out product sorting operation according to both fixed tracks;
Robot failure diagnosis module, for judging whether robot breaks down in running, and when determining that robot breaks down, produces robot fault information;
Second memory module, for storing this robot fault information.
State in robot fault treatment system on the invention, described supervisory control of robot interface comprises robotary and shows sub-interface and robot operational factor adjusts sub-interface;
Described industrial computer also comprises logging modle and debugging module;
Described logging modle is used for the robot operational factor modified values that recording user inputs under robot operational factor adjusts sub-interface, and for generating robot switching on and shutting down log according to robot switching on and shutting down operation;
The whether satisfied parameters input condition set of robot operational factor modified values that described debugging module records for judging described parameter input module, and when this robot operational factor modified values does not meet the parameters input condition of setting, generate the information of debugging errors and adjust sub-interface in robot operational factor and eject this information;
Described debugging module also for when this robot operational factor modified values meets the parameters input condition of setting, is applied this input efficient robotic operational factor modified values, and is driven robot by this robot operational factor modified values;
Described processing module is also for reading the robot switching on and shutting down log in described first memory module, and when judging that the last switching on and shutting down operation of robot is abnormal according to robot switching on and shutting down log, instruction robot controller performs robot initialization operation to reset robot operational factor.
The present invention also constructs a kind of robot fault processing method, and described robot fault processing method comprises the following steps:
S1, between industrial computer and robot controller, set up robot controlling information transfer channel independent of each other and robotary information transfer channel;
S2, judge whether robot breaks down in running, and robot run break down time, generate robot fault cues information, pass this robot fault information back industrial computer by robotary information transfer channel;
S3, when receiving this robot fault information, interrupt robot controlling information transfer channel, and determine the robot fault counte-rplan corresponding to fault type belonging to this robot fault information, and eject this robot fault counte-rplan at supervisory control of robot interface.
State in robot fault treatment system on the invention, also comprised the steps: before described step S1
S0, the robot fault of electronization reply guide is imported the first memory module of industrial computer; This robot fault reply guide comprises the robot fault counte-rplan of multiple robot fault type and corresponding text or visual form.
State in robot fault treatment system on the invention, also comprise the robot debugging step between described step S1 and described step S2, this robot debugging step is as follows:
S12, open supervisory control of robot interface, recording user in the robot operational factor modified values of the robot parameter testing at supervisory control of robot interface sub-interface input, and judges whether this robot operational factor modified values meets the parameters input condition of setting;
As judged, this robot operational factor modified values meets the parameters input condition of setting, then apply this robot operational factor modified values and by this robot operational factor modified values driven machine people; Otherwise, generate the information of debugging errors, and eject this information at the sub-interface of robot parameter testing.
State in robot fault treatment system on the invention, described step S12 also comprises: by first communication module to robot controller distribution of machine people start-up command, and judges that whether the last power-off operation of robot is normal; As normal in judged the last power-off operation of robot, then perform next step S2; Otherwise instruction robot controller performs initialization operation to reset robot optimum configurations, and when robot initialization operation is finished, continue to perform next step S2.
State in robot fault treatment system on the invention, described step S3 also comprises: when receiving robot fault information, read the robot fault reply guide being pre-stored in the electronization of the first memory module, search the robot fault counte-rplan of the text corresponding with robot fault type belonging to this robot fault information or visual form in this robot fault reply guide, and the robot fault counte-rplan of the text or visual form are shown to robotary show sub-interface.
State in robot fault treatment system on the invention, also comprise the steps: after described step S3
S4, when receiving the robot fault passed back from robotary information transfer channel and eliminating information, recover the robot controlling information transfer channel interrupted, and then perform step S2.
Implement robot fault treatment system of the present invention and robot fault processing method, there is following beneficial effect:
1, when robot runs and breaks down, the robot controlling information transfer channel between industrial computer and robot is cut off automatically, and failed machines people automatically disengages the control of industrial computer, and the parts of robot are effectively protected;
2, when robot runs and breaks down, industrial computer can eject corresponding robot fault counte-rplan for robot attendant reference, so that robot attendant processes, solves the various operation troubles of robot timely and effectively according to the fault type of robot on supervisory control of robot interface.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of the robot fault treatment system that present pre-ferred embodiments provides;
Fig. 2 is the structured flowchart of the industrial computer of the robot fault treatment system shown in Fig. 1;
Fig. 3 is the structured flowchart of the robot of the robot fault treatment system shown in Fig. 1;
Fig. 4 is the flow chart of the robot fault processing method that present pre-ferred embodiments provides;
Fig. 5 is the flow chart of the robot operational factor debugging comprised in the robot fault processing method shown in Fig. 4.
Detailed description of the invention
In order to solve the information transfer channel only setting up wall scroll in prior art between industrial computer 100 and robot 400, when robot 400 breaks down, failed machines people 400 still receives by this information transfer channel new robot manipulation's instruction of being sent by industrial computer 100 and performs new robot manipulation's instruction, easily cause the defect that robot components is damaged, main innovate point of the present invention is:
1) between industrial computer 100 and robot 400, robot controlling information transfer channel independent of each other and robotary information transfer channel is set up, when industrial computer 100 receives the robot fault information passed back from robotary information transfer channel, automatic cutting off table device people control information transmission channel, failed machines people 400 is made to depart from the control of industrial computer 100, available protecting robot components;
2) industrial computer 100 is built-in with the robot fault reply guide of electronization, when industrial computer 100 receives robot fault information, on supervisory control of robot interface, the corresponding robot fault counte-rplan of automatic spring are for robot attendant reference, so that robot 400 attendant processes timely and effectively, solves robot 400 operation troubles, substantially increase the treatment effeciency of robot 400 fault.
Between industrial computer 100 and robot 400, robot controlling information transfer channel independent of each other and robotary information transfer channel is set up owing to present invention employs, and the robot fault of built-in electronic tackles the design of guide in industrial computer 100 first memory module 106, so solve the information transfer channel only setting up wall scroll in prior art between industrial computer 100 and robot 400, when robot 400 breaks down, failed machines people 400 still receives by this information transfer channel new robot manipulation's instruction of being sent by industrial computer 100 and performs new robot manipulation's instruction, easily cause the technical problem that robot components is damaged, achieve following object:
1, when robot 400 runs and breaks down, the robot controlling information transfer channel between industrial computer 100 and robot 400 is cut off automatically, and failed machines people 400 automatically disengages the control of industrial computer 100, and robot components is effectively protected;
2, when robot 400 runs and breaks down, industrial computer 100 can eject corresponding robot fault counte-rplan for robot attendant reference according to the fault type of robot 400 on supervisory control of robot interface, so that robot 400 attendant processes, solves the various operation troubles of robot 400 timely and effectively, substantially increase robot 400 troubleshooting efficiency.
In order to make object of the present invention clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
For first better embodiment of the present invention, the framework of robot fault treatment system of the present invention will be described below:
As shown in Figure 1, robot fault treatment system of the present invention comprises industrial computer 100, product quality detector 200, the robot 400 being built-in with robot controller, jockey 300.This industrial computer 100 and this product quality detector 200 access same LAN by this jockey 300.In the present invention, robot controlling information transfer channel independent of each other and robotary information transfer channel is set up between this industrial computer 100 and this robot 400.
This industrial computer 100 generates robot control instruction for the product quality testing result passed back according to this product quality detector 200, and by robot controlling information transfer channel, robot controlling instruction is sent to robot controller to implement Long-distance Control to robot 400.
This industrial computer 100 is also for when receiving the robot fault information passed back from robotary information transfer channel, interrupt robot controlling information transfer channel, and on supervisory control of robot interface, eject the robot fault counte-rplan of the text corresponding to fault type belonging to this robot fault information or visual form, process, solve the various faults of robot 400 appearance in time to guide operating personnel.
In the preferred embodiment, this jockey 300 can be router or the switch of multiport.
As shown in Figure 2, industrial computer 100 of the present invention comprise processing module 101, connect that the first channel of this processing module builds module, second channel builds module 103, display 107, logging modle 108, debugging module 109, robot instruction's generation module 105, first memory module 106 and connect this first channel and build the first communication module 104 that module 102 and second channel build module 103.
Wherein, this first memory module 106 is for storing the robot fault reply guide of the electronization of the robot fault counte-rplan including multiple robot fault type and correspondence thereof.
This first channel builds module 102 for setting up robot controlling information transfer channel between industrial computer 100 and robot 400.
This second channel builds module 103 for setting up robotary information transfer channel between industrial computer 100 and robot 400.
This display 107108 is for display device people monitoring interface, and this main monitoring interface comprises robot power on button, robot 400 power-off button, robotary show sub-interface and the sub-interface of robot parameter testing.
This robot instruction's generation module 105 generates robot operational order for the product quality testing result passed back based on product quality detector 200.
This first communication module 104 for robot manipulation's instruction being sent to robot 400 by robot controlling information transfer channel, and receives the robot fault information passed back from robot controlling information transfer channel.
This logging modle 108 is for the operational factor modified values of recording user in robot parameter testing sub-interface input.
The whether satisfied parameters input condition set of operational factor modified values that this debugging module 109 inputs for judging user, and when this operational factor modified values does not meet the parameters input condition of setting, generate the information of debugging errors, and eject this information at the sub-interface of robot parameter testing.
This debugging module 109, also for when this operational factor modified values meets the parameters input condition of setting, is applied the effective operational factor modified values of input that this logging modle 108 records and is driven robot 400 by this operational factor modified values.
As shown in Figure 3, robot 400 comprise robot controller 402, be connected to the second communication module 401 of robot controller 402, robot failure diagnosis module 404 and the second memory module 403.
Wherein, this second communication module 401 is for receiving the robot manipulation's instruction from the input of robot controlling information transfer channel.
This robot controller 402 is for controlling robot motion according to this robot manipulation's instruction.
This robot failure diagnosis module 404 for judging whether robot breaks down in running, and when determining that operation troubles appears in robot, generates robot fault cues information.
This second memory module 403 is for storing machine people fault cues information.
This robot controller 402 also for reading the robot fault information in the second memory module 403, and controls second communication module 401 and passes robot fault information back industrial computer 100 by robotary information transfer channel.
For second better embodiment of the present invention, the flow process of robot fault processing method of the present invention will be described below:
As shown in Figure 4, in step S101, the robot fault of electronization reply guide is imported the first memory module 106 of industrial computer 100 by robot fault handles system management personnel of the present invention in advance.This robot fault reply guide comprises the robot fault counte-rplan of multiple robot fault type and correspondence thereof.
In step s 102, robot fault handles system management personnel of the present invention set up separate robot controlling information transfer channel and robotary information transfer channel between industrial computer 100 and robot 400, to carry out Long-distance Control by industrial computer 100 couples of robot manipulations.
In step s 103, robot fault handles system management personnel of the present invention open industrial computer 100, robot power on button is clicked at supervisory control of robot interface shown by industrial computer 100 display 107, sends start-up command by first communication module 104 to robot controller 402.After robot controller 402 receives start-up command, start the machine people 400.
In step S104, industrial computer 100 reads the robot switching on and shutting down log in the first memory module 106, judges that whether the last power-off operation of robot 400 is normal according to robot switching on and shutting down log.Last time shutdown as robot 400 belongs to abnormal shutdown, then perform step S105, otherwise, perform step S106.
In step S105, industrial computer 100 instruction robot controller 402 performs robot initialization operation, to reset the parameters of robot 400.
In step s 106, when robot failure diagnosis module 404 judges that operation troubles appears in robot 400, generate robot fault cues information, robot fault information is stored in the second memory module 403.Robot controller reads the robot fault information in the second memory module 403, controls second communication module 401 and passes robot fault information back industrial computer 100 by robotary information transfer channel.When industrial computer 100 receives robot fault information, interrupt robot controlling information transfer channel, avoid robot controller 402 to be continued the situation receiving and perform new robot controlling instruction and cause robot components to damage by robot controlling information transfer channel thus.
In step s 107, industrial computer 100 reads the robot fault reply guide in its first memory module 106, search the robot fault counte-rplan of the text corresponding with this robot fault information or visual form in robot fault reply guide, and show on sub-interface at the robotary of display 107 and eject this robot counte-rplan.
In step S108, industrial computer 100 does not receive robot fault that robot controller 402 passes back when eliminating information, returns previous step S107.Industrial computer 100, when receiving the robot fault elimination information that robot controller 402 is passed back, performs next step S109.
In step S109, industrial computer 100 recovers the robot controlling information transfer channel interrupted, and returns step S106.
For the 3rd better embodiment of the present invention, robot of the present invention operational factor debugging operations flow process will be described below:
Robot 400 of the present invention debugging operations is between the step S103 and step S104 of second embodiment of the invention, and its operating process is as follows:
As shown in Figure 5, in step S1031, one or more parameter modification values that industrial computer 100 is inputted at the sub-interface of robot parameter testing at supervisory control of robot interface by logging modle 108 recording user.
In step S1032, by debugging module 109, industrial computer 100 judges whether this parameter modification value meets the parameters input condition of setting.As this parameter modification value meets the parameters input condition of setting, then perform step S1033, otherwise, perform step S1034.
In step S1033, industrial computer 100 applies the effective parameter modification value of this input, and carries out Long-distance Control by the effective parameter modification value of this input to the operation of robot 400.
In step S1034, the debugging module 109 of industrial computer 100 generates the information of debugging errors, and this information is shown to the sub-interface of robot parameter testing.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a robot fault treatment system, comprise industrial computer, product quality detector, jockey and robot, described industrial computer, described product quality detector accesses same LAN by described jockey, described industrial computer comprises the first channel and builds module, robot instruction's generation module, processing module, display screen and first communication module, described first channel builds module for setting up the robot controlling information transfer channel between described industrial computer and described robot, the product quality testing result that described robot instruction's generation module is used for passing back based on described product quality detector generates robot operational order, described first communication module is used for, by robot controlling information transfer channel, this robot manipulation's instruction is sent to robot, it is characterized in that, described industrial computer also comprises second channel and builds module and processing module,
Described second channel builds module for setting up the robotary information transfer channel of machine-independent people's control information transmission channel between described industrial computer and described robot controller;
Robot fault information also for receiving the robot fault information passed back from robotary information transfer channel, and is input to described processing module by described first communication module;
When described processing module is used for receiving robot fault information, interrupt robot controlling information transfer channel, and determine the robot fault counte-rplan corresponding to fault type belonging to this fault cues information, and determined robot fault counte-rplan are shown to supervisory control of robot interface.
2. robot fault treatment system according to claim 1, is characterized in that, described industrial computer also comprises the first memory module, for the robot fault reply guide of store electrons; This robot fault reply guide comprises the robot fault counte-rplan of multiple robot fault type and corresponding text or visual form.
3. robot fault treatment system according to claim 1, is characterized in that, described robot comprises second communication module, for receiving the robot manipulation's instruction from the input of robot controlling information transfer channel;
Robot controller, for performing this robot manipulation's instruction thus control carries out product sorting operation according to both fixed tracks;
Robot failure diagnosis module, for judging whether robot breaks down in running, and when determining that robot breaks down, produces robot fault information;
Second memory module, for storing this robot fault information.
4. robot fault treatment system according to claim 3, is characterized in that, described supervisory control of robot interface comprises robotary and shows sub-interface and robot operational factor adjusts sub-interface;
Described industrial computer also comprises logging modle and debugging module;
Described logging modle is used for the robot operational factor modified values that recording user inputs under robot operational factor adjusts sub-interface, and for generating robot switching on and shutting down log according to robot switching on and shutting down operation;
The whether satisfied parameters input condition set of robot operational factor modified values that described debugging module records for judging described parameter input module, and when this robot operational factor modified values does not meet the parameters input condition of setting, generate the information of debugging errors and adjust sub-interface in robot operational factor and eject this information;
Described debugging module also for when this robot operational factor modified values meets the parameters input condition of setting, is applied this input efficient robotic operational factor modified values, and is driven robot by this robot operational factor modified values;
Described processing module is also for reading the robot switching on and shutting down log in described first memory module, and when judging that the last switching on and shutting down operation of robot is abnormal according to robot switching on and shutting down log, instruction robot controller performs robot initialization operation to reset robot operational factor.
5. based on a robot fault processing method for the robot fault treatment system such as according to any one of claim 1-4, it is characterized in that, described robot fault processing method comprises the following steps:
S1, between industrial computer and robot controller, set up robot controlling information transfer channel independent of each other and robotary information transfer channel;
S2, judge whether robot breaks down in running, and robot run break down time, generate robot fault cues information, pass this robot fault information back industrial computer by robotary information transfer channel;
S3, when receiving this robot fault information, interrupt robot controlling information transfer channel, and determine the robot fault counte-rplan corresponding to fault type belonging to this robot fault information, and eject this robot fault counte-rplan at supervisory control of robot interface.
6. robot fault processing method according to claim 5, is characterized in that, also comprises the steps: before described step S1
S0, the robot fault of electronization reply guide is imported the first memory module of industrial computer; This robot fault reply guide comprises the robot fault counte-rplan of multiple robot fault type and corresponding text or visual form.
7. robot fault processing method according to claim 6, is characterized in that, also comprises the robot debugging step between described step S1 and described step S2, and this robot debugging step is as follows:
S12, open supervisory control of robot interface, recording user in the robot operational factor modified values of the robot parameter testing at supervisory control of robot interface sub-interface input, and judges whether this robot operational factor modified values meets the parameters input condition of setting;
As judged, this robot operational factor modified values meets the parameters input condition of setting, then apply this robot operational factor modified values and by this robot operational factor modified values driven machine people; Otherwise, generate the information of debugging errors, and eject this information at the sub-interface of robot parameter testing.
8. robot fault processing method according to claim 7, is characterized in that, described step S12 also comprises:
By first communication module to robot controller distribution of machine people start-up command, and judge that whether the last power-off operation of robot is normal; As normal in judged the last power-off operation of robot, then perform next step S2; Otherwise instruction robot controller performs initialization operation to reset robot optimum configurations, and when robot initialization operation is finished, continue to perform next step S2.
9. robot fault processing method according to claim 8, it is characterized in that, described step S3 also comprises: when receiving robot fault information, read the robot fault reply guide being pre-stored in the electronization of the first memory module, search the robot fault counte-rplan of the text corresponding with robot fault type belonging to this robot fault information or visual form in this robot fault reply guide, and the robot fault counte-rplan of the text or visual form are shown to robotary show sub-interface.
10. robot fault processing method according to claim 9, is characterized in that, also comprises the steps: after described step S3
S4, when receiving the robot fault passed back from robotary information transfer channel and eliminating information, recover the robot controlling information transfer channel interrupted, and then perform step S2.
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