CN104229223B - A kind of plastic tube feeding dividing counting system - Google Patents
A kind of plastic tube feeding dividing counting system Download PDFInfo
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- CN104229223B CN104229223B CN201410437352.3A CN201410437352A CN104229223B CN 104229223 B CN104229223 B CN 104229223B CN 201410437352 A CN201410437352 A CN 201410437352A CN 104229223 B CN104229223 B CN 104229223B
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Abstract
The invention discloses a kind of plastic tube feeding dividing counting system, including charging feed bin（1）, transition feed bin（2）, support take device（3）, dividing counting device（4）And electric control gear（5）, the plastic tube in feed bin is fed through discharge door（12）Into transition feed bin, fall into after support takes device and accumulate in transition feed bin interior front, lifting apparatus, which rises, plays partly plastic conduit saddle, the guiding mechanism of dividing counting device（41）Accept and plastic tube is imported into the counting storehouse of setting count number（42）It is interior, pass through data acquisition mechanism（43）Data acquisition is carried out to the end face of plastic tube and is calculated by industrial control computer program, is identified, and then realizes and counts, the plastic tube more than setting quantity can be by clout mechanism for sorting（44）Sort and separate.This plastic tube feeding dividing counting system structure is simple, occupies little space, and restricted by pipe production line it is smaller, can realize efficiently, accurate metering.
Description
Technical field
The present invention relates to a kind of feeding sorting number system, is specifically that a kind of feeding suitable for thin and long plastic tube sorts meter
Number system, belongs to plastic tube and counts packing technique field.
Background technology
In nonmetallic pipeline, most widely used is plastic tube, and plastic tube is usually with synthetic resin, that is, polyester
For raw material, stabilizer, lubricant, plasticizer etc. are added, is formed in the method for " modeling " in tuber through extrusion process, due to it
There is light, corrosion-resistant, good appearance, without bad smell, handling ease, easy for construction, obtained in architectural engineering
It is more and more widely used, is mainly used as tap water supply system pipe arrangement, draining, exhaust and the blowdown health of building construction
Pipe, subsoil drain system, rain pipe and electric wire install matched penetration pipe etc..
The outside diameter specification of dispatching from the factory of plastic tube manufactory generally have 20 ㎜, 25 ㎜, 32 ㎜, 40 ㎜, 50 ㎜, 63 ㎜ and 75 ㎜ with
First-class various standards, its wall thickness dispatch from the factory specification generally have 1.8 ㎜, 2.0 ㎜, 2.5 ㎜, 3.2 ㎜, 3.7 ㎜, 5.0 ㎜ and 5.5 ㎜ with
First-class various standards, its length specification of dispatching from the factory generally have 4m, 6m or 8m, since plastic tube has higher toughness but rigidity is not
By force, therefore the thinner plastic tube of caliber can be bent when picking and placeing, and when particularly counting packaging, it is relatively difficult to check number.
The mode that counting generally use to thin and long plastic tube is weighed, this mode can carry out counting statistics, but due to
The weight of every plastic tube has nuance, therefore this traditional counting mode counts inaccuracy；If the and quantity counted
More or less than specified quantity, its unnecessary or shortcoming quantity plastic tube is generally sorted by manual operation, less efficient.
The device counted automatically to thin and long plastic tube exists in the prior art, in Application No. 201310491693.4
State's patent of invention《One mould four goes out the automatic packing apparatus of plastic line pipe》, the automatic counting palletized unit peace of the disclosure of the invention
The plastic tube of production line output is lifted and counted one by one by afterbody and use track bracket mounted in pipe production line, is counted
Packed again during to setting number, its structure is more complicated, and counting is to count one by one, and counting efficiency is not high, and is produced by tubing
The restriction of line is larger, if production line link breaks down, which can not just run, and if every pipe production line be respectively provided with plastics
Pipe feeding dividing counting system, not only space hold is huge, and causes the wasting of resources.
The content of the invention
In view of the above-mentioned problems of the prior art, the present invention provides a kind of plastic tube feeding dividing counting system, structure
Simply, occupy little space, and restricted by pipe production line it is smaller, can realize efficiently, accurate metering and automatic sorting it is unnecessary
The plastic tube of quantity.
To achieve these goals, this plastic tube feeding dividing counting system takes dress including charging feed bin, transition feed bin, support
Put, dividing counting device and electric control gear；
The charging feed bin is box-structure, the length dimension of width dimensions and plastic tube on its internal left and right directions
Coordinate, the rear end of bottom plate is higher than front end, favours level ground setting, and charging feed bin front panel lower part is equipped with discharge door；
The transition feed bin is arranged at the front of charging feed bin, is the frame structure of left and right sides face closure, inside it
Left and right width dimensions coordinate with left and right width dimensions inside charging feed bin, and transition feed bin bottom is fixedly connected on ground；
The front end of transition feed bin is equipped with the closure frame or sealing plate for being secured to connection；
The front end of bottom bracket is connected with being connected to the support beam of forward lower part inside transition feed bin, bottom bracket rear end distance
The height on ground coordinates with height of the discharge door bottom apart from ground and bottom bracket rear end is higher than front end, favours level ground
Set；
The left and right sides surface rear end of transition feed bin is equipped with combining mechanism and bindiny mechanism；
Between support beam and the closure frame or sealing plate of transition feed bin that the support takes device to be arranged at transition feed bin, bag
Lift and telescoping mechanism I are included, the left and right section of lift is " H " shape structure, and the front and rear width dimensions of " H " shape structure are with supporting
Crossbeam and the spacing dimension of closure frame or sealing plate coordinate, the crossbeam position bottom surface connection telescoping mechanism I of " H " shape structure, telescopic machine
The stroke of structure I is not more than the height of lift；
The dividing counting device is arranged at the front of transition feed bin, including guiding mechanism, counting storehouse, data acquisition
Mechanism and clout mechanism for sorting；
Guiding mechanism includes supporting rack and leading truck, the left and right width dimensions inside supporting rack and the left side inside transition feed bin
Right width dimensions coordinate；Leading truck rear end is high, front end is low, is inclined on supporting rack, and leading truck is equipped with face lift
Telescoping mechanism II and guide rod, guide rod at least sets spacing between two and two guide rods to be more than lift or so
Width on direction, its height of top far from ground is less than the fully extended rear lift of telescoping mechanism I after guide rod is fully extended
" H " shape structure height of the crossbeam bottom surface far from ground, water of its top away from transition feed bin front end face after guide rod is fully extended
Flat distance is more than lift rear end face to the horizontal distance away from transition feed bin front end face；
Counting storehouse includes bottleneck structure, front bin plate, back bin plate, telescoping mechanism III and sealing plate, and bottleneck structure includes prelocalization
Left and right horizontal that plate and rear position plate, prelocalization plate and rear position plate are mounted on supporting rack sets, front and rear is arranged in parallel
Two block length battens or polylith positioning plate, and the spacing that left and right cross-wise direction is gone forward between positioning plate and rear position plate is more than plastic tube
The integral multiple of outer diameter, the top of rear position plate and the front bottom end of leading truck connect；
Front bin plate or back bin plate are connected to prelocalization plate or the rear position plate bottom on supporting rack and top and bottleneck structure
Connection, rear position plate or the prelocalization plate bottom that the top of back bin plate or front bin plate is articulated and connected in bottleneck structure, back bin plate or
Front bin plate and back bin plate surround in bottom contact closure and left and right cross-wise direction of the bottom of front bin plate with front bin plate or back bin plate
Circular or other geometric figures；
III one end of telescoping mechanism is articulated and connected with supporting rack, and the other end hingedly connects with the outer surface of back bin plate or front bin plate
Connect；
Sealing plate is fixedly connected on one end of the front bin plate being fixedly connected on supporting rack or back bin plate；
The data acquisition board of data acquisition mechanism is set perpendicular to counting storehouse and face counts one end that storehouse does not set sealing plate,
Ground is fixedly connected on by supporting rod or supporting rack, image acquisition device is provided with data acquisition board；
Clout mechanism for sorting includes sorter and isolator, and sorter is installed on position on or near data acquisition mechanism,
Sorter is the mechanical arm for having coordinate motion system, including at least one sorting mechanical shaft, and the diameter for sorting mechanical shaft is less than modeling
The internal diameter of expects pipe；
Isolator at least sets two pieces, and in the prelocalization plate or rear position plate of bottleneck structure, isolator, which is equipped with, to be stretched
Go out mechanism, the spacing between the stroke of exposure mechanism and the prelocalization plate and rear position plate of bottleneck structure coordinates；
The electric control gear includes industrial control computer, lifts circuit, accepts pilot circuit, counting circuit, sorting
Isolated loop and count storehouse Releasing loop etc., industrial control computer respectively with telescoping mechanism I, telescoping mechanism II, data acquisition
Mechanism, sorter, isolator and telescoping mechanism III are electrically connected.
Scheme as a further improvement on the present invention, is provided with sensor, the connection machine on the combining mechanism
Structure is the latch with electronic or hydraulic pressure or Pneumatic extension structure, the charging feed bin correspond to bindiny mechanism position be equipped with
Cooperation jack, the electric control gear further include charging feed bin linking circuit and charging feed bin locked loop, Industry Control
Computer is electrically connected with the sensor on combining mechanism and bindiny mechanism respectively.
As the preferred solution of the present invention, the charging bin bottom is equipped with digitized track trolley, the discharging
Door uses gate structure, is opened up and down by telescoping mechanism, telescoping mechanism is electrically connected with the electric control gear of digitized track trolley.
Scheme as a further improvement on the present invention, is additionally provided with alarm mechanism in the data acquisition mechanism, described
Electric control gear further includes alarm circuit, and industrial control computer is electrically connected with the alarm mechanism in data acquisition mechanism.
Scheme as a further improvement on the present invention, the support take device to be arranged on transition feed bin or so width
Middle position, and the width dimensions on lift left and right directions are at least the 1/4 of plastics length of tube.
As the preferred solution of the present invention, the telescoping mechanism I use hydraulic cylinder, the telescoping mechanism II with stretch
Contracting mechanism III uses cylinder.
Scheme as a further improvement on the present invention, the bottom of the bottleneck structure are articulated and connected in back bin plate or preceding storehouse
The rear position plate or prelocalization plate on plate top are installed on supporting rack by position adjusting mechanism.
Scheme as a further improvement on the present invention, the guide rod rearward end set block, and the height of block is more than
The diameter of plastic tube.
The angle of inclination of scheme as a further improvement on the present invention, the bottom plate and bottom bracket is arranged to 10~30 °.
Compared with prior art, plastic tube due to being imported into by this plastic tube feeding dividing counting system using guider
In the counting storehouse for setting count number, and data acquisition is carried out to the end face for counting the plastic tube in storehouse by data acquisition mechanism
And calculated, identified by industrial control computer program, and then realize and count, therefore realize the meter of high-volume plastic tube
Number, and count accurately；Due to equipped with clout mechanism for sorting and sorter, being not required manual operation to be sorted, counting and divide
It is higher to pick efficiency；Due to carrying out concentration feed by feeding feed bin, restricted by pipe production line smaller, it can be achieved that multiple
Pipe production line supplies a dividing counting system, and utilization rate of equipment and installations is higher；System only need to include transition feed bin, support take device and
Dividing counting device, therefore structure is relatively easy, compact, space hold is smaller.
Brief description of the drawings
Fig. 1 is the 3D effect schematic diagram of the present invention；
Fig. 2 is the side structure schematic diagram of the present invention；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the rearview of Fig. 2；
Fig. 5 is the structure diagram of dividing counting device counting end side of the present invention.
In figure：1st, feed bin is fed, 11, bottom plate, 12, discharge door, 2, transition feed bin, 21, closure frame or sealing plate, 22, collet
Frame, 23, support beam, 24, combining mechanism, 25, bindiny mechanism, 3, support take device, 31, lift, 32, telescoping mechanism I, 4, point
Pick counting device, 41, guiding mechanism, 411, supporting rack, 412, leading truck, 413, telescoping mechanism II, 414, guide rod, 42, meter
Number storehouses, 421, bottleneck structure, 4211, prelocalization plate, 4212, rear position plate, 422, front bin plate, 423, back bin plate, 424, flexible
Mechanism III, 425, sealing plate, 43, data acquisition mechanism, 44, clout mechanism for sorting, 441, sorter, 442, isolator, 5, automatically controlled
Device.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings.
As shown in Figures 1 to 5, this plastic tube feeding dividing counting system takes dress including charging feed bin 1, transition feed bin 2, support
Put 3, dividing counting device 4 and electric control gear 5（It is described below to feed feed bin 1 in whole plastic tube feeding dividing counting system
The direction at middle place describes for rear）.
The charging feed bin 1 is box-structure, the length ruler of width dimensions and plastic tube on its internal left and right directions
Very little cooperation, the rear end of bottom plate 11 are higher than front end, favour level ground setting, and 1 front panel lower part of charging feed bin is equipped with discharge door
12。
The transition feed bin 2 is arranged at the front of charging feed bin 1, is the frame structure of left and right sides face closure, in it
Portion or so width dimensions coordinate with 1 inside left and right width dimensions of charging feed bin, and 2 bottom of transition feed bin is fixedly connected on ground；
The front end of transition feed bin 2 is equipped with the closure frame or sealing plate 21 for being secured to connection, enters transition feed bin 2 for stopping
Plastic tube；
The front end of bottom bracket 22 is connected with being connected to the support beam 23 of 2 inside forward lower part of transition feed bin, bottom bracket 22
Height of the rear end apart from ground coordinates with height of 12 bottom of discharge door apart from ground and 22 rear end of bottom bracket is higher than front end, inclines
Tiltedly set in level ground；
The left and right sides surface rear end of transition feed bin 2 is equipped with combining mechanism 24 and bindiny mechanism 25, combining mechanism 24 and connection
Mechanism 25 is used to be connected and be fixed with charging feed bin 1.
The closure frame or sealing plate 21 of the support beam 23 that the support takes device 3 to be arranged at transition feed bin 2 and transition feed bin 2
Between, including lift 31 and telescoping mechanism I 32, the left and right section of lift 31 is " H " shape structure, " H " shape structure it is front and rear
Width dimensions coordinate with support beam 23 and the spacing dimension of closure frame or sealing plate 21, and the crossbeam position bottom surface of " H " shape structure connects
Telescoping mechanism I 32 is connect, the stroke of telescoping mechanism I 32 is not more than the height of lift 31.
The dividing counting device 4 is arranged at the front of transition feed bin 2, including guiding mechanism 41, counting storehouse 42, number
According to collecting mechanism 43 and clout mechanism for sorting 44；
Guiding mechanism 41 includes supporting rack 411 and leading truck 412, left and right width dimensions and transition inside supporting rack 411
Left and right width dimensions inside feed bin 2 coordinate；412 rear end of leading truck is high, front end is low, is inclined on supporting rack 411, is oriented to
Frame 412 is equipped with the telescoping mechanism II 413 and guide rod 414 of face lift 31, and guide rod 414 at least sets two and two
Spacing between root guide rod 414 is more than the width on 31 left and right directions of lift, and guide rod 414 can be in telescoping mechanism II
Stretched out backward along the incline direction of leading truck 412 under 413 promotion or retraction forward, its top after guide rod 414 is fully extended
Height away from ground is less than the height of the crossbeam bottom surface far from ground of " H " shape structure of the fully extended rear lift 31 of telescoping mechanism I 32
Degree, horizontal distance of its top away from 2 front end face of transition feed bin is more than 31 rear end face of lift away from mistake after guide rod 414 is fully extended
Cross the horizontal distance of 2 front end face of feed bin；
Counting storehouse 42 includes bottleneck structure 421, front bin plate 422, back bin plate 423, telescoping mechanism III 424 and sealing plate 425, bottle
Neck structure 421 includes prelocalization plate 4211 and rear position plate 4212, and prelocalization plate 4211 and rear position plate 4212 are mounted in branch
Left and right horizontal on support 411 is set, the front and rear two block length battens or polylith positioning plate being arranged in parallel, and in the cross-wise direction of left and right
Spacing between prelocalization plate 4211 and rear position plate 4212 is more than the integral multiple of Plastic pipe outside diameter size, rear position plate 4212
Top is connected with the front bottom end of leading truck 412；
Front bin plate 422 or back bin plate 423 are connected to the prelocalization plate on supporting rack 411 and top and bottleneck structure 421
4211 or the connection of 4212 bottom of rear position plate, the top of back bin plate 423 or front bin plate 422 be articulated and connected in bottleneck structure 421
The bottom of 4211 bottom of rear position plate 4212 or prelocalization plate, back bin plate 423 or front bin plate 422 and front bin plate 422 or back bin plate
Front bin plate 422 and back bin plate 423 surround circular or other geometric figures in 423 bottom contact closure and left and right cross-wise direction,
The warehouse inner cavity that i.e. front bin plate 422 and back bin plate 423 surround is that section is circular or other geometric figures tubular structures；
III 424 one end of telescoping mechanism is articulated and connected with supporting rack 411, the other end and back bin plate 423 or front bin plate 422 it is outer
Surface is articulated and connected；
Sealing plate 425 is fixedly connected on one end of the front bin plate 422 being fixedly connected on supporting rack 411 or back bin plate 423, uses
Prevent it from leaping up out in closure plastic tube；
Perpendicular to counting, storehouse 42 is set the data acquisition board of data acquisition mechanism 43 and face counts storehouse 42 and do not set sealing plate
One end, is fixedly connected on ground by supporting rod or supporting rack, image acquisition device is provided with data acquisition board；
Clout mechanism for sorting 44 includes sorter 441 and isolator 442, and sorter 441 is installed on data acquisition mechanism 43
On or near position, sorter 441 is the mechanical arm for having coordinate motion system, including at least one sorting mechanical shaft, sorter
The diameter of tool bar is less than the internal diameter of plastic tube；
Isolator 442 at least sets two pieces, installed in the prelocalization plate 4211 or rear position plate 4212 of bottleneck structure 421
Interior, isolator 442 is equipped with exposure mechanism, the stroke of exposure mechanism and the prelocalization plate 4211 of bottleneck structure 421 and rear position plate
Spacing between 4212 coordinates.
The electric control gear 5 includes industrial control computer, lifts circuit, accepts pilot circuit, counting circuit, sorting
Isolated loop and count storehouse Releasing loop etc., industrial control computer respectively with telescoping mechanism I 32, telescoping mechanism II 413, data
Collecting mechanism 43, sorter 441, isolator 442 and telescoping mechanism III 424 are electrically connected.
For ease of the sorting in later stage, the groove of " H " shape structure upper of this plastic tube feeding dividing counting system lift 31
Interior space may be designed as the space of the warehouse inner cavity surrounded slightly larger than the front bin plate 422 and back bin plate 423 for counting storehouse 42, that is, be held in the palm
The quantity for lifting the plastic tube that device 31 has lifted is slightly more than the warehouse inner cavity that the front bin plate 422 for counting storehouse 42 and back bin plate 423 surround
Accommodate the maximum of the quantity of plastic tube.
It is to be in retraction extremely that support, which takes the telescoping mechanism I 32 of device 3, during this plastic tube feeding dividing counting system initial state
The state of least significant end, the i.e. top of lift 31 be concordant with the top of support beam 23 or top of slightly below support beam 23；
Guide rod 414 is to be in retraction state；Telescoping mechanism III 424 is to be in stretching state, that is, counts the front bin plate 422 in storehouse 42 with after
Storehouse plate 423 is in closure state；Clout mechanism for sorting 44 is in zero position, i.e. the sorting mechanical shaft of sorter 441, isolator
442 are in retraction state.
The operation principle of this plastic tube feeding dividing counting system：The plastic tube of pipe production line production is laterally put by left and right
It is placed in charging feed bin 1 and carries out centralized collection, then feeds the rear that feed bin 1 is transported to transition feed bin 2, discharge door 12 is forward
Push-in is connected with transition feed bin 2, is fixedly connected with the two by bindiny mechanism 25；
Discharge door 12 is opened, plastic tube is rolled into transition feed bin 2 rapidly along inclined bottom plate 11 and rolled along bottom bracket 22
The interior simultaneously heap of " H " shape structure upper groove of lift 31 is fallen into after being stopped to 2 interior forward end of transition feed bin by closure frame or sealing plate 21
Product, industrial control computer sends instruction at this time, lifts loop works, and telescoping mechanism I 32 stretches out, and lift 31 ejects, will
The plastic tube fallen into " H " shape structure upper groove lifts the stroke top for being increased to telescoping mechanism I 32, at " H " of lift 31
Plastic tube outside shape structure upper groove is stopped by " H " shape construction panels, is accumulated in " H " shape construction panels periphery；
Industrial control computer sends instruction at this time, accepts pilot circuit work, and telescoping mechanism II 413 promotes guide rod
414 is fully extended, since the fully extended rear at least low telescoping mechanism I 32 of its height of top far from ground of guide rod 414 is stretched completely
Go out the height of the crossbeam position bottom surface far from ground of " H " shape structure of rear lift 31, thus guide rod 414 it is fully extended after be located at
The lower section of plastic tube in lift 31 " H " shape structure upper groove, at this time telescoping mechanism I 32 bounce back, i.e., lift 31 drops to
Initial position, the plastic tube lifted are directed to bar 414 and catch and tumbled along guide rod 414 and leading truck 412 to counting storehouse
Gap between 42 bottleneck structure 421 and prelocalization plate 4211 and rear position plate 4212 through bottleneck structure 421 falls into counting
Stacked arrangement to the warehouse inner cavity for piling with front bin plate 422 and back bin plate 423 and surrounding, simultaneous retractable mechanism II 413 pulls in storehouse 42
Guide rod 414 bounces back to initial position；
Industrial control computer sends instruction, counting circuit work at this time, and the image acquisition device of data acquisition mechanism 43 is
Collection fall into count storehouse 42 in plastic tube end face information, by simulate, calculate definite every plastic tube positional information and
The quantity information of warehouse inner cavity end face plastics end surfaces from bottom to top, sets the plastic tube outside quantity according to program setting position
Concentrate in the gap between the prelocalization plate 4211 of bottleneck structure 421 and rear position plate 4212, industrial control computer is sent
Instruction, sorting isolated loop work, the sorting mechanical shaft of sorter 441 stretch out and according to the unnecessary of the feedback of data acquisition mechanism 43
The positional information of plastic tube be inserted into Unneeded plastic pipe after by coordinate system vertical-lift suitable distance, i.e., by unnecessary plastic tube
Certain altitude is provoked in one end, while the exposure mechanism of isolator 442 is stretched out, positioned at the lower section for the Unneeded plastic pipe provoked, so
Sorter 441 falls according to program and retracts zero position afterwards, and unnecessary plastic tube is supported by isolator 442, departs from setting
The plastic tube of quantity；
Industrial control computer sends instruction at this time, counts the work of storehouse Releasing loop, and telescoping mechanism III 424 is shunk, rear storehouse
Plate 423 or front bin plate 422 fall, pass through along its top hinge joint rotation, forward and backward storehouse plate separation, the plastic tube for setting quantity
Conveyer belt, material trolley or packing case etc. enter next procedure, and back bin plate 423 or the opposite direction movement immediately of front bin plate 422 are closed
Storehouse 42 is counted, then isolator 442 is retracted, and unnecessary plastic tube, which is fallen into, to be counted in storehouse 42, a counting process is completed, with such
Push away, until completing the Counts of whole plastic tubes in charging feed bin 1.
When data acquisition mechanism 43 collects the quantity for counting the plastic tube in storehouse 42 less than setting quantity, whole system
It is i.e. standby.
This plastic tube feeding dividing counting system is Digital Control unit, can be seamlessly connected with the number bus of factory
Realize and concentrate digital management.
In order to further realize automation, mitigate intensity of workers, as a further improvement on the present invention scheme,
Sensor is provided with the combining mechanism 24, the bindiny mechanism 25 is that have electronic or hydraulic pressure or Pneumatic extension structure
Latch, the charging feed bin 1 correspond to bindiny mechanism 25 position be equipped with matched jack, the electric control gear 5
Further include charging feed bin linking circuit and charging feed bin locked loop, industrial control computer respectively with the biography on combining mechanism 24
Sensor and bindiny mechanism 25 are electrically connected, and feed bin linking loop works, rank are fed when feeding feed bin 1 and moving closer to transition feed bin 2
After sensor feedback range information on connection mechanism 24, completely fitting, i.e., industrial control computer sends instruction when distance is zero,
The work of feed bin locked loop is fed, the latch of bindiny mechanism 25 stretches out, and is inserted into real in the jack on matched charging feed bin 1
Now automatic locking；After the Counts of whole plastic tubes in charging feed bin 1 are completed, industrial control computer sends instruction, even
The latch retract of connection mechanism 25, realizes automatic unlocking.
The charging feed bin 1, which can use, manually to be carried out operating, and digital manipulation can also be used, since the latter is automatic
Change degree higher, can reduce the influence of human factor, therefore preferred the latter, i.e. as the present invention preferred solution, it is described into
1 bottom of material feed bin is equipped with digitized track trolley, and digitized track trolley meets number bus plant practices, can be with factory
Number bus connection, which is realized, concentrates digital management, and the discharge door 12 uses gate structure, is opened up and down by telescoping mechanism
Open, telescoping mechanism is electrically connected with the electric control gear of digitized track trolley, when feeding feed bin 1 into commitment positions, that is, is fed
After feed bin 1 is connected with transition feed bin 2, discharge door 12 is lifted up opening by telescoping mechanism, whole in charging feed bin 1 when completing
After the Counts of plastic tube, discharge door 12 declines downwards closing by telescoping mechanism, further realizes and is automatically brought into operation.
In order to further improve efficiency, scheme as a further improvement on the present invention, in the data acquisition mechanism 43
Be additionally provided with alarm mechanism, the electric control gear 5 further includes alarm circuit, industrial control computer with data acquisition mechanism 43
Alarm mechanism be electrically connected, feed feed bin 1 in plastic tube quantity it is hardly possible be set count number integral multiple, when
When completing the Counts of most plastic tubes or thering is the failure that gets stuck to occur, the plastics of less than one setting count number
Pipe, which stays in, to be counted in storehouse 42, i.e. when the quantity that data acquisition mechanism 43 collects plastic tube is less than setting quantity, alarm circuit work
Make, alarm mechanism sends alarm signal, reminds staff to add plastic tube or handling failure.
Since plastic tube toughness is preferable, when support takes device 3 to be lifted, plastic tube can be bent, in order to as far as possible
Ensure that plastic tube is horizontal and prevents plastic tube from being skidded off from 31 left and right ends of lift, as a further improvement on the present invention
Scheme, the support take the middle position that device 3 is arranged on 2 or so width of transition feed bin, and 31 right and left of lift
Upward width dimensions are at least the 1/4 of plastics length of tube.
Telescoping mechanism I 32, telescoping mechanism II 413 and the telescoping mechanism III 424 can use hydraulic cylinder, can also
Using cylinder, or mechanical spiral stretching structure is used, since hydraulic cylinder control is relatively stablized, cylinder controls speed, because
This according to the need of work of each device of this plastic tube feeding dividing counting system, that is, realize support take device 3 stablize lift plastic tube,
Guiding mechanism 41 quickly accepts plastic tube, counts storehouse 42 quickly opening release plastic tube, preferably hydraulic cylinder and cylinder, i.e. makees
For the preferred solution of the present invention, the telescoping mechanism I 32 uses hydraulic cylinder, the telescoping mechanism II 413 and telescopic machine
Structure III 424 uses cylinder.
In order to realize versatility of the plastic tube of different tube diameters in this plastic tube feeding dividing counting system, this hair is used as
Bright further improvement project, the bottom of the bottleneck structure 421 are articulated and connected in 422 top of back bin plate 423 or front bin plate
Rear position plate 4212 or prelocalization plate 4211 by position adjusting mechanism be installed on supporting rack 411 on, adjusting mechanism can be real
Existing rear position plate 4212 or prelocalization plate 4211 move in parallel certain distance in the longitudinal direction, you can to realize prelocalization plate
Spacing adjustment between 4211 and rear position plate 4212.
414 rearward end of plastic tube self- steering bar when accepting support and taking the plastic tube on device 3 of guide rod 414 is slided in order to prevent
Drop back into transition feed bin 2, as a further improvement on the present invention scheme, 414 rearward end of guide rod sets block, block
Height be more than plastic tube diameter.
In order to enable plastic tube smoothly to roll into lift 31, scheme, described as a further improvement on the present invention
The angle of inclination of bottom plate 11 and bottom bracket 22 is arranged to 10~30 °.
This plastic tube feeding dividing counting system can realize the counting of high-volume plastic tube, and count accurately；It is not required to very important person
Work operation is sorted, and it is higher to count sorting efficiency；Restricted smaller, it can be achieved that multiple pipe production lines supply by pipe production line
A dividing counting system is answered, utilization rate of equipment and installations is higher；Structure is relatively easy, compact, and space hold is smaller.
Claims (9)
1. a kind of plastic tube feeding dividing counting system, including charging feed bin (1), support take device (3) and electric control gear (5), its
It is characterized in that,
The charging feed bin (1) is box-structure, the length dimension of width dimensions and plastic tube on its internal left and right directions
Coordinate, the rear end of bottom plate (11) is higher than front end, favours level ground setting, and charging feed bin (1) front panel lower part is equipped with discharging
Door (12)；
Transition feed bin (2) is further included, transition feed bin (2) is arranged at the front of charging feed bin (1), is the frame of left and right sides face closure
Frame structure, its internal left and right width dimensions coordinate with the internal left and right width dimensions of charging feed bin (1), and transition feed bin (2) bottom is solid
Surely it is connected to ground；The front end of transition feed bin (2) is equipped with the closure frame or sealing plate (21) for being secured to connection；Bottom bracket (22)
Front end is connected with being connected to the support beam (23) of the internal forward lower part of transition feed bin (2), and bottom bracket (22) rear end is apart from ground
Height apart from ground of height and discharge door (12) bottom coordinate and bottom bracket (22) rear end higher than front end, favour level
Ground is set；The left and right sides surface rear end of transition feed bin (2) is equipped with combining mechanism (24) and bindiny mechanism (25)；
The support takes device (3) to be arranged at the support beam (23) of transition feed bin (2) and the closure frame or envelope of transition feed bin (2)
Between plate (21), including lift (31) and telescoping mechanism I (32), the left and right section of lift (31) is " H " shape structure, " H "
The front and rear width dimensions of shape structure coordinate with support beam (23) and the spacing dimension of closure frame or sealing plate (21), " H " shape structure
Crossbeam position bottom surface connection telescoping mechanism I (32), the stroke of telescoping mechanism I (32) is not more than the height of lift (31)；
Dividing counting device (4) is further included, dividing counting device (4) is arranged at the front of transition feed bin (2), including Guiding machine
Structure (41), count storehouse (42), data acquisition mechanism (43) and clout mechanism for sorting (44)；
Guiding mechanism (41) includes supporting rack (411) and leading truck (412), the internal left and right width dimensions of supporting rack (411) with
The internal left and right width dimensions of transition feed bin (2) coordinate；Leading truck (412) rear end is high, front end is low, is inclined at supporting rack
(411) on, leading truck (412) is equipped with the telescoping mechanism II (413) and guide rod (414) of face lift (31), guide rod
(414) spacing between two and two guide rods (414) is at least set to be more than the width on lift (31) left and right directions,
Its height of top far from ground is less than the fully extended rear lift (31) of telescoping mechanism I (32) after guide rod (414) is fully extended
" H " shape structure height of the crossbeam bottom surface far from ground, guide rod (414) it is fully extended after its top away from transition feed bin (2) before
The horizontal distance of end face is more than lift (31) rear end face to the horizontal distance away from transition feed bin (2) front end face；
Counting storehouse (42) includes bottleneck structure (421), front bin plate (422), back bin plate (423), telescoping mechanism III (424) and sealing plate
(425), bottleneck structure (421) includes prelocalization plate (4211) and rear position plate (4212), prelocalization plate (4211) and rear positioning
The left and right horizontal that plate (4212) is mounted on supporting rack (411) is set, front and rear two block length battens being arranged in parallel or polylith are determined
Position plate, and the spacing that left and right cross-wise direction is gone forward between positioning plate (4211) and rear position plate (4212) is more than Plastic pipe outside diameter ruler
Very little integral multiple, the top of rear position plate (4212) are connected with the front bottom end of leading truck (412),
Front bin plate (422) or back bin plate (423) are connected to the prelocalization on supporting rack (411) and top and bottleneck structure (421)
The top of plate (4211) or the connection of rear position plate (4212) bottom, back bin plate (423) or front bin plate (422) is articulated and connected in bottleneck
The rear position plate (4212) of structure (421) or prelocalization plate (4211) bottom, bottom and the back bin plate (423) of front bin plate (422)
Bottom contact closure and left and right cross-wise direction on front bin plate (422) and back bin plate (423) surround circular or other geometric graphs
Shape,
Telescoping mechanism III (424) one end is articulated and connected with supporting rack (411), the other end and back bin plate (423) or front bin plate (422)
Outer surface articulated connection,
Sealing plate (425) is fixedly connected on the one of the front bin plate (422) being fixedly connected on supporting rack (411) or back bin plate (423)
End；
The data acquisition board of data acquisition mechanism (43) is set perpendicular to counting storehouse (42) and face counts storehouse (42) and do not set sealing plate
One end, ground is fixedly connected on by supporting rod or supporting rack, image acquisition device is provided with data acquisition board,
Clout mechanism for sorting (44) includes sorter (441) and isolator (442), and sorter (441) is installed on data gather computer
Position on or near structure (43), sorter (441) are the mechanical arms for having coordinate motion system, including at least one sorting machinery
Bar, the diameter for sorting mechanical shaft are less than the internal diameter of plastic tube,
Isolator (442) at least sets two pieces, installed in the prelocalization plate (4211) or rear position plate of bottleneck structure (421)
(4212) in, isolator (442) is equipped with exposure mechanism, the stroke of exposure mechanism and the prelocalization plate of bottleneck structure (421)
(4211) spacing between rear position plate (4212) coordinates；
The electric control gear (5) include industrial control computer, lift circuit, accept pilot circuit, counting circuit, sorting every
From circuit and count storehouse Releasing loop, industrial control computer respectively with telescoping mechanism I (32), telescoping mechanism II (413), data
Collecting mechanism (43), sorter (441), isolator (442) and telescoping mechanism III (424) are electrically connected.
2. plastic tube feeding dividing counting system according to claim 1, it is characterised in that the combining mechanism (24)
On be provided with sensor, the bindiny mechanism (25) is the latch with electronic or hydraulic pressure or Pneumatic extension structure, described
The position of the corresponding bindiny mechanism (25) of charging feed bin (1) is equipped with matched jack, the electric control gear (5) further include into
Expect feed bin linking circuit and charging feed bin locked loop, industrial control computer respectively with the sensor on combining mechanism (24) and
Bindiny mechanism (25) is electrically connected.
3. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the charging feed bin
(1) bottom is equipped with digitized track trolley, and the discharge door (12) uses gate structure, is opened up and down by telescoping mechanism,
Telescoping mechanism is electrically connected with the electric control gear of digitized track trolley.
4. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the data acquisition
Alarm mechanism is additionally provided with mechanism (43), the electric control gear (5) further includes alarm circuit, industrial control computer and data
Alarm mechanism on collecting mechanism (43) is electrically connected.
5. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the support takes device
(3) middle position being arranged on the width of transition feed bin (2) left and right, and the width dimensions on lift (31) left and right directions
At least the 1/4 of plastics length of tube.
6. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the telescoping mechanism I
(32) hydraulic cylinder is used, the telescoping mechanism II (413) and telescoping mechanism III (424) use cylinder.
7. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that bottom articulated connection in
The rear position plate (4212) or prelocalization plate (4211) on back bin plate (423) or front bin plate (422) top pass through position adjusting mechanism
On supporting rack (411).
8. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the guide rod
(414) rearward end sets block, and the height of block is more than the diameter of plastic tube.
9. plastic tube feeding dividing counting system according to claim 1 or 2, it is characterised in that the bottom plate (11)
10~30 ° are arranged to the angle of inclination of bottom bracket (22).
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| CN201410437352.3A CN104229223B (en) | 2014-09-01 | 2014-09-01 | A kind of plastic tube feeding dividing counting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410437352.3A CN104229223B (en) | 2014-09-01 | 2014-09-01 | A kind of plastic tube feeding dividing counting system |
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| CN104229223A CN104229223A (en) | 2014-12-24 |
| CN104229223B true CN104229223B (en) | 2018-05-01 |
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| CN201410437352.3A Active CN104229223B (en) | 2014-09-01 | 2014-09-01 | A kind of plastic tube feeding dividing counting system |
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| CN107729643B (en) * | 2017-09-30 | 2021-12-10 | 深圳市欣视景科技股份有限公司 | Design optimization method of sorting system and readable storage medium |
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| CN104229223A (en) | 2014-12-24 |
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