CN104227306A - Positioning tool for welding transformer tank - Google Patents
Positioning tool for welding transformer tank Download PDFInfo
- Publication number
- CN104227306A CN104227306A CN201410511976.5A CN201410511976A CN104227306A CN 104227306 A CN104227306 A CN 104227306A CN 201410511976 A CN201410511976 A CN 201410511976A CN 104227306 A CN104227306 A CN 104227306A
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- CN
- China
- Prior art keywords
- fixed head
- base plate
- positioning mechanism
- welding
- fuel tank
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a positioning tool for welding a transformer tank, and relates to the technical field of welding and positioning tools. The positioning tool comprises a bottom plate, wherein an inner side positioning mechanism and an outer side positioning mechanism are arranged on the bottom plate. The inner side positioning mechanism is as follows: a plurality of first fixing plates which are vertically arranged are arranged on the bottom plate; a 7-shaped body is arranged on each first fixing plate, and is hinged with each first fixing plate through a first rotating shaft; the vertical section of each 7-shaped body is arranged at one side close to the side of the bottom plate, and is arranged at the upper side of a transverse section; the inner end of the transverse section is hinged with a vertical bar; the bottom end of the vertical bar is connected with a cross bar; the cross bar is connected with a piston rod of a cylinder; the bottom end of the vertical bar is also connected with a spring. The outer side positioning mechanism is as follows: a plurality of second fixing plates which are arranged along the extension direction of the side of the bottom plate are arranged on the edge of the bottom plate; and quick clamps are arranged on the second fixing plates. The tool is capable of quickly positioning an oil tank side plate to be welded, so that the welding is quick and accurate, and is carried out in place.
Description
Technical field
The present invention relates to welding orientation tool technical field.
Background technology
Transformer is widely used aborning, transformer utilizes the principle of electromagnetic induction to change the device of alternating voltage, fuel tank is the important component part in transformer, oil tank of transformer comprises shell, corrugated plating, shell is formed by Plate Welding, its structure is except having certain mechanical strength and meeting except transformer ask for something operationally, also should meet transformer some necessary conditions when overhauling and transport, corrugated plating is into the corrugated plate of corrugated, the one side of projection is crest and trough laterally, the heat-delivery surface of transformer oil can be increased, corrugated plate is all be welded on the tank wall of oil tank of transformer, the orientation tool be not often applicable to when the shell and corrugated plating of welding transformer fuel tank, the welding experience of welder can only be relied on, manually carry out looking for straight location, not only welding quality is difficult to ensure, and greatly can reduce the efficiency of welding.
So need a kind of positioning tool now, can solve the problem, make the Plate Welding of composition oil tank of transformer shell fast, accurately, put in place.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of positioning tool for welding transformer fuel tank, this frock can locate the steel plate of all directions of composition shell simultaneously from inner side and outer side, fixation is reliably accurate, can make welding fast, accurately, put in place, avoid and manually look for straight location, make welding quality there has also been guarantee.
The technical scheme taked for the present invention that solves the problem is: a kind of positioning tool for welding transformer fuel tank, comprise base plate, base plate is provided with interior side positioning mechanism and outer side positioning mechanism, described interior side positioning mechanism is: portion is provided with the first fixed head of multiple vertical setting in the soleplate, " 7 " body that You Transverse puts on the sidewall of each the first fixed head, the position that the traversing section of " 7 " body that Suo Shu Transverse puts is connected with vertical section by the first rotating shaft and the first fixed head hinged, the vertical section of " 7 " body that Suo Shu Transverse puts is positioned near base plate edges of boards side, described vertical section is positioned at the upside of traversing section, the inner end of described traversing section by the second rotating shaft and montant hinged, the bottom of described montant is connected with cross bar, the bottom of described cross bar is connected with the piston rod of cylinder, the bottom of described montant is also connected with spring, described outer side positioning mechanism is: be furnished with multiple second fixed head at the edge of base plate along the bearing of trend of base plate edges of boards, the second fixed head is provided with active grab.
Preferably, the limited block be connected with the first fixed head is provided with in the upside of described traversing section, on each first fixed head, " 7 " quantity of body is two, and vertically arrange up and down on the sidewall of the first fixed head, base plate is also provided with the through hole matched with the perforate on the fuel tank sidewall of transformer, and is provided with latch.
Preferably, described first fixed head is that two rows are evenly fixed on base plate, is provided with the cushion block for support oil tank of transformer, base plate is also provided with the locating piece for locating oil tank of transformer corrugated plating at the top of first fixed head at four end angle places.
Preferably, described active grab comprises horizontal active grab and plug-type active grab.
The beneficial effect adopting technique scheme to produce is: this frock is divided into interior side positioning mechanism and outer side positioning mechanism, can be fixed the steel plate be clipped in wherein from inside and outside both sides simultaneously, welding front spring separates, between inside and outside two the detent mechanisms in turn steel plate of all directions being clipped in homonymy respectively, namely be clipped in " 7 " between body and active grab, and itself and through hole are fixed by latch by the perforate of fuel tank sidewall bottom, first corrugated plating can be found accurately placement location by locating piece for the sidewall with corrugated plating, then its top is clamped by inside and outside side positioning mechanism again, for with corrugated plating side steel plate, its outer side positioning mechanism not only comprises horizontal active grab but also comprise plug-type active grab, clamping position can be carried out from the both direction of corrugated plating, and the vertical section of " 7 " body can move downward thus the inner side of withstanding steel plate is fixed under the promotion of the related montant of cylinder in interior side positioning mechanism, and with limited block on the upside of traversing section, cylinder ejection can be prevented excessive, and regracting cylinder piston rod after welding well, under the pulling of spring, vertical section gets back to original position again, leave inside steel plate, the welding of cover plate i.e. oil tank bottom plate is carried out again after the Plate Welding of four direction, this frock can position from inside and outside both direction steel plate, accurate positioning is firm, accelerate speed of welding, ensure that product quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of oil tank of transformer in frock during positioning welding.
Wherein, 1, base plate, the 2, first fixed head, 3, " 7 " body, 4, montant, 5, cross bar, 6, cylinder, 7, spring, the 8, second fixed head, 9, limited block, 10, through hole, 11, fuel tank sidewall, 12, corrugated plating, 13, cushion block, 14, locating piece, 15, horizontal active grab, 16, plug-type active grab.
Detailed description of the invention
Be illustrated in figure 1 the structural representation of frock, comprise base plate 1, base plate 1 is provided with interior side positioning mechanism and outer side positioning mechanism, described interior side positioning mechanism is: the first fixed head 2 being provided with multiple vertical setting in the middle part of base plate 1, " 7 " body 3 that You Transverse puts on the sidewall of each the first fixed head 2, the position that the traversing section of " 7 " body 3 that Suo Shu Transverse puts is connected with vertical section by the first rotating shaft and the first fixed head 2 hinged, the vertical section of " 7 " body 3 that Suo Shu Transverse puts is positioned near base plate 1 edges of boards side, described vertical section is positioned at the upside of traversing section, the inner end of described traversing section by the second rotating shaft and montant 4 hinged, the bottom of described montant 4 is connected with cross bar 5, the bottom of described cross bar 5 is connected with the piston rod of cylinder 6, the bottom of described montant 4 is also connected with spring 7, described outer side positioning mechanism is: be furnished with multiple second fixed head 8 at the edge of base plate 1 along the bearing of trend of base plate 1 edges of boards, the second fixed head 8 is provided with active grab.Base plate 1 is also provided with the through hole 10 matched with the perforate on the fuel tank sidewall 11 of transformer, and is provided with latch, base plate 1 is also provided with the locating piece 14 for locating oil tank of transformer corrugated plating 12.
Certain distance is left between interior side positioning mechanism and outer side positioning mechanism, here the distance left needs the steel plate of welding to arrange to place, oil tank of transformer is welded by four sides steel plate and cover plate, relative two sides steel plate is wherein had to be provided with corrugated plating 12, first fixed head 2 is two rows, often arrange four, and be evenly arranged, it is positioned at the medium position of base plate 1, second fixed head 8 is positioned at the marginal position of base plate 1, each edges of boards place is provided with two, the first block plate i.e. fuel tank sidewall 11 that need welding are placed between two detent mechanisms, plug latch fuel tank sidewall 11 and base plate 1 are fixed, then corresponding cylinder 6 is braked, its piston rod upwards pushes up, then " 7 " body 3 is around the first axis of rotation, the downward lateral movement of vertical section, withstand from inner side by fuel tank sidewall 11, then the active grab on outer side positioning mechanism second fixed head 8 is utilized to withstand fuel tank sidewall 11 from outside, after fixing, the sidewall with corrugated plating 12 is fixed between the two equally, due to corrugated plating 12, so be provided with the locating piece 14 for locating on base plate 1, shape and the corrugated plating 12 of locating piece 14 are suitable, namely be just in time stuck in when corrugated plating 12 puts down on locating piece 14, then inside and outside side positioning mechanism is in like manner utilized to be clamped, operate so successively, weld together after four side plates of composition oil tank of transformer are all located, finally weld on the base plate cover of cover plate i.e. oil tank of transformer.Be illustrated in figure 2 the structural representation of oil tank of transformer in frock during positioning welding.
In addition, the limited block 9 be connected with the first fixed head 2 is provided with in the upside of traversing section, on each first fixed head 2, " 7 " quantity of body 3 is two, and vertically arrange up and down on the sidewall of the first fixed head 2, first fixed head 2 is evenly fixed on base plate 1 in two rows, be provided with the cushion block 13 for support oil tank of transformer at the top of first fixed head 2 at four end angle places, described active grab comprises horizontal active grab 15 and plug-type active grab 16.It is constant that the setting of limited block 9 and locating piece 14 determines the fixed position of steel plate in frock, when relocating the steel plate of the fuel tank of lower a set of needs welding after the good a set of fuel tank of welding, the position of the latter's steel plate and the position of the former steel plate are identical, because had limited block 9 so the degree of cylinder 6 piston rod upwards ejection is identical, so the angle of the downward sideway swivel of vertical section is also identical, namely vertical section is the same from inner side to the ejection dynamics of steel plate, and the clamping degree of the active grab of outer side positioning mechanism can regulate, when vertical section is rotated in place time, only clamp is adjusted to the outside of withstanding steel plate, also because there has been the setting of locating piece 14, the position of locating piece 14 on base plate 1 is constant, so corrugated plating 12 position be stuck on locating piece 14 is also constant, and the vertical section ejection dynamics of interior side positioning mechanism is constant, so be also constant with the sidewall locations of corrugated plating 12, for the outer side positioning mechanism of fixed oil tank sidewall 11 only with plug-type active grab 16, it need to a direction ejection fuel tank sidewall 11, but for the side box wall with corrugated plating 12, the existing plug-type active grab 16 of outer side positioning mechanism corresponding to it, have again horizontal active grab 15, it can clamp from orthogonal both direction corrugated plating 12.So identical by this tool locating transformer oil tank structure out, accurate positioning, ensure that the uniformity of producing product, improves working (machining) efficiency, ensure that quality.
In sum: this frock is divided into interior side positioning mechanism and outer side positioning mechanism, can be fixed the steel plate be clipped in wherein from inside and outside both sides simultaneously, welding front spring separates, between inside and outside two the detent mechanisms in turn steel plate of all directions being clipped in homonymy respectively, namely be clipped in " 7 " between body and active grab, and itself and through hole are fixed by latch by the perforate of fuel tank sidewall bottom, first corrugated plating can be found accurately placement location by locating piece for the sidewall with corrugated plating, then its top is clamped by inside and outside side positioning mechanism again, for with corrugated plating side steel plate, its outer side positioning mechanism not only comprises horizontal active grab but also comprise plug-type active grab, clamping position can be carried out from the both direction of corrugated plating, and the vertical section of " 7 " body can move downward thus the inner side of withstanding steel plate is fixed under the promotion of the related montant of cylinder in interior side positioning mechanism, and with limited block on the upside of traversing section, cylinder ejection can be prevented excessive, and regracting cylinder piston rod after welding well, under the pulling of spring, vertical section gets back to original position again, leave inside steel plate, the welding of cover plate i.e. oil tank bottom plate is carried out again after the Plate Welding of four direction, this frock can position from inside and outside both direction steel plate, accurate positioning is firm, accelerate speed of welding, ensure that product quality.
Claims (4)
1. the positioning tool for welding transformer fuel tank, it is characterized in that: comprise base plate (1), base plate (1) is provided with interior side positioning mechanism and outer side positioning mechanism, described interior side positioning mechanism is: the first fixed head (2) being provided with multiple vertical setting at base plate (1) middle part, " 7 " body (3) that You Transverse puts on the sidewall of each the first fixed head (2), the position that the traversing section of " 7 " body (3) that Suo Shu Transverse puts is connected with vertical section by the first rotating shaft and the first fixed head (2) hinged, the vertical section of " 7 " body (3) that Suo Shu Transverse puts is positioned near base plate (1) edges of boards side, described vertical section is positioned at the upside of traversing section, the inner end of described traversing section by the second rotating shaft and montant (4) hinged, the bottom of described montant (4) is connected with cross bar (5), the bottom of described cross bar (5) is connected with the piston rod of cylinder (6), the bottom of described montant (4) is also connected with spring (7), described outer side positioning mechanism is: be furnished with multiple second fixed head (8) at the edge of base plate (1) along the bearing of trend of base plate (1) edges of boards, the second fixed head (8) is provided with active grab.
2. a kind of positioning tool for welding transformer fuel tank according to claim 1, it is characterized in that: be provided with the limited block (9) be connected with the first fixed head (2) in the upside of described traversing section, each first fixed head (2) is upper, and " 7 " quantity of body (3) is two, and vertically arrange up and down on the sidewall of the first fixed head (2), base plate (1) is also provided with the through hole (10) matched with the perforate on the fuel tank sidewall (11) of transformer, and is provided with latch.
3. a kind of positioning tool for welding transformer fuel tank according to claim 2, it is characterized in that: described first fixed head (2) is evenly fixed on base plate (1) in two rows, be provided with the cushion block (13) for support oil tank of transformer at the top of first fixed head (2) at four end angle places, base plate (1) is also provided with the locating piece (14) for locating oil tank of transformer corrugated plating (12).
4. a kind of positioning tool for welding transformer fuel tank according to claim 3, is characterized in that: described active grab comprises horizontal active grab (15) and plug-type active grab (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410511976.5A CN104227306B (en) | 2014-09-29 | 2014-09-29 | Positioning tool for welding transformer tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410511976.5A CN104227306B (en) | 2014-09-29 | 2014-09-29 | Positioning tool for welding transformer tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104227306A true CN104227306A (en) | 2014-12-24 |
| CN104227306B CN104227306B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410511976.5A Active CN104227306B (en) | 2014-09-29 | 2014-09-29 | Positioning tool for welding transformer tank |
Country Status (1)
| Country | Link |
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| CN (1) | CN104227306B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874958A (en) * | 2015-05-27 | 2015-09-02 | 安徽普伦智能装备有限公司 | Automatic positioning welding system for box |
| CN107363455A (en) * | 2017-08-31 | 2017-11-21 | 江苏精电气科技有限公司 | A kind of sucked type positioner for booth case frame welding |
| CN107553034A (en) * | 2017-09-11 | 2018-01-09 | 广东精创机械制造有限公司 | A kind of elevator safety gear shell weld jig |
| CN107775252A (en) * | 2017-11-24 | 2018-03-09 | 江西卓尔金属设备集团有限公司 | Rifle cabinet framework welding robot fixture |
| CN108393641A (en) * | 2018-05-22 | 2018-08-14 | 华翔翔能电气股份有限公司 | Oil tank of transformer skeleton jig |
| CN108581318A (en) * | 2018-04-27 | 2018-09-28 | 柳州煜华科技有限公司 | Fuel tank closes weldering flexible positioning method |
| CN110814566A (en) * | 2019-12-12 | 2020-02-21 | 临沂昌立得工程机械设备有限公司 | Manufacturing process of large oil tank for engineering machinery |
| CN113714953A (en) * | 2021-09-08 | 2021-11-30 | 南阳市一通防爆电气有限公司 | Multi-process machining device for explosion-proof cabinet |
| CN118287777A (en) * | 2024-06-06 | 2024-07-05 | 济南民昌新能源有限公司 | Welding device and welding method for transformer oil tank |
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| CN204035872U (en) * | 2014-08-08 | 2014-12-24 | 欧伏电气股份有限公司 | Switch board welding tooling |
| CN204160102U (en) * | 2014-09-29 | 2015-02-18 | 河北昊昱焊接技术研究所有限公司 | A kind of positioning tool for welding transformer fuel tank |
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| EP1552900A1 (en) * | 2002-08-22 | 2005-07-13 | Honda Giken Kogyo Kabushiki Kaisha | Welding method, welding system, and welding jig |
| CN2808406Y (en) * | 2005-06-01 | 2006-08-23 | 东莞莫仕连接器有限公司 | Clamp apparatus |
| CN202240251U (en) * | 2011-06-01 | 2012-05-30 | 柳州市久日工程机械有限公司 | Pneumatic fixture assembly for splicing main platform |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874958A (en) * | 2015-05-27 | 2015-09-02 | 安徽普伦智能装备有限公司 | Automatic positioning welding system for box |
| CN107363455A (en) * | 2017-08-31 | 2017-11-21 | 江苏精电气科技有限公司 | A kind of sucked type positioner for booth case frame welding |
| CN107553034A (en) * | 2017-09-11 | 2018-01-09 | 广东精创机械制造有限公司 | A kind of elevator safety gear shell weld jig |
| CN107775252A (en) * | 2017-11-24 | 2018-03-09 | 江西卓尔金属设备集团有限公司 | Rifle cabinet framework welding robot fixture |
| CN108581318A (en) * | 2018-04-27 | 2018-09-28 | 柳州煜华科技有限公司 | Fuel tank closes weldering flexible positioning method |
| CN108393641A (en) * | 2018-05-22 | 2018-08-14 | 华翔翔能电气股份有限公司 | Oil tank of transformer skeleton jig |
| CN110814566A (en) * | 2019-12-12 | 2020-02-21 | 临沂昌立得工程机械设备有限公司 | Manufacturing process of large oil tank for engineering machinery |
| CN110814566B (en) * | 2019-12-12 | 2021-11-16 | 临沂昌立得工程机械设备有限公司 | Manufacturing process of large oil tank for engineering machinery |
| CN113714953A (en) * | 2021-09-08 | 2021-11-30 | 南阳市一通防爆电气有限公司 | Multi-process machining device for explosion-proof cabinet |
| CN113714953B (en) * | 2021-09-08 | 2023-03-10 | 南阳市一通防爆电气有限公司 | Multi-process machining device for explosion-proof cabinet |
| CN118287777A (en) * | 2024-06-06 | 2024-07-05 | 济南民昌新能源有限公司 | Welding device and welding method for transformer oil tank |
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