CN104227205A - Robot welding system with continuous stations - Google Patents
Robot welding system with continuous stations Download PDFInfo
- Publication number
- CN104227205A CN104227205A CN201410314887.1A CN201410314887A CN104227205A CN 104227205 A CN104227205 A CN 104227205A CN 201410314887 A CN201410314887 A CN 201410314887A CN 104227205 A CN104227205 A CN 104227205A
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- China
- Prior art keywords
- robot
- welding
- base
- workbench
- fixture
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Manipulator (AREA)
Abstract
The invention provides a robot welding system with continuous stations. The robot welding system comprises a welding robot, a robot base, a robot control device, a welding device and a clamping module. The welding robot is placed on the robot base and connected with the welding device, the robot control device is respectively connected with the welding robot and the welding device, and the clamping module comprises a base and three workbenches arranged on the base. Baffles are arranged among the three workbenches, fixtures with limiting supports are placed on the three workbenches respectively, and to-be-machined supports are arranged on the clamps through the limiting supports. The robot welding system with the continuous stations is simple, waiting time is saved while operation efficiency is improved by the aid of the robot and the three workbenches, operations including starting, ordering, stopping and the like of the system are completed by a main operation box, and the robot welding system is in a two-hand starting mode.
Description
Technical field
The present invention relates to welding field, be specifically related to a kind of robot welding system with continuous station.
Background technology
The welding of some present framework accessories, mostly need manual operation, human weld is by the hand-held soldering appliance of workman, melting solder under high arc temperature thus object is linked together, in this operating process, due to electricity, light, heat radiation and spark, dust and pernicious gas, direct injury is caused to human body, although workman with protective face mask, still can not avoid injury when welding completely.And also there is following deficiency in human weld: 1. welding efficiency is low, and cost of labor is high; 2. solder joint is uneven, and ratio of defects is high.
Although at welding field, also there are some robot welding systems, these systems only provide a robot working position mostly, cause robot welding efficiency low and the problem that cost is high.
Summary of the invention
The present invention is that to solve the above-mentioned existing welding system human weld efficiency mentioned low and cost is high, and there is the problem of certain risk, a kind of robot welding system with continuous station is provided, it adopts robot to weld frame, not only solve safety problem, and improve the welding efficiency of frame.
Concrete, the invention provides a kind of robot welding system with continuous station, it comprises welding robot, robot base, robot controller, welder and self-clamping module, described welding robot is placed on described robot base, described welding robot connects described welder, described robot controller connects described welding robot and described welder respectively, described self-clamping module comprises base and is arranged on the workbench on described base, the quantity of described workbench is three, baffle plate is provided with in the middle of described three workbench, the upper right two ends of circumference that described three workbench are separately positioned on described base, described robot base is fixed on the mid portion of described base, described three workbench are placed with fixture respectively, described fixture is provided with limiting bracket, described support to be processed is arranged on described fixture by described limiting bracket.
Preferably, described fixture is provided with welder support and gas support.
Preferably, described fixture comprises clamp base and limiting bracket, and described support to be processed is placed on described fixture by described limiting bracket.
Preferably, described welder comprises welding gun, the source of welding current, wire feeder and welding cooling device, and described welding gun is connected with described welding cooling device, and described welding gun comprises welding gun body and anticollision sensor.
Preferably, described fixture be provided with cylinder and control air valve.
Preferably, described robot controller is provided with guidance panel, described guidance panel is provided with start button, reservation start button and stop button.
Preferably, described base is provided with the forklift shovel pin hole of convenient movement.
Mechanism of the present invention is simple, adopts the setting of robot and three workbench, saves and waits equal time, improve operating efficiency, the operation such as startup, reservation, stopping of main operation box completion system, and Starting mode is both hands startups.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of control device of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment and accompanying drawing, the present invention is further explained:
The invention provides a kind of robot welding system with continuous station, as shown in Figures 1 and 2, it comprises welding robot 1, robot base 2, robot controller 3, welder and self-clamping module 6, welding robot 1 is placed on robot base 2, welding robot 1 connecting welding device, robot controller 3 is connecting welding robot 1 and welder respectively, self-clamping module 6 comprises base 60 and is arranged on the workbench 61 on base 60, the quantity of workbench 61 is three, baffle plate 4 is provided with in the middle of three workbench 61, three workbench 61 are separately positioned on base 60 circumferentially, the angle formed between every two workbench 61 is 120 degree, robot base 2 is fixed on the mid portion of base 60, three workbench 61 are placed with fixture 5 respectively, fixture 5 is provided with limiting bracket, support to be processed is arranged on fixture 5 by limiting bracket.
Welding robot 1: welding robot 1 is arranged on robot base 2, welding robot adopts import famous brand name robot PanasonicTM1400, and the robot free degree is 6 axles; The prudent 6Kg of mechanical wrist; Repetitive positioning accuracy≤± 0.10mm; Maximum reach 1437mm; Adopt Chinese and English display teach box; There is up-to-date highly sensitive collision detection and Flexible Control function, prevent robot because collide and generation damage or reduction positioning precision, robot also has simultaneously: welding wire pumpback function, electric arc overlap joint function, reignition of arc function, oscillating function, translation functions etc.Welding robot connects robot controller 3 by cable, robot controller 3 is provided with robot and looks religion device.Welding robot 1 is by cable connecting welding device.
Base 60: native system adopts common bed, robot base 2, respectively according to workbench 61, is settled in the middle of base 60 in the two ends of base 60, base 60 is provided with baffle plate 4 in the middle of three workbench, susceptor surface is sprayed paint.Base is provided with the forklift shovel pin hole of convenient movement.The movement of robot welding system can be facilitated.
Welder: welder is provided with welding gun, the source of welding current, wire feeder and welding cooling device, welding gun is by welding torch cable connecting welding power supply, welding gun is connected with welding cooling device, welding gun comprises welding gun body and anticollision sensor, when welding gun runs into collision, anticollision sensor can be responded to fast, and notifies that welding robot 1 quits work.Welding wire is arranged on welding wire plate rail.Data communication can be realized between welder and welding robot 1.
Self-clamping module 6: self-clamping module 6 is provided with fixture 5 and workbench 61, fixture 5 is arranged on workbench 61, fixture 5 is provided with welder support and gas support.Fixture 5 comprises clamp base and limiting bracket, and support to be processed is placed on fixture 5 by limiting bracket.Fixture 5 be provided with cylinder and control air valve.Fixture 5 is provided with altogether the control air valve of 4 the first cylinders, 4 the second cylinders, 20 the 3rd cylinders, two limiting brackets and difference control cylinder.
As shown in Figure 2, robot controller 3: institute's robot controller 3 is provided with guidance panel 30, guidance panel 30 is provided with start button 31, reservation start button 32 and stop button 33.Robot controller 3 is industrial control unit (ICU), and robot controller 3 is equipped with PORT COM, can be connected with internet.
Below in conjunction with accompanying drawing, operation principle of the present invention is further explained:
Operationally, first press lower air valve, recess out fixture 61, be placed on fixture 5 by support 4 to be processed by position-limit mechanism, concrete step is as follows:
1. press control air valve, recess fixture.
2. put into the product component of support to be processed, press control air valve, the parts of support to be processed are fixed by the 3rd cylinder 6 action.
3. put into the product component of support to be processed, press control air valve, the second cylinder and the 3rd cylinder action, and then press control air valve, the parts of support to be processed are fixed by the 3rd cylinder action.
4. put into the product component of support to be processed, press control air valve, the parts of support to be processed are fixed by the 3rd cylinder action.
5. put into the product component of support to be processed, press control air valve, the parts of support to be processed are fixed by the 3rd cylinder action.
6. put into the product component of support to be processed, press control air valve, the parts of support to be processed are fixed by the 3rd cylinder action.
7. put into the product component of support to be processed, press control air valve, the parts of support to be processed are fixed by the 3rd cylinder action.
8. start welding robot 1 after passed examination and carry out welding.
Operationally, operator will need the workpiece of welding to be contained on fixture on 1 workbench (calling the first workbench in the following text) 61.Operator exits and presses the start button 31 on robot controller 3, and welding robot 1 starts A and welds at the first workbench 61.
Welding robot 1 is while the first workbench 61 welds, and operator will need the workpiece of welding to be contained on fixture 61 on remaining two workbench (the second workbench) 4, and operator exits and by the start button 31 on robot controller 3; If (now the first workbench still welding, press reservation start button 32, second workbench and the 3rd workbench enter subscription state)
Welding robot 1 completes the welding of the workpiece of the first workbench, as long as the second workbench has had reservation, robot welds the workpiece on the second workbench immediately.Meanwhile the workpiece that the first workbench welds unloads by operator, will need the clamping workpiece of welding on fixture 61.Preengage by reservation start button 32 again after clamping completes.So move in circles work, and production efficiency is higher.
Mechanism of the present invention is simple, adopts the setting of robot and three workbench, saves and waits equal time, improve operating efficiency, the operation such as startup, reservation, stopping of main operation box completion system, and Starting mode is both hands startups.
Person of ordinary skill in the field is to be understood that: when not departing from general principle of the present invention; can carry out various amendment, retouching, combination, supplement or the replacement of technical characteristic the present invention, these equivalent substitute modes or obviously mode of texturing all fall within protection scope of the present invention.
Claims (8)
1. the robot welding system with continuous station, it is characterized in that: it comprises welding robot, robot base, robot controller, welder and self-clamping module, described welding robot is placed on described robot base, described welding robot connects described welder, described robot controller connects described welding robot and described welder respectively, described self-clamping module comprises base and is arranged on the workbench on described base, the quantity of described workbench is three, baffle plate is provided with in the middle of described three workbench, the upper right two ends of circumference that described three workbench are separately positioned on described base, the angle that every two workbench are formed is 120 degree, described robot base is fixed on the mid portion of described base, described three workbench are placed with fixture respectively, described fixture is provided with limiting bracket, described support to be processed is arranged on described fixture by described limiting bracket.
2. the robot welding system with continuous station according to claim 1, is characterized in that: described fixture is provided with welder support and gas support.
3. the robot welding system with continuous station according to claim 2, is characterized in that: described fixture comprises clamp base and limiting bracket, described support to be processed is placed on described fixture by described limiting bracket.
4. the robot welding system with continuous station according to claim 3, it is characterized in that: described welder comprises welding gun, the source of welding current, wire feeder and welding cooling device, described welding gun is connected with described welding cooling device, and described welding gun comprises welding gun body and anticollision sensor.
5. the robot welding system with continuous station according to claim 3, is characterized in that: described fixture be provided with cylinder and control air valve.
6. the robot welding system with continuous station according to claim 5, is characterized in that: the control air valve described fixture being provided with altogether 4 the first cylinders, 4 the second cylinders, 20 the 3rd cylinders, two limiting brackets and difference control cylinder.
7. the robot welding system with continuous station according to claim 6, is characterized in that: described robot controller is provided with guidance panel, described guidance panel is provided with start button, reservation start button and stop button.
8. the robot welding system with continuous station according to claim 1, is characterized in that: the forklift shovel pin hole described base being provided with convenient movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410314887.1A CN104227205A (en) | 2014-07-04 | 2014-07-04 | Robot welding system with continuous stations |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410314887.1A CN104227205A (en) | 2014-07-04 | 2014-07-04 | Robot welding system with continuous stations |
Publications (1)
| Publication Number | Publication Date |
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| CN104227205A true CN104227205A (en) | 2014-12-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410314887.1A Pending CN104227205A (en) | 2014-07-04 | 2014-07-04 | Robot welding system with continuous stations |
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| CN (1) | CN104227205A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670828A (en) * | 2017-03-28 | 2017-05-17 | 张宁峰 | Platform device for multi-station machining |
| CN106670827A (en) * | 2017-03-28 | 2017-05-17 | 张宁峰 | Platform device for multi-station machining |
| CN106975879A (en) * | 2017-04-27 | 2017-07-25 | 厦门实启机械有限公司 | A kind of three station barcode scanning automatic welding production lines |
| CN108296597A (en) * | 2018-03-05 | 2018-07-20 | 宁波弗德曼自动化科技有限公司 | A kind of three station robot welding workstation of dust treatment formula |
| WO2021248645A1 (en) * | 2020-06-09 | 2021-12-16 | 南京英尼格玛工业自动化技术有限公司 | Auxiliary apparatus for multi-station automatic high-temperature spray welding equipment and auxiliary method for auxiliary apparatus |
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| US20040138782A1 (en) * | 2003-01-09 | 2004-07-15 | Passmore Michael L. | Multi-station robotic welding assembly |
| CN202591857U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Balanced suspension robot welding workstation |
| CN203018942U (en) * | 2013-01-14 | 2013-06-26 | 高桥金属制品（苏州）有限公司 | Robot type welding system |
| US20130200560A1 (en) * | 2009-10-08 | 2013-08-08 | Lincoln Global, Inc. | Multiple axis positioner |
| CN103817396A (en) * | 2013-11-19 | 2014-05-28 | 芜湖普威技研有限公司 | Robot welding production line and utilization method thereof |
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2014
- 2014-07-04 CN CN201410314887.1A patent/CN104227205A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20040138782A1 (en) * | 2003-01-09 | 2004-07-15 | Passmore Michael L. | Multi-station robotic welding assembly |
| US20130200560A1 (en) * | 2009-10-08 | 2013-08-08 | Lincoln Global, Inc. | Multiple axis positioner |
| CN202591857U (en) * | 2012-04-17 | 2012-12-12 | 漳州联合华鑫焊接自动化设备有限公司 | Balanced suspension robot welding workstation |
| CN203018942U (en) * | 2013-01-14 | 2013-06-26 | 高桥金属制品（苏州）有限公司 | Robot type welding system |
| CN103817396A (en) * | 2013-11-19 | 2014-05-28 | 芜湖普威技研有限公司 | Robot welding production line and utilization method thereof |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670828A (en) * | 2017-03-28 | 2017-05-17 | 张宁峰 | Platform device for multi-station machining |
| CN106670827A (en) * | 2017-03-28 | 2017-05-17 | 张宁峰 | Platform device for multi-station machining |
| CN106975879A (en) * | 2017-04-27 | 2017-07-25 | 厦门实启机械有限公司 | A kind of three station barcode scanning automatic welding production lines |
| CN108296597A (en) * | 2018-03-05 | 2018-07-20 | 宁波弗德曼自动化科技有限公司 | A kind of three station robot welding workstation of dust treatment formula |
| CN108296597B (en) * | 2018-03-05 | 2023-10-31 | 浙江航工智能科技有限公司 | Smoke-dust-treatment type three-station robot welding workstation |
| WO2021248645A1 (en) * | 2020-06-09 | 2021-12-16 | 南京英尼格玛工业自动化技术有限公司 | Auxiliary apparatus for multi-station automatic high-temperature spray welding equipment and auxiliary method for auxiliary apparatus |
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Application publication date: 20141224 |
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| RJ01 | Rejection of invention patent application after publication |