CN104227196A - Welding method of temperature pipe and reheating heat section pipe - Google Patents
Welding method of temperature pipe and reheating heat section pipe Download PDFInfo
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- CN104227196A CN104227196A CN201410460513.0A CN201410460513A CN104227196A CN 104227196 A CN104227196 A CN 104227196A CN 201410460513 A CN201410460513 A CN 201410460513A CN 104227196 A CN104227196 A CN 104227196A
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- welding
- pipe
- hot arc
- temperature
- reheating hot
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
- B23K35/304—Ni as the principal constituent with Cr as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/23—Arc welding or cutting taking account of the properties of the materials to be welded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention provides a welding method of a temperature pipe and a reheating heat section pipe. The method is characterized by comprising the following steps that 1, high-chromium-nickel austenitic stainless steel welding wires or nickel base welding wires are used as welding materials; 2, at least two transition layers are formed on the welding materials in the first step in an overlay welding way at the base material side of the main reheating heat section pipe; 3, the welding center of the reheating heat section pipe and the temperature pipe is found out, and the temperature pipe and the reheating heat section pipe are welded through electrically welding the welding materials in the first step. The selected welding materials conform to the base material requirements of the main reheating heat section pipe, and in addition, the line expansion coefficient of the welding seam materials is between the line expansion coefficients of the temperature pipe and the reheating heat section pipe materials, so the heat-crack-resistant performance of welding seam metal and the high-temperature performance of welding joints can be met.
Description
Technical field
The present invention relates to a kind of welded steel technical field, particularly relate to the welding method of a kind of temperature pipe and reheating hot arc pipe.
Background technology
In the boiler in power plant, usually can select to elect the material of temperature pipe as 1Cr18Ni9Ti, elect reheating hot arc tubing matter as P22.Namely P22+1Cr18Ni9T temperature base welding point belongs to Dissimilar Steel Welded Joint: austenite welds with ferrite.Although we there has been ripe welding procedure to the respective welding procedure of P22 and 1Cr18Ni9Ti two kinds of metal materials and welding method, but the welding procedure of P22+1Cr18Ni9Ti dissimilar steel, particularly be similar to the corner joint of this pattern of reheating hot arc base, because the chemical composition of bi-material and metallographic structure exist very large difference, and Physical Properties Difference is larger, be easy to occur large-area welding defect, in running, often there is cracking phenomena, form very large potential safety hazard.In introducing in many documents and materials, the welding of P22+1Cr18Ni9Ti can adopt TIG-R40, also can adopt TGS-347 welding wire.But these two kinds of techniques are in use than undesirable, and the two all occurs cracking phenomena.We adopt Inconel182 welding wire when processing Similar Problems at the scene, and effectiveness comparison is good, also has the successful use experience of 5,6 years, is applicable to production scene.
1Cr18Ni9Ti belongs to Austenitic stainless corrosion-resistant steel, and it has higher anti intercrystalline corrosion performance.At variable concentrations, in some organic acids of different temperatures and inorganic acid, especially in Oxidant, there is good decay resistance.This steel is after Overheating Treatment (1050 ~ 1100 DEG C are quenched in water or in air), and in single phase austenite tissue, in high-intensity magnetic field, do not produce magnetic induction, this steel has good corrosion resistance and weldability.Thermal conductivity is little, thermal conductivity λ=24.7/w (mk) 600 DEG C time, and linear expansion coefficient is very large, and 600 DEG C time, its linear expansion coefficient is 18.2 × 10
-6/ DEG C
-1, be easy to produce larger welding deformation, easily cause larger welding stress.Because thermal conductivity factor is little, the weld penetration obtained under same welding current is larger than heat resisting steel.In order to prevent weld seam overheated, welding current answers alloy heat resisting steel little by about 10% ~ 20%, and adopts small diameter welding wire.
P22 belongs to Cr-Mo low-alloy steel, is used in power plant's reheaing steam pipe material specially, has good solderability, excellent heat resistance and heat endurance, and the Technology for Heating Processing of recommendation is: tempering 720 ~ 730 DEG C, it is organized as pearlite+ferrite.It has good impact flexibility and high and stable rupture ductility, has good non-oxidizability and heat resistance, has the performance of higher resistance to high temperature corrosion, have good processing performance and physical property.But more responsive to hydrogen, easily there is hydrogen induced cracking.P22 steel is widely used in thermal power plant as high temperature track, and in recent years, nearly all newly-built subcritical, the supercritical unit of China all adopts P22 steel as important high temperature track such as reheating hot pipes
Problems existing during P22+1Cr18Ni9Ti welding:
P22 belongs to Cr-Mo low-alloy steel, 1Cr18Ni9Ti belongs to austenitic stainless steel, Cr-Mo low-alloy steel and austenite different steel weld, because the metal of two kinds of heterogeneities, different crystal structure mixes mutually, near its melt run, there is the inhomogeneities of chemical composition, metallographic structure, mechanical performance and physical property.Due to the existence of these inhomogeneities, cause very large hidden danger to the safety in utilization of joint.When pearlite and austenitic steel welding, there is following subject matter:
1) difference of physical property: the thermal coefficient of expansion of Cr-Mo low-alloy steel and austenitic steel (20 DEG C ~ 600 DEG C: the linear expansion coefficient of austenitic steel is 18.5 × 10-6/ DEG C, the linear expansion coefficient of Cr-Mo low-alloy steel is 12.5 × 10-6/ DEG C), difference about 50%, higher thermal stress will be produced at fusion face place when parts bear Thermal Cyclic Effects, this high temperature stress is also cause interface to form weld crack, the main cause damaged.
2) transition of alloying element:
(1) be that alloying element dissolves by mechanical mixture and liquid diffusion in welding process.
(2) when pearlitic steel welds with austenitic steel, form transition zone will cause: soften by the pearlite mother metal of golden melt run being formed de-C layer, the black then forming high rigidity in the side of austenitic steel weld seam oozes C layer, cause the decline of these district's creep resisting ability, creep rupture strength and plasticity etc., cause the initial failure of joint.
3) interfacial stress of welding point: each region of welding point, because chemical composition is different with metallographic structure, plasticity is also different with hardness toughness, makes residual stress distribution uneven, under thermal cycle effect, easily produces fatigue crack.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides one can welding effect good, and there is no the temperature pipe of weld crack and the welding method of reheating hot arc pipe.
Technical scheme provided by the invention is:
A welding method for temperature pipe and reheating hot arc pipe, comprises the following steps: one, select high chromiumnickel austenite stainless steel welding wire or nickel-based welding wire as welding material; Two, the welding material built-up welding transition zone in the mother metal side step one of main reheating hot arc pipe, and excessively layer at least comprises two-layer; What three, find reheating hot arc pipe and temperature pipe welds center, and by the welding material of electric welding in step one, temperature pipe and reheating hot arc pipe weld together.
Preferably, also comprise the cleaning to temperature pipe and reheating hot arc pipe before step 2, wherein after cleaning, temperature pipe and reheating hot arc pipe can expose metallic luster.
Preferably, before step 2, also comprise the mechanical processing steps to temperature pipe; Comprise the opening of reheating hot arc pipe to be processed into the mechanical processing steps of reheating hot arc pipe and there is an opening opened wide, and the opening opened wide comprises an inclined-plane tilted with temperature tubular axis line.
Preferably, above-mentioned opening also comprise one with the inwall of temperature tubular axis line parallel, the gap between inwall and temperature pipe is 1mm; The angle of inclined-plane and temperature tubular axis line is 35 DEG C.
Preferably, above-mentioned welding material is Inconel 82 welding wire, and described Inconel 82 welding wire comprises the Ni that mass component is 67%, the C of 0.1%, the Mn of 3.0%, the Nb of 2.5%, the Si of 0.5%, the Cu of 0.25%, the Cr of 20%, the Ti of 0.75%, S and P of 0.02%.
Preferably, the welding manner of step 3 kind is GTAW; And weldingvoltage scope is 20 ~ 25V, welding current is straight polarity direct current, and size of current is 80 ~ 90A, and speed of welding is 60 ~ 80mm/min.
Preferably, in the welding manner of step 3, ground floor speed of welding is 60mm/min, and second layer speed of welding is 80mm/min.
Preferably, the thickness of above-mentioned at least two excessive layers is all 2 ~ 3mm.
Adopt above-mentioned preferred technical scheme, the welding material of selection meets the mother metal demand of main reheating hot arc pipe, and the linear expansion coefficient of weld material is between temperature pipe and reheating hot arc tube material linear expansion coefficient; So the heat crack resistance of weld metal and the high-temperature behavior of welding point can be met; And adopt welding material built-up welding one excessively layer on the mother metal of main reheating hot arc pipe, the migration of carbon in welding process can be prevented; The welding material of above-mentioned employing, properties can meet the requirement of associated welds standard, can ensure the safe operation of equipment.
After adopting above-mentioned preferred technical scheme, following beneficial effect can be had: the welding point cracking resistance 1, formed is good.2, technology stability, good reliability.3, Weld Performance meets elevated temperature strength and hot operation operating mode needs.
Accompanying drawing explanation
The flow chart of the welding method of a kind of temperature pipe that Fig. 1 provides for the embodiment of the present invention and reheating hot arc pipe;
The partial structurtes schematic diagram of a kind of temperature pipe that Fig. 2 provides for the embodiment of the present invention and reheating hot arc pipe;
Partial schematic diagram after a kind of temperature pipe that Fig. 3 embodiment of the present invention provides welds with reheating hot arc pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, it should be noted that, these specific descriptions just allow those of ordinary skill in the art be more prone to, clearly understand the present invention, but not limitation of the invention is explained.
Embodiment 1:
As shown in Figure 1, preferably, the present embodiment provides the welding method of a kind of temperature pipe and reheating hot arc pipe, and step comprises:
S1, selects welding material:
Select high chromiumnickel austenite stainless steel welding wire or nickel-based welding wire as welding material.Now select Inconel 82 welding wire, the chemical composition of welding wire is in table 1.
The chemical composition of table 1 welding wire:
| Welding wire | Ni | C | Mn | Nb | Si | Cu | Cr | Ti | S、P |
| Inconel?82 | 67 | 0.10 | 3.0 | 2.5 | 0.5 | 0.25 | 20 | 0.75 | 0.02 |
Welding material is Inconel 82 welding wire, and described Inconel 82 welding wire comprises the Ni that mass component is 67%, the C of 0.1%, the Mn of 3.0%, the Nb of 2.5%, the Si of 0.5%, the Cu of 0.25%, the Cr of 20%, the Ti of 0.75%, S and P of 0.02%.
Before welding, temperature pipe and reheating hot arc pipe are cleaned: weldment group to front should by groove face and near the oil, paint, rust, dirt etc. of the 20 millimeters of inside and outside walls in mother metal both sides clear up dirty clean, until send metallic luster.After cleaning, temperature pipe and reheating hot arc pipe can expose metallic luster.
As shown in Figure 2, before welding, the machining of temperature pipe and the mechanical processing steps of reheating hot arc pipe 1 are comprised: the opening of reheating hot arc pipe 1 is processed into there is an opening opened wide, and the opening opened wide comprises an inclined-plane 4 tilted with temperature pipe 2 axis.Opening also comprise one with the inwall 5 of temperature pipe 2 axis being parallel, the gap between inwall 5 and temperature pipe 2 is 1mm; Inclined-plane 4 is 35 DEG C with the angle of temperature tubular axis line.Wherein, main reheating hot arc thickness of pipe wall is H1, and the height of inwall 5 on temperature pipe 2 axis direction is H0, H0 is 10mm.As shown in Figure 2 and Figure 3, the height forming leg 3 outside reheating hot arc pipe 1 is H2, and H2<H1.
S2, the excessive layer of built-up welding:
In the mother metal side of reheating hot arc pipe with the welding material built-up welding transition zone in step one, and excessively layer comprises two-layer.
S3, formally welds:
What find reheating hot arc pipe and temperature pipe welds center, and by the welding material of electric welding in step one, temperature pipe and reheating hot arc pipe weld together.
The difference of the physical property of various material: martensite steel is different with the thermal coefficient of expansion of austenitic steel, 20 DEG C ~ 600 DEG C: the linear expansion coefficient of austenitic steel is 18.5 × 10-6m/ DEG C, the linear expansion coefficient of martensite steel is 12.6 × 10-6/ DEG C; And Inconel 82 welding wire linear expansion coefficient 20 DEG C of 16 × 10-6m/ DEG C.So, the heat crack resistance of weld metal and the high-temperature behavior of welding point can be met.
In step S3, welding manner is GTAW; And weldingvoltage scope is 20 ~ 25V, welding current is straight polarity direct current, and size of current is 80A, and speed of welding is 60mm/min; In the welding manner of step 3, ground floor speed of welding is 60mm/min, and second layer speed of welding is 80mm/min; The thickness of above-mentioned two excessive layers is all 2mm.More concrete is as shown in table 2:
Table 2. level fixes welding condition
Simultaneously, in step S3, the excursion of the penetration ratio of argon tungsten-arc welding is very large, it can between 10-100%, when not using packing material, penetration ratio can reach 100%, will adopt less welding conditions during formal welding, strict control thermal weld stress amount, reduce fusion ratio, the fusion situation with P22 reheating hot arc pipe side mother metal is paid special attention in welding.Temperature >=300 DEG C between controlling every layer.Adopt multi-layer multi-pass welding process, the fusion situation between welding bead be ensured, avoid the formation of interlayer and do not melt and defect; Face of weld and mother metal want rounding off.
After step s 3, also checking procedure is comprised.Wherein, checkout procedure can be evaluated according to " thermal power plant solder technology code " DL/T 869-2012, and welding point visual examination is qualified; Surperficial excessive defect is not found according to " bearing device Non-Destructive Testing " JB/T4730-2005, angle welding PT flaw detection.
Embodiment 2:
S1, selects welding material:
Select high chromiumnickel austenite stainless steel welding wire or nickel-based welding wire as welding material.Now select Inconel 82 welding wire
S2, the excessive layer of built-up welding:
In the mother metal side of reheating hot arc pipe with the welding material built-up welding transition zone in step one, and excessively layer comprises five layers.
S3, formally welds:
What find reheating hot arc pipe and temperature pipe welds center, and by the welding material of electric welding in step one, temperature pipe and reheating hot arc pipe weld together.
In step S3, welding manner is GTAW; And weldingvoltage scope is 25V, welding current is straight polarity direct current, and size of current is 90A, and speed of welding is 80mm/min; In the welding manner of step 3, ground floor speed of welding is 60mm/min, and second layer speed of welding is 65mm/min, and third layer speed of welding is 70mm/min, and the 4th layer of speed of welding is 75mm/min, and layer 5 speed of welding is 80mm/min; The thickness of above-mentioned two excessive layers is all 3mm.
Finally it should be noted that, above-mentioned explanation is only most preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art; do not departing within the scope of technical solution of the present invention; the way of above-mentioned announcement and technology contents all can be utilized to make many possible variations and simple replacement etc. to technical solution of the present invention, and these all belong to the scope of technical solution of the present invention protection.
Claims (9)
1. a welding method for temperature pipe and reheating hot arc pipe, is characterized in that, comprising:
One, select high chromiumnickel austenite stainless steel welding wire or nickel-based welding wire as welding material;
Two, the welding material built-up welding transition zone described in the mother metal side step one of main reheating hot arc pipe, and transition zone at least comprises two-layer;
What three, find reheating hot arc pipe and temperature pipe welds center, and by the welding material of electric welding described in step one, described temperature pipe and described reheating hot arc pipe weld together.
2. the welding method of temperature pipe as claimed in claim 1 and reheating hot arc pipe, it is characterized in that, before step 2, also comprise the cleaning to described temperature pipe and described reheating hot arc pipe, wherein after cleaning, described temperature pipe and described reheating hot arc pipe can expose metallic luster.
3. the welding method of temperature pipe as claimed in claim 1 and reheating hot arc pipe, it is characterized in that, before step 2, also comprise the mechanical processing steps to described reheating hot arc pipe: comprise the opening of described reheating hot arc pipe to be processed into there is an opening opened wide, and the opening opened wide comprises an inclined-plane tilted with described temperature tubular axis line.
4. the welding method of temperature pipe as claimed in claim 3 and reheating hot arc pipe, is characterized in that, described opening also comprise one with the inwall of described temperature tubular axis line parallel, the gap between described inwall and described temperature pipe is 1mm.
5. the welding method of temperature pipe as claimed in claim 3 and reheating hot arc pipe, it is characterized in that, the angle of described inclined-plane and described temperature tubular axis line is 35 DEG C.
6. the welding method of temperature pipe as claimed in claim 1 and reheating hot arc pipe, it is characterized in that, described welding material is Inconel 82 welding wire, and described Inconel 82 welding wire comprises the Ni that mass component is 67%, the C of 0.1%, the Mn of 3.0%, the Nb of 2.5%, the Si of 0.5%, the Cu of 0.25%, the Cr of 20%, the Ti of 0.75%, S and P of 0.02%.
7. the welding method of temperature pipe as claimed in claim 1 and reheating hot arc pipe, it is characterized in that, the welding manner of described step 3 kind is GTAW; And weldingvoltage scope is 20 ~ 25V, welding current is straight polarity direct current, and size of current is 80 ~ 90A, and the speed of welding of described at least two transition zones is 60 ~ 80mm/min.
8. the welding method of temperature pipe as claimed in claim 7 and reheating hot arc pipe, it is characterized in that, in described welding manner, ground floor speed of welding is 60mm/min, and second layer speed of welding is 80mm/min.
9. the welding method of temperature pipe as claimed in claim 1 and reheating hot arc pipe, it is characterized in that, the thickness of described at least two excessive layers is all 2 ~ 3mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410460513.0A CN104227196A (en) | 2014-09-11 | 2014-09-11 | Welding method of temperature pipe and reheating heat section pipe |
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| CN201410460513.0A CN104227196A (en) | 2014-09-11 | 2014-09-11 | Welding method of temperature pipe and reheating heat section pipe |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104923935A (en) * | 2015-06-29 | 2015-09-23 | 山东钢铁股份有限公司 | Method for welding large-thickness slabs having high alloy content |
| CN113084309A (en) * | 2021-04-16 | 2021-07-09 | 东方电气(广州)重型机器有限公司 | Welding method for chromium molybdenum steel and heat-resistant stainless steel under high-temperature liquid sodium medium |
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| CN1445044A (en) * | 2003-04-17 | 2003-10-01 | 哈尔滨工业大学 | Method for red copper transition welding without preheating metal alloy |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104923935A (en) * | 2015-06-29 | 2015-09-23 | 山东钢铁股份有限公司 | Method for welding large-thickness slabs having high alloy content |
| CN113084309A (en) * | 2021-04-16 | 2021-07-09 | 东方电气(广州)重型机器有限公司 | Welding method for chromium molybdenum steel and heat-resistant stainless steel under high-temperature liquid sodium medium |
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