The quick positioning and clamping device of axle type gear and positioning and clamping method
Technical field
The present invention relates to a kind of positioning and clamping device of gear, more particularly to the quick positioning and clamping of major axis type gear roll flute
Device and positioning and clamping method.
Background technology
High-precision axle type gear workpiece when gear teeth molding roll flute is processed, typically using default high accuracy on workpiece
Positioning datum of the top contact positioning on centre bore and lathe as workpiece, the operator of molding gear grinding machine bed first have to pass through
It is top under adjustable on dial gauge centering gear grinding machine working platform so that under lathe, the top centre of gyration and platen returns
Turn in the accuracy rating that center is maintained at same, then lifting workpiece makes that its lower end centre bore is top with lathe tentatively to be completed to connect
Touch positioning, then operate the upper end center hole of the upper top downward workpiece pressing of gear grinding machines, complete upper and lower two centre bore and meanwhile with it is upper
Under it is top contact positioning, realize the Quick self-centering of workpiece, it is ensured that positioning precision of the gear in lathe.
Due to molding gear grinding machine bed and the reasons in structure of workpiece itself, this positioning mode has two in reality processing
Plant defect:First, upper and lower two top molding gear grinding machines are carried, the stroke between which is up and down top is for the height of workpiece to be machined
Degree is conditional, and the workpiece highly more than the upper and lower top range of lathe is cannot be top completing clamping by lathe two
, thus the axle type gear more than certain length roll flute processing cannot be carried out using the method for two top positioning, do not have in addition
The axle type gear workpiece of centre bore cannot more use molding gear grinding machine roll flute;Second, for the impaired workpiece of centre bore, utilize
During two top positioning, the true axis of rotation of workpiece can be caused much to deviate the datum axis of lathe because of the exception of centre bore,
At this moment centre bore is positioned it cannot be guaranteed that the positioning precision of workpiece.
For two above-mentioned point defects, modal solution is by two kinds of interim and less professional auxiliary at present
Overcoming, a kind of be to process the only uniform screwed holes of 4-6 in the end face of workpiece to frock, blending bolt and one it is simple in the middle of
Mold is fixed on workplace vertical on platen, recycles the micro turn of each bolt (using the micro- of threaded connection presence
There is a small amount of displacement in small―gap suture, bolt band part of starting building) by workpiece slowly centering, because the gap randomness being threadedly coupled it is very big, work
Part is easily loosened in processing, while thread mill drilling can destroy workpiece so that finished product is difficult to meet design drawing requirement.It is another
It is, by upper and lower two groups of chucks, workplace vertical to be fixed between the endoporus of two chucks to plant, by adjusting upper and lower scroll chuck by work
Be present up and down totally eight centering adjustable points in part centering, this device, pull one hair and move the whole body when adjusting centering, and centering does not have any rule
Rule can be followed, and constantly can only attempt completing centering by long-time.Using both auxiliary device, operator's clamping centering
Difficulty is greatly increased, and the gear shaft of clamping centering can be just completed using two centre bores positioning more than ten minutes, and now clamping centering is past
Toward needing six, seven hours of cost to complete, production efficiency is significantly reduced, the needs of batch production can not be met at all.
Moreover, due to the less stable of current auxiliary device, also there is workpiece positioning precision in process and gradually lose
Lose even workpiece and slide equivalent risk, it is easy to cause emery wheel knife, workpiece to scrap even workpiece landing and cause lathe and operation
The injury of personnel, Safety Risk in Production are very big.
Therefore invention one kind can be suitable for all axle type gears includes overlength size axle body, centre bore damage and non-stop layer hole etc.
The quick positioning and clamping device of axle type gear roll flute is extremely necessary.
The content of the invention
Cannot be positioned using two centre bores for many major axis type gears, existing auxiliary device stability is bad, positioning accurate
The low problem of poor, working (machining) efficiency is spent, the purpose of the present invention is to propose to a kind of easy to operate, safe and reliable major axis type gear roll flute
Quick positioning and clamping device and positioning and clamping method.
The purpose of the present invention will be achieved by the following technical programs:
The quick positioning and clamping device of a kind of axle type gear, including the base and mold that interfix, the center of the base
It is provided with top, above the mold, is provided with compression module, the compression module is included for the pedestal affixed with the mold,
The pedestal at least includes a U-shaped portion, has a rotating shaft through the U-shaped portion, and the part rotating shaft in U-shaped portion inner chamber is the
One rectangular spline structure, is socketed with a cam thereon, and two outside U-shaped portion section rotating shaft is respectively thread segment and the second rectangular flower
Bond structure, wherein thread segment are connected with a stop nut, and the second rectangular spline structure is connected with one handle, the cam of the cam
Face is connected to a T-shaped sliding bar, and the bar portion front end of the T-shaped sliding bar is thread segment, thereon with being connected to extension bar, the lengthening
The end face of bar is provided with arc pressuring plate, is additionally provided with back-moving spring between the T-shaped sliding bar and the U-shaped portion bottom of pedestal.
Preferably, the mold includes the base plate for being close to the base, perpendicular to the riser and cylinder of the base plate, institute
Riser diverging is stated located at the periphery of the cylinder, the compression that is located module is fixed on the riser and cylinder.
Preferably, the riser is four groups, has four to compress module and is fixed on four groups of risers and cylinder respectively.
Preferably, an oil filler point is further opened with the top of the pedestal.
Preferably, the back-moving spring is two, separated by a distance positioned at the T-shaped slip rod axis both sides respectively
In U-shaped portion bottom groove.
Preferably, the plane projection curve negotiating below equation formula I of the cam, (II), (III) obtain,
During θ ∈ [0,240 °], the plane projection equation of cam curved surface:
Y=(θ+240/s*R) * sin (θ)/(240/s) (I)
X=(θ+240/s*R) * cos (θ)/(240/s)
During θ ∈ [240 °, 300 °], the plane projection equation of cam curved surface:
Y=(s+R) * sin (θ) (II)
X=(s+R) * cos (θ)
α=arctan (s/2 π R) (III) in formula
In formula R be radius of cam base-circle, θ be cam work corner, α be cam rise pressure angle, s be T-shaped sliding bar most
Big rise distance.
Preferably, thread friction torque T of the thread segment of the rotating shaft>n*Mf, in formula, n is safety coefficient, takes 1.5-3, Mf
For the moment of reaction.
Preferably, the helicitic texture of the thread segment of the rotating shaft is obtained by below equation formula IV, (V), (VI),
Horizontal reacting force of the workpiece to sliding bar:Ff=G*tan (β) (IV)
The moment of reaction:
Mf=Ff* (R+s) * tan (α)=G* (R+s) * tan (α) * tan (β) (V)
Thread friction torque:T=0.5*Fb*tan(ρ-λ)*d2 (Ⅵ)
Wherein:
F in formulabFor the axial pre tightening force that preloading spring is produced, λ is thread lead angle,For form of thread angle, μsFor friction
Coefficient, d2For the pitch diameter of thread, G is workpiece gravity, and β is workpiece angle of inclination, and R is radius of cam base-circle, s be T-shaped sliding bar most
Big rise distance, ρ is equivalent friction angle,For normal direction ridge angle.
Present invention further teaches a kind of positioning and clamping method using the quick positioning and clamping device of above-mentioned axle type gear, including
Following steps:
Centering is top first, top concentric with platen to ensure;
Then base is fixed on the table by the U-type groove of base;
Mold and compression module are placed on base, and are fixed on the table;
Axle type gear one end is put in the cylinder of mold, makes the central aperture of axle type gear top, complete axle class tooth
The centering of wheel;
With the bounce of the cylindrical reference tape in centimeter check axle type gear top, the pressure of relevant position is adjusted according to bounce result
Tight module, rotates handle, and cam promotes sliding bar and arc pressuring plate, clamps and adjust angle of the workpiece in vertical direction, until
After the bounce of axle type gear upper level band meets technical requirements, stop nut is tightened, the centering positioning and clamping before roll flute is completed.
Beneficial effects of the present invention are:
1st, this device substantially increases artificial centering efficiency, in addition by the top Quick self-centering for realizing axle type gear
Can change different top, it is adaptable to different centre hole axis type gears.
2nd, adjusted by the threaded adjusting between extension bar and sliding bar, the installation site between compression module and mold,
The displacement that cam rotation is produced is adjusted and changes arc pressuring plate, and this device is applicable to the axle type gear of most diameters
Centering clamping.
3rd, the particular design of the cam surface of cam, it is ensured that sliding bar obtains the regulation amount of feeding of even.
4th, by the mechanics principle of the cooperation of handle and cam, it is very big that user produces can pressing plate with less power
Pressure, alignment and clamping process simple and fast.
5th, rotating shaft one end has certain self-locking performance to be threadedly coupled, in itself with pedestal, adds stop nut, it is ensured that plus
Stability during work.
6th, the selection of helicitic texture, it is ensured that its moment of friction is more than the anti-work that workpiece in clamping workpiece fabrication is produced to cam
With torque, it is ensured that cam back skating phenomenon in the case where the course of work will not occur in the moment of reaction.
Hereinafter just accompanying drawing in conjunction with the embodiments, is described in further detail to the specific embodiment of the present invention, so that of the invention
Technical scheme is more readily understood, grasps.
Description of the drawings
Structural representations of the Fig. 1 for apparatus of the present invention;
Fig. 2 is the structural representation that the present invention compresses module;
Fig. 3 is the motion principle schematic diagram that the present invention compresses module;
Fig. 4 is the graph of a relation of the rotational angle with the slip throw of lever of cam of the present invention;
Fig. 5 is the structural representation of cam of the present invention;
Force analysis schematic diagrams of the Fig. 6 for apparatus of the present invention;
Operation principle schematic diagrams of the Fig. 7 for apparatus of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiments of the invention, the every other reality obtained under the premise of creative work is not made by those of ordinary skill in the art
Example is applied, the scope of protection of the invention is belonged to.
As shown in Figure 1 to Figure 3, present invention is disclosed a kind of quick positioning and clamping device of axle type gear, including interfixing
Base 1 and mold 2, the top of the mold 2 is provided with compression module, and the compression module is included for solid with the mold 2
The pedestal 4 for connecing, the pedestal 4 at least include a U-shaped portion, have a rotating shaft 5 through the U-shaped portion, in U-shaped portion inner chamber
Part rotating shaft 5 is the first rectangular spline structure, is socketed with a cam 6 thereon, and two outside U-shaped portion section rotating shaft 5 is respectively spiral shell
Stricture of vagina section and the second rectangular spline structure, wherein thread segment are connected with a stop nut 8, the second rectangular spline structure and one handle 7
Connect, the cam surface of the cam 6 is connected to a T-shaped sliding bar 11, and the bar portion front end of the T-shaped sliding bar 11 is thread segment,
Thereon with extension bar 9 is connected to, the extension bar 9 is the hollow cylinder that endoporus is screw thread, and its end face is provided with arc pressuring plate 10, described
Arc pressuring plate 10 positions periphery same diameter with gear workpieces.
Back-moving spring 12 is additionally provided between the T-shaped sliding bar 11 and the U-shaped portion bottom of pedestal 4.The back-moving spring 12
For two, respectively in the U-shaped portion bottom groove separated by a distance of 11 axis both sides of the T-shaped sliding bar.
The mold 2 includes the base plate 21 for being close to the base 1, perpendicular to the riser 22 and cylinder of the base plate 21
23, located at the periphery of the cylinder 23, the compression that is located module is fixed on the riser 22 and cylinder 23 diverging of the riser 22.
In this preferred embodiment, the riser 22 be four groups, have four compress modules be bolted on respectively this four
On group riser 22 and cylinder 23, for adjusting angle gripper of the gear in vertical direction.
Six U-type grooves are provided with the base plate of base 1 and mold 2 uniformly, for whole device is fixed on gear grinding machines work
On platform;There is a Morse's taper endoporus at 1 center of base, for installing top 3;The top of the pedestal 4 is further opened with an oil filler point
13, for providing lubricating oil for the slip of T-shaped sliding bar 11 (hereinafter referred to as sliding bar).
With reference to shown in Fig. 3,4,5, cam rotation is converted into compression module the level of sliding bar using flat cam mechanism
Mobile, when handle is rotated in the 0-240 ° of working region, cam promotes the flat board on sliding bar, and the clamping for completing sliding bar is moved
Make.When molding mill is processed, it is the grinding accuracy for meeting the gear teeth, for longaxones parts, to it is generally desirable to workpiece axis of rotation relative
To control within 0.01mm in the bounce of machine tool rotary working table axis, it requires that the device can be when centering is clamped
It is finely adjusted in 0.01mm step-lengths.
To obtain the regulation amount of feeding of even, cam needs specific profile law curve, makes rotation handle in work
When making rotational angle θ in optional position in region, it is t that the displacement of sliding bar is permanent, that is, require that sliding bar is rotating handle working region
Interior (0-240 °), its characteristics of motion are movement at the uniform velocity.At 240 ° -300 °, setting sliding bar is in maximum rise 5mm, work
Handle is rotated in region (0-240 °) and often rotates 1 °, sliding bar will produce the displacement of 0.02mm, during by rotating handle to adjust,
Rotate decreased food and be designed as 300mm, when handle tip being rotated in circumferencial direction movement 1.67mm, just can realize sliding bar
The displacement of 0.01mm, the precision of artificial operation (handss rotate fixed handle and copper rod touch rotates handle tip) can easily meet work
Part centering is required.
The cam surface working profile plane projection curvilinear equation of cam is designed according to the sliding bar characteristics of motion:
The projection equation of the plane of cam curved surface during θ ∈ [0,240 °]:
Y=(θ+240/s*R) * sin (θ)/(240/s)
X=(θ+240/s*R) * cos (θ)/(240/s)
The projection equation of the plane of cam curved surface during θ ∈ [240 °, 300 °]:
Y=(s+R) * sin (θ)
X=(s+R) * cos (θ)
α=arctan (s/2 π R) in formula
In formula R be radius of cam base-circle, θ be cam work corner, α be cam rise pressure angle, s be T-shaped sliding bar most
Big rise distance (5mm i.e. in this example).
Another feature of the present invention is the realization of stopping function in clamping process.By the selection of helicitic texture, it is ensured that its
Moment of friction is more than clamping the moment of reaction that produces to cam of workpiece in workpiece fabrication, it is ensured that cam will not be in the course of work
There is lower back skating phenomenon in the moment of reaction.
Connect for triangle thread between the rotary shaft and pedestal in compression module of the present invention, preloading spring is arranged on rotary shaft
Between pedestal, preloading spring is in compressive state all the time and produces certain axial thrust to rotary shaft, and screw thread pair is in pre-
Tight shape simultaneously produces certain moment of friction, by the selection to spring parameter and thread parameter, it is ensured that the moment of friction is more than folder
The moment of reaction that workpiece is produced to cam during clamping of workpieces, cam will not be moved back under occurring in the moment of reaction in the course of work
Sliding phenomenon.Design process is as follows:
As shown in Figure 6, during clamping workpiece, top for major support members in device, the effect of compression module is micro-
Righting workpiece is adjusted, makes axis of workpiece consistent with lathe base axis, gravity is produced when stressing conditions analysis is inclined for axis of workpiece
Component and clamp workpiece when clamping force.
Horizontal reacting force of the workpiece to sliding bar:Ff=G*tan (β)
The moment of reaction:Mf=Ff* (R+s) * tan (α)=G* (R+s) * tan (α) * tan (β)
Thread friction torque:T=0.5*Fb*tan(ρ-λ)*d2
Wherein:
F in formulabFor the axial pre tightening force that preloading spring is produced, λ is thread lead angle,For form of thread angle, μsFor friction
Coefficient, d2For the pitch diameter of thread, G is workpiece gravity, and β is workpiece angle of inclination, and R is radius of cam base-circle, s be T-shaped sliding bar most
Big rise distance, ρ is equivalent friction angle,For normal direction ridge angle.
By parameter reasonable in design so that screw thread unscrews torque T>n*Mf(moment of reaction), it is possible to ensure in pressure
Tight module will not return cunning in righting workpiece fabrication, and in formula, n is safety coefficient, can use 1.5-3.
The positioning and clamping method using the quick positioning and clamping device of above-mentioned axle type gear is following is a brief introduction of, including following step
Suddenly:
Centering top 3 first, to ensure that top 3 is concentric with platen;
Then base 1 is fixed on the table by the U-type groove of base 1;
Mold 2 and compression module are placed on base 1, and are fixed on the table;
14 one end of axle type gear is put in the cylinder 23 of mold 2, the central aperture top 3 of axle type gear 14 is made, it is complete
Into the centering of axle type gear;
With the bounce of the cylindrical reference tape in 14 top of centimeter check axle type gear, according to bounce result adjustment relevant position
Compression module, rotates handle 7, and cam 6 promotes sliding bar 11 and arc pressuring plate 10, clamps and adjust workpiece at the angle of vertical direction
Degree, after the bounce of 14 upper level band of axle type gear meets technical requirements, tightens stop nut 8, completes looking for before roll flute
Positive positioning and clamping.
The present invention is not limited to aforementioned embodiments, and those skilled in the art are gone back under the enlightenment of the technology of the present invention marrow
Other changes may be made, but as long as its function of realizing is same or similar with the present invention, the protection model of the present invention all should be belonged to
Enclose.