CN104220604A - Process and apparatus for briquette production - Google Patents

Process and apparatus for briquette production Download PDF

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Publication number
CN104220604A
CN104220604A CN201380019465.5A CN201380019465A CN104220604A CN 104220604 A CN104220604 A CN 104220604A CN 201380019465 A CN201380019465 A CN 201380019465A CN 104220604 A CN104220604 A CN 104220604A
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CN
China
Prior art keywords
carbon support
water vapor
mixing
briquet
temperature
Prior art date
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Pending
Application number
CN201380019465.5A
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Chinese (zh)
Inventor
H.赫克曼
R.米尔纳
J.武尔姆
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Primetals Technologies Austria GmbH
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Siemens VAI Metals Technologies GmbH Austria
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Application filed by Siemens VAI Metals Technologies GmbH Austria filed Critical Siemens VAI Metals Technologies GmbH Austria
Priority to CN201811455369.6A priority Critical patent/CN109385318A/en
Publication of CN104220604A publication Critical patent/CN104220604A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/14Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/22Methods of applying the binder to the other compounding ingredients; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/26After-treatment of the shaped fuels, e.g. briquettes
    • C10L5/28Heating the shaped fuels, e.g. briquettes; Coking the binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/361Briquettes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0086Conditioning, transformation of reduced iron ores
    • C21B13/0093Protecting against oxidation
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/242Binding; Briquetting ; Granulating with binders
    • C22B1/244Binding; Briquetting ; Granulating with binders organic
    • C22B1/245Binding; Briquetting ; Granulating with binders organic with carbonaceous material for the production of coked agglomerates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2250/00Structural features of fuel components or fuel compositions, either in solid, liquid or gaseous state
    • C10L2250/04Additive or component is a polymer
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/14Injection, e.g. in a reactor or a fuel stream during fuel production
    • C10L2290/148Injection, e.g. in a reactor or a fuel stream during fuel production of steam
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30Pressing, compressing or compacting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

Process for producing a briquette containing carbon carriers (2), where the carbon carriers (2) together with a binder system (3) are subjected to mixing with introduction of steam and the mixture obtained is subjected to pressing to give briquettes. Here, at least one of the steps: drying of the carbon carriers (2) before mixing; setting of the temperature of the carbon carriers (2) to be mixed with the binder system before mixing in a predefined temperature range; heat treatment of the briquettes after pressing, is carried out by means of direct or indirect interaction with superheated steam. Waste steam obtained here is used as at least part of the steam introduced during mixing. An apparatus for carrying out such a process has an apparatus for direct or indirect interaction with steam, from which a waste steam conduit leads and opens directly or indirectly into the mixing device.

Description

For the method and apparatus that carries out briquet manufacture
Technical field
The present invention relates to a kind of method of the briquet for the manufacture of comprising carbon support, wherein said carbon support stands to mix in the situation that adding water vapor with bonder system, and the mixture obtaining at this forms as briquet through being squeezed.
Background technology
When becoming piece (Steinkohlebrikettierung) in early days, hard coal first for manufactured the carbon support of piece by ickings, burns for being used as household fuel or being used in industrial burning bed.Therefore, know a large amount of methods that becomes piece for carrying out hard coal.For COREX/FINEX method of the pig iron for the manufacture of liquid, hard coal becomes piece to have very high meaning, because these methods, based on fixed bed process, are manufactured described fixed bed by the carbon support that becomes piece in fixed bed process.
Also, in the method representing by " smelting reduction process " this professional concept at these, together with the siderophore of the carbon support of one-tenth piece and process prereduction and filler, be loaded on the fixed bed surface of so-called melting gasifier.In described melting gasifier, the described siderophore through prereduction is finally reduced, and produce the pig iron of melting and the slag of melting, obtain the pig iron of described melting and the slag of melting once in a while by slag notch.Heat necessary for melting process provides by means of oxygen by the gasification of the carbon support of described one-tenth piece.In the situation that giving out heat, penetrate described curing bed at the hot gas of this generation, and leave described curing bed on described curing bed surface.In the adverse current with respect to described hot gas, solidify bed described in the pig iron of melting and the slag penetration of melting, and accumulate in the nethermost region of described curing bed, namely in the groove of so-called hole.For these processes, enough perviousness of described curing bed are essential, described perviousness become described in depending in the time being loaded on described curing bed surface piece carbon support granularity and solidifying on bed surface, solidifying bed in other words in during condition under the granule stability of carbon support of described one-tenth piece.Therefore the granularity of the carbon support of described one-tenth piece should have enough large coarse grain share and limited to small-particle share (Unterkornanteil) in the time being loaded on described curing bed surface.From the starting material of described carbon support by sieve to set suitable, for the granularity of the carbon support of loaded one-tenth piece in the time handling until must not be because mechanical stress suffers obvious destruction before being loaded on described curing bed surface.In addition, the granularity of the carbon support of described one-tenth piece should retain enough large coarse grain share and limited to small-particle share under described condition of solidifying on bed surface or during in solidifying bed.Become piece carbon support, in the time handling until prevent that the resistivity of the destruction of its granularity is called as low temperature intensity before being loaded on described curing bed surface, form under condition carbon support, on described curing bed or during in described curing bed of piece and prevent that the opposing intensity of the damage of its granularity is called as hot strength.
In the COREX/FINEX of the pig iron for the manufacture of liquid method, generally hard coal is used as to carbon support.Commercial common hard coal generally only has the share of 30-70% coarse grain, and this share can directly be loaded as the carbon support that becomes piece.Described compared with small-particle share in order also to use in the carbon support that becomes piece, its briquetting is applicable to.For anthracitic fritter, described low temperature intensity and described hot strength are natural characteristics, different from described anthracitic fritter, the low temperature intensity of the carbon support of the one-tenth piece of producing in the time of briquetting and hot strength pass through the kind of used method and the feature of enforcement is advantageously affected.
By US No 6332911, WO200250219, WO2004020555, WO2005071119, WO9901583, WO2010081620, hard coal briquetting method is illustrated together with COREX/FINEX.Wherein mention a large amount of possible, for the bonder system of this purposes, wherein also mention starch and polymkeric substance.In mentioned embodiment, correspondingly tackiness agent is mixed with liquid form and the coal that needs to be pressed into piece.But, with solid-state granular until the starch that the denseness of powdery exists and polymkeric substance-especially PVA must mix with higher moisture content volume-1 part dry tamanori and at least 10 parts of water or more water, for generation of the liquid tamanori that can handle.At doping water, very little time, uniform distribution tamanori, in coal is more difficult.Easily form deformed thing.Reduce thus the binding ability of described tamanori, this point then must be compensated by more consumption of tamanori.But this point is unwelcome for cost reason.If improve for this reason the moisture content volume of described tamanori, although so described tamanori can distribute better in coal, but cause very wet mixture, described very wet mixture is not easy to be pressed into piece, because described wet mixture easily forms bridge joint (Br ü ckenbildung) with the degree increasing due to its stickiness in the charging of briquet pressing machine, and therefore described briquet is often bonded at the inside of the mould of pressing machine.
But, for being necessary that the use of briquet in COREX/FINEX method of the liquid pig iron described, not only about the optimization of the intensity of described briquet and about the restriction for the humidity of described briquet before using, briquetting process is controlled, for the manufacture of the liquid pig iron.
Situation about the starch of powder type and coal being mixed using in water vapor has also been described in US1121325.But, first must manufacture water vapor cumbersomely, this increases the weight of the burden of the economy of described method.
In file US3018227A, US4557733A, US1871104A, to being illustrated manufacturing the steam using in the environment of briquet, but in the mixing step of carbon support and bonder system, do not add the waste vapour of other method steps.
Summary of the invention
Task of the present invention is, is provided for manufacturing a kind of method and a kind of device of briquet, and described method also can realize economic technology controlling and process in the time of the water vapor using for carbon support and bonder system are mixed.
This task is resolved by a kind of method of the briquet for the manufacture of comprising carbon support, wherein in the situation that adding water vapor, makes described carbon support stand to mix together with bonder system, and the mixture obtaining at this is formed as briquet through being squeezed.
Describedly be characterised in that by method of the present invention,
Implement from least one step in the step of following set, described set is made up of the following step:
-before described mixing, described carbon support is dried,
-before described mixing, the Temperature Setting of the carbon support that needs to be mixed with bonder system is arrived in predefined temperature range,
-after described extruding, described briquet is heat-treated,
Wherein
-before described mixing, described carbon support is carried out dry, and/or
-the thermal treatment after described extruding, described briquet carried out, and/or
-before described mixing, the Temperature Setting of the carbon support that needs to be mixed with bonder system is arrived to the setting in predefined temperature range,
By means of directly or indirectly carrying out with the interaction of overheated water vapor,
And the waste vapour producing in described interaction is at least measured as the part of the water vapor being added in the time mixing.
" carbon support " preferably has the carbon support lower than the granularity of 4mm, and described granularity is determined by screen analysis.Such carbon support is also referred to as ickings in this application.
Preferred described carbon support comprises coal, is particularly preferably hard coal, and especially preferred described carbon support is hard coal.Described carbon support also can comprise coke, petroleum coke, carbon containing dust, carbon containing mud or formed by these materials.Unique a kind of carbon support, for example unique a kind of coal or hard coal can be used, or the mixture for example, being formed by different types of carbon support, different types of coal or hard coal can be used." a kind of carbon support " for example refers to the carbon support in a source at this, or a kind of carbon support of carburizing degree, or is only for example metallurgical coal or is only hot coal." different types of carbon support " for example refers to the carbon support of different sources at this, or has the carbon support of different carburizing degree, or is for example metallurgical coal or hot coal.
By in method of the present invention, carbon support is processed into briquet described, method is: in the situation that adding water vapor, described carbon support and bonder system are mixed, and the mixture obtaining at this is squeezed into briquet.
Owing to using water vapor, in consuming bonder system, obtain the obvious higher intensity of described briquet with respect to the method that does not use water vapor.
The described water vapor that will add in mixing in other words its performance, namely its quality for example affects the characteristic of obtained briquet by the amount that is added into the amount of the water in described mixture or passes through added energy.Quality described water vapor, aspect energy letter and the water-content of every unit of quantity steam for example can or regulate by the degree of the condensation in wetting vapour by the overheated degree in overheated steam.For this reason, can make the water vapor of different mass mix.By it seems for the optimization of briquet quality, described mixing also can be passed through the amount of added water vapor and/or regulate by the time length of adding procedure.
Described bonder system comprise at least one tamanori and if possible other material, for example, for the solvent of described tamanori.Tamanori is a kind of material in this respect, by this material, solid material, for example powder with thinner degree of scatter is adhered to each other.
According to a kind of embodiment, " described tamanori " is to be difficult to water-soluble material; " be difficult to " to refer to a kind of material, this material water-soluble and in the time that temperature is 20 DEG C be dissolve completely need water for the quality share of tamanori, equal/be greater than 5 to 1 ratio.
Tamanori is for example starch or polyvinyl acetate (PVA).For example can be by water-soluble starch as tamanori system.
Implement from least one step in the step in following set by method of the present invention described, described set is made up of the following step:
-before described mixing, described carbon support is dried,
-before described mixing, the temperature of the carbon support that needs to be mixed with described bonder system is adjusted in predefined temperature range,
-after described extruding, described briquet is heat-treated.
If described carbon support has too high humidity for having the manufacture of briquet of the humidity that can accept, that will be dried described carbon support according to the present invention before mixing with described bonder system.Preferably there is the humidity of the water-content that is less than/equals 7 quality percentage points (7% mass percent), particularly preferably be the humidity with the water-content that is less than/equals 5 quality percentage points (5% mass percent).
By the adjusting for the described temperature that needs the carbon support that mixes with bonder system, can affect the strength property of described briquet.Therefore, according to the present invention, if desired before described mixing by the described Temperature Setting that needs the carbon support that mixes with bonder system to predefined-about desired strength property selected-temperature range in.
First the temperature of described carbon support determines the corresponding heat that must input with described water vapor, for setting the desired temperature for described bonder system and described carbon support are mixed.From described water vapor, take how many energy by the heating by for described carbon support away, carry out condensation with different degree.If described mixture, for example by the moisture that changes due to this condensation with respect to the amount of used bonder system in suitable ratio, that just advantageously affects the intensity of described briquet.
According to the present invention, if desired after described extruding to described briquet heat-treat-for example heating-, described thermal treatment can be single stage process or multistage process.By described thermal treatment, can in the meaning of sclerosis, affect the strength property of described briquet.
According to the present invention, implement at least one method steps in following method steps:
-before described mixing, described carbon support is dried,
-after described extruding, described briquet is heat-treated,
-by means of directly or indirectly, with the interaction of overheated water vapor before described mixing by the described Temperature Setting that needs the carbon support that mixes with bonder system in predefined temperature range.
In the time directly interacting, described overheated water vapor and described carbon support or briquet contact aspect material, wherein carry out heat transmission.
In the time indirectly interacting, described overheated water vapor does not contact aspect material with described carbon support or briquet; For example carry out heat transmission by wall body.
After one or more task finishing in described task
-before described mixing, described carbon support is dried,
-after described extruding, described briquet is heat-treated,
-before described mixing by the described Temperature Setting that needs the carbon support that mixes with bonder system in predefined temperature range,
Due to described overheated water vapor, produce and there is the temperature lower than overheated water vapor, so-called waste vapour.
Described mixing can or be carried out in the situation that adding material by batch ground in the situation that adding material continuously.
" thermal treatment " refers to heat supply, namely heating, but be not heat radiation, namely cooling.
According to the present invention, a part for the water vapor adding will be at least used as at the waste vapour that carries out producing while directly or indirectly interaction in described mixing.Can so utilize a part for the waste vapour of whole waste vapour that produce or described generation.Improve thus the economy of described method, because utilizing described waste vapour aspect energy and material, for the solvent heating and use acts on described bonder system in the time mixing.
According to one preferred embodiment,, preferably dryly described bonder system and described carbon support are mixed in solid-state state by method of the present invention described.Can make described bonder system than mixing with described carbon support better in this way in the time for example using sticky bonder system.
According to another kind of embodiment, described bonder system is mixed in liquid state with described carbon support; This is especially used in the shifting coupling system existing with liquid form.
According to another kind of embodiment, in the first mixing step, make described bonder system and described carbon support be mixed into the first premixture,
And make described premixture experience the second mixing step in the situation that adding water vapor.Then described water vapor impact formed by carbon support and bonder system, on the mixture that homogenizes to a great extent.
According to another kind of embodiment, this by described premixture, enter Temperature Setting in predefined temperature range while entering into described the second mixing step.Also can as discussed in advance, affect thus the characteristic of the briquet being obtained.
According to another kind of embodiment, by the setting of temperature of carbon support for flowing to described the first mixing step described premixture entered to Temperature Setting in predefined temperature range at this.Then, described premixture needn't accurately be heated in the described mixed organization that is used for manufacturing this premixture, this means the expense of less device.
According to another kind of embodiment, to carry out from least one parameter in the parameter of following set by changing for adjusting and/or the control of described the second mixing step, described set comprises following member (Mitglieder):
-described carbon support, at for example flow in kg/ time unit during for example in the amount of kg or in operation continuously by batch when operation,
-described carbon support from described the first mixing step out enter temperature in other words described premixture enter into the temperature that enters of described the second mixing step,
-described carbon support from described the first mixing step out enter humidity in other words described premixture enter humidity,
-the water vapor that adds is about the amount of the amount of described carbon support,
Pressure and/or the temperature of-the water vapor that adds,
-amount of water, the amount of water preferably adding with the desired ratio of the amount with respect to described carbon support in described the second mixing step,
-in for example steam rates in kg/ time unit during for example in the water vapor amount of kg or in operation continuously by batch when operation,
-add time length of water vapor preferably 0.5 to 30 minute, time length of 2 to 7 minutes particularly preferably.
The water vapor adding in described second step preferably regulates by one of following parameter with respect to the amount of the amount of carbon support:
-by batch when operation for example in the water vapor amount of kg,
-for example the steam rates in kg/ time unit in the time moving continuously,
-add time length of water vapor: preferably 0.5 to 30 minute, time length of 2 to 7 minutes particularly preferably when by batch operation,
-in described second step in the time of continuous operation the residence time of water vapor and/or premixture.
If by batch when operation, by the time length of described interpolation water vapor regulate added water vapor, about the amount of the amount at carbon support described in the second mixing step, this point nature is to understand the steam flow existing in this time as prerequisite so.
According to another kind of embodiment, at least one member of following set, carry out directly with water vapor or indirectly interact.Preferably use overheated water vapor at this.Wherein said set is made up of following member:
-by described premixture in the time entering into described the second mixing step, enter Temperature Setting in predefined temperature range,
-enter Temperature Setting in predefined temperature range by the setting of temperature of carbon support for flowing to described the first mixing step by described premixture.
According to another kind of embodiment, the waste vapour producing is at least used as to a part for the water vapor adding in this interaction in the time mixing.This has the following advantages: again it is joined in described method aspect material and energy.
Described bonder system advantageously comprises starch.Starch can cheaply and easily obtain and damage to the environment not.
According to another kind of embodiment, described bonder system comprises at least one component from following set, and described set is made up of following member:
-synthetic polymkeric substance,
-under the condition of described the second mixing step, be polymerized to the monomer of synthetic polymkeric substance,
Under the dry condition of-briquet that obtains in when extruding, be polymerized to the monomer of synthetic polymkeric substance.
" synthetic polymkeric substance " for example can refer to:
-styrene butadiene-multipolymer,
-vinylformic acid,
-thermoplastics and Plastic Resin are for example
Polystyrene,
Polyethylene,
Polyvinyl alcohol,
Polyethylene wax,
Resol,
Xylene formaldehyde resin,
-Polyurethane for example
Polyethers,
Polymeric polyisocyanate,
Preferred described bonder system comprises polyvinyl acetate.Described polyvinyl acetate can easily and in large quantities obtain, and for example can in the process of the method for the manufacture of the pig iron, manufacture according to claim 12.
According to another kind of embodiment, with the amount of 1 to 10 quality percentage point of quality of carbon support about flowing to described mixing to the component of mixing the hot strength that improves briquet in described carbon support.At this, described component can be for example the pitch earth of granular form, as drop ejection (Tropfenspr ü h), from metallurgical process dust/mud, there is the coal of the hot strength having improved with respect to described carbon support.
According to the described another kind of embodiment by method of the present invention, make described mixture make it stand pre-accumulation process before forming as briquet through being squeezed.Advantage is brought in the characteristic aspect that is squeezed in described briquet for the mixture through gathering in advance, especially higher density, and described higher density causes more solid briquet.
Another theme of the application is by the purposes briquet of method manufacture of the present invention, manufacture the method for the pig iron under the gasification at carbon support according to described.Preferably by the used heat producing in the described method of manufacturing the pig iron for the gasification at carbon support for the manufacture of at least a portion at the described water vapor using in by method of the present invention.
Another theme of the application is a kind of method, for the method, described bonder system comprises polyvinyl acetate, wherein said polyvinyl acetate is manufactured by monomer at least partly, and described monomer by means of based at the described output gas producing by the method for manufacturing the pig iron of the present invention, gasification for carbon support, obtain by the acetic acid in vinyl-acetic ester in the case of the conversion of the CO of synthesis gas.
Another theme of the application is to implement by the device of method of the present invention a kind of being suitable for, it has the mixed organization for carbon support and bonder system are mixed, and there is the pressing mechanism that pushes briquet for the basis at the mixture obtaining from described mixed organization
Wherein said mixed organization comprises that the water vapor for adding water vapor adds pipeline, it is characterized in that,
At least one member who exists following set, described set is made up of following member:
-for carbon support is carried out to dry moisture eliminator,
-heat treatment mechanism for described briquet is heat-treated,
-for changing the mechanism of the temperature of carbon support before being input to described mixed organization,
Wherein
-described moisture eliminator, and/or
-described for changing the mechanism of the temperature of carbon support before being input to described mixed organization, and/or
-described the heat treatment mechanism for briquet is heat-treated,
Be for water vapor interactional device directly or indirectly, be passed into this device for the water vapor feed-in mechanism of feed-in water vapor, and draw exhaust steam pipe from this device,
And wherein said exhaust steam pipe is passed into described water vapor to be added pipeline and/or is passed in described mixed organization.
If
-moisture eliminator, and/or
-for changing the mechanism of the temperature of carbon support before being input to described mixed organization, and/or
-heat treatment mechanism for described briquet is heat-treated,
Improve pressure with respect to environment, that is just before corresponding unit and the pressure equilibrium lock that is used for the material in corresponding unit, for example carbon support, mixture, briquet is installed afterwards.
Pressure equilibrium lock for described briquet is for example installed, if improved at the described pressure for heat treatment mechanism that briquet is heat-treated with respect to described environment.
Described mixed organization can be by batch ground or operation continuously.
Describedly for example can be configured to the bin that can heat for the mechanism that changes the temperature of carbon support before being input to described mixed organization.
According to one preferred embodiment, described moisture eliminator is described for changing the mechanism of the temperature of carbon support before being input to described mixed organization.This has reduced expense, maintenance expense and investment and the running cost of device aspect.
Describedly for example can be configured to the bin that can heat for the heat treatment mechanism that briquet is heat-treated.
According to a kind of embodiment, exist a kind of carbon support holder, described carbon support delivery conduit is passed into described moisture eliminator from described carbon support holder.Preferred described carbon support holder is provided with the mechanism of the temperature for changing the carbon support in described carbon support holder.This allow not need extra, for changing the unit of temperature of described carbon support.
Preferred described mixed organization comprises:
-for implementing the premixer of the first mixing step,
-be passed in described premixer, for bonder system is added to described premixer shifting coupling add pipeline,
-be passed in described premixer, for by carbon support, preferably from the carbon support of moisture eliminator add to described premixer carbon support add pipeline,
-for implementing the final mixing tank of the second mixing step, described water vapor adds pipeline and is passed in described final mixing tank.
Preferred described premixer has the mechanism of the temperature for changing the premixture in this premixer; For example run through heating unit that flow through or electricity by thermal barrier, for example steam or deep fat.
Preferably exist a kind of for to per time unit and/or every unit of quantity of the material that needs to be pressed into piece can join the device that the water vapor amount of described final mixing tank regulates and/or controls.Can improve thus describedly by the efficiency of method of the present invention, method is that described treatment condition are coordinated mutually with the mixture that needs to be pressed into piece best.
At least one member of preferred following set be for directly or indirectly with the interactional device of water vapor, be passed into this device for the water vapor feed-in pipeline of feed-in water vapor.Can implement the change for described temperature by means of water vapor in this way.Wherein said set is made up of following member:
-for changing the mechanism of temperature of the premixture in described premixer,
-for changing the mechanism of temperature of the carbon support in described carbon support holder.
According to a kind of embodiment, described exhaust steam pipe is passed into described water vapor to be added in pipeline and/or is passed in described premixing mechanism.
According to another kind of embodiment, described exhaust steam pipe is passed in described final mixing tank.
According to a kind of embodiment, in described mixed organization, premixer and final mixing tank are incorporated in a unit aspect device.This has reduced expense, maintenance expense and investment and the running cost of device aspect.
According to another kind of embodiment, describedly also comprise a kind of mechanism for the mixture of making at described mixed organization is gathered in advance by device of the present invention.This mechanism is then connected with described mixed organization by mixture supply line, and is connected for the pressing mechanism that briquet is pushed with described with described pre-accumulation escape route.The optional described mixture of making in mixed organization be directed to described for the mechanism gathering in advance before in kneading machine in optional existence by kneading.The consistence of described mixture that has been pressed into piece process change described in respect to the state after described mixed organization being thus.
In the application's scope, " steam " this word always refers to water vapor.
Brief description of the drawings
By means of some schematic, exemplary accompanying drawings, the present invention is set forth below:
Fig. 1 shows the schematic diagram by device of the present invention;
Fig. 2 schematically shows and is using made in accordance with the present invention briquet for the method for manufacturing the pig iron in the situation that carbon support gasifies and the situation for the manufacture of polyvinyl acetate by produced output gas.
Embodiment
Fig. 1 shows a kind of by device of the present invention, and this device has the mixed organization 1 for carbon support 2 and bonder system 3 are mixed.Described device also has the pressing mechanism 4 that pushes briquet for the basis at the mixture obtaining from described mixed organization 1.Described mixed organization 1 comprises that the water vapor for adding water vapor adds pipeline 5.In addition exist for carbon support 2 being carried out to dry moisture eliminator 6 and the heat treatment mechanism 7 for briquet is heat-treated.
Described moisture eliminator 6 be a kind of for indirectly with the interactional device of water vapor, and described for the heat treatment mechanism 7 that briquet is heat-treated be a kind of for directly with the interactional device of water vapor; Respectively there is water vapor feed-in pipeline 8a, a 8b for feed-in water vapor to be passed into aforementioned two devices, and draw respectively exhaust steam pipe 9a, a 9b from these two devices, wherein said exhaust steam pipe 9a is passed into described water vapor to be added in pipeline 5, and described exhaust steam pipe 9b is passed in described mixed organization 1.
Described carbon support 2, in this case by different sources and mixture that varigrained ickings forms in described mixed organization 1 with bonder system 3, stand to mix in the situation that adding water vapor together with starch powder in this case.Then make the mixture obtaining at this form as briquet through being squeezed in described pressing mechanism 4.In described moisture eliminator 6, be dried, until be less than/equal the water-content of 7 quality percentage points.Before mixing for the dry of described carbon support and after extruding for the thermal treatment of described briquet by means of input by described water vapor feed-in pipeline 8a, 8b, overheated water vapor carries out.Add in pipeline 5 join described water vapor by described exhaust steam pipe 9a at the waste vapour of this generation, and joining in described mixed organization 1 by described exhaust steam pipe 9b, is a part for the water vapor that adds in mixing at waste vapour described in described mixed organization.
Mixed organization 1 comprises premixer 10 for implementing the first mixing step and for implementing the final mixing tank 11 of the second mixing step.In described mixed organization 1, premixer 10 and final mixing tank 11 are merged into the unit of a device aspect.Be passed in described premixer 10 for the tackiness agent interpolation pipeline 12 that bonder system 3 is added to described premixer 10.Be passed into equally in described premixer 10 for the interpolation pipeline 13 that the carbon support from described moisture eliminator 63 is added to described premixer 10.Described water vapor adds pipeline 5 and is passed in described final mixing tank 11.In the first mixing step, bonder system in described premixer 10 3 and described carbon support 2 are mixed into premixture, and described premixture experiences the second mixing step in described final mixing tank 11 in the situation that adding water vapor by described water vapor interpolation pipeline 5.Add in pipeline 5 at described water vapor, exist for to Mei Shi unit and/or every unit of quantity of the material that needs to be pressed into piece can join the device 14 that the water vapor amount of described final mixing tank regulates and/or controls.Thus, can carry out from least one parameter in the parameter of following set by changing for adjusting and/or the control of described the second mixing step, described set is made up of following member:
-described carbon support, at for example flow in kg/ time unit during for example in the amount of kg or in operation continuously by batch when operation,
-described carbon support temperature that enters that enters temperature or described premixture and enter into described the second mixing step out from described the first mixing step,
-described carbon support humidity that enters that enters humidity or described premixture out from described the first mixing step,
-the water vapor that adds is about the amount of the amount of described carbon support,
Pressure and/or the temperature of-the water vapor that adds,
-amount of water, the amount of water preferably adding with the desired ratio of the amount with respect to described carbon support in described the second mixing step,
-in for example steam rates in kg/ time unit during for example in the water vapor amount of kg or in operation continuously by batch when operation,
-add time length of water vapor preferably 0.5 to 30 minute, time length of 2 to 7 minutes particularly preferably.
The device for regulating and/or control so also exists at exhaust steam pipe 9a, 9b, but for simple and clear former thereby not shown.
Described moisture eliminator 6 is simultaneously for changing the mechanism of described carbon support, temperature before joining described mixed organization.Utilize this moisture eliminator 6, can by by flow to the first mixing step carbon support 3 Temperature Setting to this mode in predefined temperature range by described premixture, in the time entering into described the second mixing step, enter Temperature Setting in predefined temperature range.As a supplement, can be by the mechanism 15 for changing the temperature in premixture described premixer, that have for described premixer, by described premixture in the time entering into described the second mixing step, enter Temperature Setting in predefined temperature range.By indirectly, carry out these with the interaction of water vapor and set the work that enters temperature described premixture, that enter into the second mixing step.The waste vapour producing in such interaction can be as the component of water vapor that is fed to described final mixing tank 11, but this point is here used for water vapor to be fed to the water vapor feed-in pipeline of described device 15 and not illustrate extraly for simple and clear former thereby picture.
Described carbon support 2 is passed through from carbon support holder 16 to 17 delivery of carbon support delivery conduit in described moisture eliminator, wherein before described carbon support is flowed to described mixing tank 6, be stored in described carbon support holder 16.Described carbon support holder 16 is provided with the mechanism 18 of the temperature for changing the carbon support 2 in described carbon support holder.This mechanism 18 be also a kind of for indirectly with the interactional device of water vapor, one that do not illustrate extraly for simple and clear reason, for the water vapor feed-in pipeline of feed-in water vapor be passed into described for indirectly with the interactional device of water vapor.
In the time of extruding briquet, pre-accumulation process can be by means of carrying out for the mechanism 28 that the mixture of manufacturing at described mixed organization 1 is gathered in advance.Can be selected in the described mixture of manufacturing in mixed organization 1 is imported to described for described mixture being carried out to kneading in the kneading machine 29 of optional existence before the mechanism 28 gathering in advance.
The described briquet by manufacture of the present invention is used in the method for manufacture the pig iron in the situation that carbon support gasifies; In Fig. 2, illustratively be COREX method and show described briquet.Briquet hardens in described heat treatment mechanism 7, and the briquet taking out from this heat treatment mechanism is flowed to coal bunker 19, also lump coal 20 is encased in described coal bunker 19.This material is flowed to melting gasifier 21 from described coal bunker 19.Also siderophore is input in described melting gasifier 21; In the case of the gasification of especially described carbon support, obtain the liquid pig iron.Can be by means of heat exchanger 22 from described extract out from melting gasifier 21, heat extraction in so-called producer gas, for the manufacture of at least a portion at the described water vapor utilizing in by method of the present invention.Described producer gas in reduction unit 23, be used as reducing gas in for the simple and clear former thereby dedusting mechanism that do not illustrate extraly, wherein in described reduction unit 23, produce the siderophore that is identified for being input in described melting gasifier.After running through and flowing through described reduction unit 23, from described reduction unit 23, extract so-called top gas 24 out.Then for example can heat be taken away from described top gas 24 by means of heat exchanger 25, for the manufacture of at least a portion at the described water vapor utilizing in by method of the present invention.Shown in Figure 2, through after described heat exchanger 25 described through overcooled top gas-if possible other, after unshowned treatment step-as output gas 26 in tackiness agent factory 27 for the manufacture of for by the tamanori of the bonder system of the present invention's utilization.In this case, manufacture by described output gas the synthetic gas that is rich in carbon monoxide, and manufacture polyvinyl acetate by its conversion by acetic acid and vinyl-acetic ester.
Although at length the present invention has been carried out to diagram and explanation by preferred embodiment; but the present invention is not restricted by the disclosed embodiments; and other flexible program can therefrom be derived by those skilled in the art, and does not leave protection scope of the present invention.
reference numerals list:
1 mixed organization
2 carbon supports
3 bonder systems
4 pressing mechanisms
5 water vapors add pipeline
6 moisture eliminators
7 heat treatment mechanisms
8a, 8b water vapor feed-in pipeline
9a, 9b exhaust steam pipe
10 premixers
11 final mixing tanks
12 tackiness agents add pipeline
13 carbon supports add pipeline
14 for to per time unit and/or every unit of quantity of the material that needs to be pressed into piece can join the device that the water vapor amount of described final mixing tank regulates and/or controls
15 for changing the mechanism of temperature of the premixture in described premixer
16 carbon support holders
17 carbon support delivery conduits
18 for changing the mechanism of temperature of the carbon support in carbon support holder
19 coal bunkers
20 lump coal
21 melting gasifiers
22 heat exchangers
23 reduction units
24 top gases
25 heat exchangers
26 output gases
27 tackiness agent factories
28 mechanisms for gathering in advance
29 kneading machines.

Claims (15)

1. for the manufacture of the method for the briquet that comprises carbon support (2), wherein said carbon support (2) forms as briquet through being squeezed with the mixture that bonder system (3) stands to mix and obtain at this in the situation that adding water vapor, it is characterized in that,
Implement from least one step in the step of following set, described set is made up of the following step:
-before described mixing, described carbon support (2) is dried,
-before described mixing, will need the Temperature Setting of the carbon support (2) that mixes with described bonder system (3) in predefined temperature range,
-after described extruding, described briquet is heat-treated,
Wherein
-dry to described carbon support (2) before described mixing,
And/or
-thermal treatment to described briquet after described extruding,
And/or
-before described mixing, will need the Temperature Setting of the carbon support (2) that mixes with described bonder system (3) to the setting in predefined temperature range,
By means of directly or indirectly carrying out with the interaction of overheated water vapor,
And the waste vapour producing in described interaction is at least used as the part amount of the water vapor adding in described mixing.
2. by method claimed in claim 1, it is characterized in that, in the first mixing step, described bonder system (3) and described carbon support (2) be mixed into premixture,
And described premixture experiences the second mixing step in the situation that adding water vapor.
3. by method claimed in claim 2, it is characterized in that, the Temperature Setting that enters by described premixture in the time entering into described the second mixing step arrives in predefined temperature range.
4. by method claimed in claim 3, it is characterized in that, by the Temperature Setting of carbon support (2) that flows to described the first mixing step is set to the temperature that enters of described premixture to this mode in predefined temperature range.
5. by the method described in any one in claim 2 to 4, it is characterized in that, at least one member in following set, directly or indirectly interact with water vapor, described set is made up of following member:
-by described premixture in the time entering into described the second mixing step, enter Temperature Setting in predefined temperature range,
-by the Temperature Setting of the described carbon support (2) that flows to the first mixing step is set to the temperature that enters of described premixture to this mode in predefined temperature range.
6. by method claimed in claim 5, it is characterized in that, the waste vapour producing in described interaction is at least used as the component of the water vapor being added in described mixing.
7. by the method described in any one in claim 1 to 6, it is characterized in that, described bonder system (3) comprises starch.
8. by the method described in any one in claim 1 to 6, it is characterized in that, described bonder system comprises from least one component in following set, and described set is made up of following member:
-synthetic polymkeric substance,
-under the condition of described the second mixing step, aggregate into the monomer of synthetic polymkeric substance,
-at the monomer that the briquet obtaining is carried out aggregating under dry condition synthetic polymkeric substance in extruding;
Preferably polyvinyl acetate of wherein said component.
9. by method claimed in claim 8, it is characterized in that, described polyvinyl acetate is made up of monomer at least partly, described monomer obtains by the acetic acid in vinyl-acetic ester in the case of the CO conversion of described synthesis gas by means of synthesis gas, the output gas that by of the present invention method described carbon support (2) gasify in the situation that produces of described synthesis gas based on for manufacture the pig iron according to claim 10 or 11.
10. device, is suitable for implementing by method of the present invention,
There is the mixed organization (1) for carbon support (2) is mixed with bonder system (3), and there is the pressing mechanism (4) that pushes briquet for the basis at the mixture obtaining from described mixed organization (1),
Wherein said mixed organization (1) comprises that the water vapor for adding water vapor adds pipeline (5),
It is characterized in that,
Exist at least one member in following set, described set is made up of following member:
-for carbon support (2) is carried out to dry moisture eliminator (6),
-heat treatment mechanism (7) for described briquet is heat-treated,
-for changing the mechanism of the temperature of carbon support (2) before being input to described mixed organization (1),
Wherein
-described moisture eliminator (6), and/or
-described for changing the mechanism of the temperature of carbon support (2) before being input to described mixed organization (1), and/or
-described the heat treatment mechanism (7) for briquet is heat-treated,
Be for directly or indirectly with the interactional device of water vapor, be passed into described device for the water vapor feed-in pipeline (8a, 8b) of feed-in water vapor, and draw exhaust steam pipe (9a, 9b) from described device,
And wherein said exhaust steam pipe (9a, 9b) is passed into described water vapor to be added in pipeline (5) and/or is passed in described mixed organization (1).
11. by device claimed in claim 10, wherein exist carbon support holder (16), carbon support delivery conduit (17) is passed into described moisture eliminator (6) from described carbon support holder, it is characterized in that, described carbon support holder (16) is provided with the mechanism (18) of the temperature for changing the carbon support (2) in described carbon support holder (16).
12. by the device described in any one in claim 10 to 11, and described mixed organization (1) comprising:
-for implementing the premixer (10) of the first mixing step,
-be passed in described premixer (10), for bonder system (3) is added to described premixer (10) tackiness agent add pipeline (12),
-be passed in described premixer, for by carbon support (2), preferably from the carbon support (2) of described moisture eliminator (6) add to described premixer (10) carbon support add pipeline (13),
-for implementing the final mixing tank (11) of the second mixing step, described water vapor adds pipeline (5) and is passed in described final mixing tank (11).
13. by the device described in claim 12, it is characterized in that, described premixer (10) has the mechanism (15) of the temperature for changing the premixture in described premixer (10).
14. by the device described in any one in claim 10-13, it is characterized in that, at least one member of following set be for directly or indirectly with the interactional device of water vapor, water vapor feed-in pipeline (8a, 8b) for feed-in water vapor is passed into described device, and described set is made up of following member:
-for changing the mechanism (15) of temperature of premixture in described premixer (10),
-for changing the mechanism (18) of temperature of carbon support (2) in described carbon support holder (16).
15. by the device described in any one in claim 10-14, it is characterized in that, in described mixed organization (1), premixer (10) and final mixing tank (11) are incorporated in an instrument unit.
CN201380019465.5A 2012-04-10 2013-03-28 Process and apparatus for briquette production Pending CN104220604A (en)

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