CN104218699B - The manufacture method of motor and motor - Google Patents

The manufacture method of motor and motor Download PDF

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Publication number
CN104218699B
CN104218699B CN201410409526.5A CN201410409526A CN104218699B CN 104218699 B CN104218699 B CN 104218699B CN 201410409526 A CN201410409526 A CN 201410409526A CN 104218699 B CN104218699 B CN 104218699B
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China
Prior art keywords
conducting terminal
winding
motor
thread
circuit board
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CN201410409526.5A
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CN104218699A (en
Inventor
张守军
范文
井赟
方强
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Guangdong Welling Motor Manufacturing Co Ltd
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Guangdong Welling Motor Manufacturing Co Ltd
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Publication of CN104218699A publication Critical patent/CN104218699A/en
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Abstract

The present invention is applied to technical field of motors, discloses a kind of manufacture method of motor and motor.Motor includes circuit board, power supply lead wire, stator component and rotor part, stator component includes stator core, Insulating frame and winding, stator core is provided with wire casing, Insulating frame is plugged with conducting terminal, the end of a thread of winding is connected to conducting terminal, board sleeve electrically connects in conducting terminal and with conducting terminal, and power supply lead wire is connected to circuit board or conducting terminal.Manufacture method comprises the following steps, prepare stator core and Insulating frame, in plugging conducting terminal on Insulating frame, winding is set around to the wire casing of stator core, and the end of a thread of winding is connected to conducting terminal, circuit-board card is placed on conducting terminal and circuit board is electrically connected with conducting terminal, power supply lead wire is welded in conducting terminal or circuit board.The manufacture method of motor and motor provided by the present invention, it is easy to assemble, and beneficial to automated production, can improve the production efficiency of product and reduce production cost.

Description

The manufacture method of motor and motor
Technical field
The invention belongs to technical field of motors, more particularly to the manufacture method of a kind of motor and motor.
Background technology
Closely, the connection of its lead-out wire is usually using following manner for the structure of motor:
1st, connected by terminal plate, lead-out wire, enamel-covered wire the end of a thread are welded on terminal plate respectively.
2nd, enamel-covered wire the end of a thread is directly wound on lead-out wire the end of a thread, welded, reused adhesive plaster and wrap insulation, it is fixed In winding end face.
3rd, enamel-covered wire the end of a thread is directly wound on lead-out wire the end of a thread, welded, reused insulation sleeve and entangle insulation, inserted In the groove of stator core.
This mode is primarily present the problem of assembling is inconvenient in the prior art, and needs manual operations, and difficulty realizes stator pack The automated production of part.
The content of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of manufacturer of motor and motor Method, it is easy to assemble, and beneficial to automated production, can improve the production efficiency of product and reduce the production cost of product
The technical scheme is that:A kind of motor, including circuit board, power supply lead wire, stator component and rotor part, institute State rotor part and be connected to the stator component, the stator component includes stator core, Insulating frame and winding, the stator Iron core is provided with wire casing, and the winding is set around the wire casing, and the Insulating frame is connected to the stator core, the insulation Framework is plugged with conducting terminal, and the end of a thread of the winding is connected to the conducting terminal, and the board sleeve is in the conducting end Son and electrically connected with the conducting terminal, the circuit board is provided with the hole slot matched with the conducting terminal, the hole slot Side or/and the end face of the circuit board have the conductive part with the conductive terminal contacts, and the power supply lead wire is connected to institute State circuit board or the conducting terminal.
Alternatively, the conducting terminal includes conductive body and is connected to the welding piece of the conductive body, the conduction One end of body is plugged in the Insulating frame, and the other end is plugged in the hole slot of the circuit board, and the welding piece is connected to institute The side of conductive body is stated, the end of a thread of the winding is connected to the welding piece.
Alternatively, the welding piece includes two side walls being oppositely arranged, and the end of a thread of the winding is located at two side walls Between.
Alternatively, the welding piece is in "U" shaped or " V " font.
Alternatively, the conductive body one end that connects with the circuit board is provided with welding groove position, the power supply lead wire weldering It is connected in the welding groove position.
Alternatively, the conducting terminal integrated punching shaping, passes through connection between the welding piece and the conductive body Piece connects.
Alternatively, the end of a thread of the winding is set around the conducting terminal and is welded in the conducting terminal, and it is described around The end of a thread around set direction and the winding that group is set around the stator core or Insulating frame is set around the conducting terminal It is identical around set direction.
Alternatively, the motor is plastic packaging motor.
Alternatively, the Insulating frame has the jack being used for for conductive body insertion.
Present invention also offers a kind of manufacture method of motor, comprise the following steps, prepare circuit board, power supply lead wire, determine Subassembly and rotor part, wherein, prepare stator component and comprise the following steps:Prepare stator core and be connected to the stator iron The Insulating frame of core, in plugging conducting terminal on the Insulating frame, winding is set around to the wire casing of the stator core, and will The end of a thread of the winding is connected to the conducting terminal, and circuit-board card is placed on into the conducting terminal and circuit board is led with described Electric terminal is electrically connected, and the power supply lead wire is welded in into the conducting terminal or circuit board.
The manufacture method of motor and motor provided by the present invention, it can insert in the conducting end of Insulating frame by setting Son, the end of a thread of winding easily can be around in by conducting terminal by spooling equipment, Insulating frame end is plugged in due to setting The conducting terminal in portion, its relative position are fixed, and circuit board easily can be plugged in into conducting terminal by assembly equipment, its It is easy to assemble, beneficial to automated production, the production efficiency of product can be improved and reduce the production cost of product.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, it will use below required in embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability For the those of ordinary skill of domain, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other attached Figure.
Fig. 1 is the perspective exploded view of stator component in motor provided in an embodiment of the present invention;
Fig. 2 is the plane assembling schematic diagram of stator component in motor provided in an embodiment of the present invention;
Fig. 3 is the three-dimensional assembling schematic diagram of stator component in motor provided in an embodiment of the present invention;
Fig. 4 is the schematic perspective view of conducting terminal in motor provided in an embodiment of the present invention;
Fig. 5 is the schematic perspective view of conducting terminal in motor provided in an embodiment of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, it can be directly another On one element or it may be simultaneously present centering elements.When an element is known as " being connected to " another element, it can To be directly to another element or may be simultaneously present centering elements.
It should also be noted that, the orientation term such as left and right, upper and lower in the present embodiment, be only each other relative concept or Using the normal operating condition of product as reference, and should not be regarded as restrictive.
As shown in Fig. 1~Fig. 5, a kind of motor provided in an embodiment of the present invention, including it is circuit board 50, power supply lead wire 60, fixed Subassembly 100 and rotor part (not identified in figure), the rotor part are connected to the stator component 100.The stator department Part 100 includes stator core 10, Insulating frame 20 and winding 30, and Insulating frame 20 can be plastic parts or ceramic member etc..It is described fixed Sub- iron core 10 is provided with wire casing 11, and the winding 30 is set around the wire casing 11.The Insulating frame 20 is connected to the stator The end of iron core 10, the Insulating frame 20 are plugged with conducting terminal 40, and the end of a thread of the winding 30 is connected to the conducting end Son 40, the circuit board 50 is placed on the conducting terminal 40 and electrically connected with the conducting terminal 40, and the circuit board 50 is set Have a hole slot 51 matched with the conducting terminal 40, the side of the hole slot 51 or/and the end face of the circuit board 50 have with The conductive part that the conducting terminal 40 contacts, conductive part can be the circuitous pattern that scolding tin is layers of copper etc., conducting terminal and circuit board It can be connected between (conductive part) by conductive materials such as solders, conducting terminal 40 is affixed with conductive part to be electrically connected with being formed.It is described Power supply lead wire 60 is connected to the circuit board 50 or the conducting terminal 40, and so, conducting terminal 40 can be accurately inserted in In predetermined jack 21, the end of a thread of winding 30 can be connected to conducting terminal 40 easily, exactly, can also by automatically around The end of a thread of winding 30 is set around conducting terminal 40 by line equipment, and due to conducting terminal 40, its position is relatively fixed, and is easy to electricity The installation of road plate 50, and be easy to that circuit board 50 is accurately socketed on into conducting terminal 40 by equipping to set automatically, product is just In assembling, it is easy to accomplish automated production.
Specifically, as shown in Fig. 1~Fig. 5, the conducting terminal 40 includes conductive body 43 and is connected to the conduction originally The welding piece 41 of body 43, conducting terminal 40 can use metal material shape, welding piece 41 can be integrally formed in conductive body 43 or It is welded in conductive body 43.One end of the conductive body 43 is plugged in the Insulating frame 20, is provided with Insulating frame 20 At least one jack 21.The other end is plugged in the hole slot 51 of the circuit board 50, and the welding piece 41 is connected to the conduction originally The side of body 43, the end of a thread of the winding 30 are connected to the welding piece 41, and the end of a thread of winding 30 does not influence conducting terminal 40 and inserted Insulating frame 20 is connected to, circuit board 50 is nor affected on and is connected to conducting terminal 40, be easy to the assembling of product, plastic packaging motor can be improved Lead-out wire connected mode, realize that plastic packaging motor group stands wiring automated production.
Specifically, as shown in Fig. 1~Fig. 5, the welding piece 41 includes two side walls 411 being oppositely arranged, the winding 30 The end of a thread between two side walls 411, in order to weld the end of a thread, scolding tin is easy to position, and reliability is high.
In concrete application, as shown in Fig. 1~Fig. 5, the welding piece 41 can be in the shape such as "U" shaped or " V " font, and it can To grip the end of a thread and solder.
Specifically, as shown in Fig. 1~Fig. 5, the conductive body 43 one end that connects with the circuit board 50 is provided with welding Groove position 42, the power supply lead wire 60 are welded in the welding groove position 42.Welding groove position 42 can be in the shape such as U " fonts or " V " font Shape, it is easy to the positioning of power supply lead wire 60 and accommodates solder, reliability is high.
Specifically, as shown in Fig. 1~Fig. 5, the integrated punching of conducting terminal 40 shaping, the welding piece 41 is led with described By the integrally connected of connection sheet 44 between electric body 43, its is easily prepared, and production cost is low.
Specifically, the end of a thread of the winding 30 is set around the conducting terminal 40 and is welded in the conducting terminal 40, and The end of a thread around set direction and the winding 30 that the winding 30 is set around the stator core 10 or Insulating frame 20 is set around The conducting terminal 40 it is identical around set direction, in order to be connected by automatic winding equipment.
Specifically, the motor can be plastic packaging motor etc., and Insulating frame 20 can be shaped and connected by modes such as copyings Insulating frame 20 is connected to, its reliability is high.
Specifically, the Insulating frame 20 has at least one jack 21 being used for for the conductive body 43 insertion.Insert Hole 21 can rectangular or other polygons or abnormity etc., conductive body 43 is not easy opposing insulation framework 20 and rotated, and is easy to welding fixed Position.
The embodiment of the present invention additionally provides a kind of manufacture method of motor, available for manufacturing the above-mentioned He of stator component 100 Motor, manufacture method comprise the following steps, prepare circuit board 50, power supply lead wire 60, stator component 100 and rotor part, wherein, Stator component 100 is prepared to comprise the following steps:Prepare stator core 10 and be connected to the Insulating frame 20 of the stator core 10, In plugging conducting terminal 40 on the Insulating frame 20, winding 30 is set around to the wire casing 11 of the stator core 10, and by institute The end of a thread for stating winding 30 is connected to the conducting terminal 40, and circuit board 50 is fastened in into the conducting terminal 40 and makes circuit board 50 Electrically connected with the conducting terminal 40, the power supply lead wire 60 is welded in the conducting terminal 40 or circuit board 50.Conducting end Son 40 can be by being inserted in predetermined positioning, and the end of a thread of winding 30 can easily be connected to conducting terminal 40, can be with The end of a thread of winding 30 is set around by conducting terminal 40 by automatic winding equipment, and its position is relatively solid due to conducting terminal 40 It is fixed, it is easy to the installation of circuit board 50, and be easy to that circuit board 50 is accurately socketed on into conducting terminal by equipping to set automatically 40, without setting terminal plate, the end of a thread is wrapped up without using adhesive plaster etc., product is easy to assemble, it is easy to accomplish automated production.Tool When body is applied, the end of a thread of winding 30 can use electric resistance welding or scolding tin mode to be welded in the welding position of conducting terminal 40, to enter Row electrical connection;The end of a thread of power supply lead wire 60 is solderable on the fixed bit of conducting terminal 40, can also first be welded in and connect circuit board On 50 (terminal plates), circuit board 50 is welded and fixed with conducting terminal 40 again.
The manufacture method of motor and motor provided by the present invention, it can insert in the conducting end of Insulating frame 20 by setting Son 40, easily can be around in conducting terminal 40 by spooling equipment by the end of a thread of winding 30, and insulation is plugged in due to setting The conducting terminal 40 of the end of framework 20, its relative position are fixed, can be easily by assembly equipment by the grafting of circuit board 50 In conducting terminal 40, and conducting terminal 40 may pass through circuit board 50, and power supply lead wire 60 can also easily be welded in conducting end Son 40 or circuit board 50, it is easy to assemble, and beneficial to automated production, can improve the production efficiency of product and reduce the production of product Cost.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modification, equivalent substitution or improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (6)

1. a kind of motor, including circuit board, power supply lead wire, stator component and rotor part, the rotor part is connected to described Stator component, the stator component include stator core, Insulating frame and winding, and the stator core is provided with wire casing, described Winding is set around the wire casing, and the Insulating frame is connected to the stator core, it is characterised in that the Insulating frame grafting Have a conducting terminal, the end of a thread of the winding is connected to the conducting terminal, the board sleeve in the conducting terminal and with institute State conducting terminal electrical connection, the circuit board is provided with the hole slot matched with the conducting terminal, the side of the hole slot or/and The end face of the circuit board has a conductive part with the conductive terminal contacts, the power supply lead wire be connected to the circuit board or The conducting terminal;The conducting terminal includes conductive body and is connected to the welding piece of the conductive body, and the conduction is originally One end of body is plugged in the Insulating frame, and the other end is plugged in the hole slot of the circuit board, and the welding piece is connected to described The side of conductive body, the end of a thread of the winding are connected to the welding piece;The Insulating frame, which has, to be used to supply the conduction The jack of body insertion;The welding piece includes two side walls being oppositely arranged, and the end of a thread of the winding is located at two side walls Between, the end of a thread of the winding is clamped and fastened on the welding piece;The end of a thread of the winding is set around the conducting terminal and welded Be connected to the conducting terminal, and the winding be set around the stator core or Insulating frame around set direction and the winding The end of a thread is set around the identical around set direction of the conducting terminal.
2. motor as claimed in claim 1, it is characterised in that the welding piece is in "U" shaped or " V " font.
3. motor as claimed in claim 1 or 2, it is characterised in that the conductive body one end that connects with the circuit board is set Welding groove position is equipped with, the power supply lead wire is welded in the welding groove position.
4. motor as claimed in claim 1 or 2, it is characterised in that the conducting terminal integrated punching shaping, the welding piece It is connected between the conductive body by connection sheet.
5. motor as claimed in claim 1 or 2, it is characterised in that the motor is plastic packaging motor.
A kind of 6. manufacture method of motor, it is characterised in that for manufacture motor as described in any one of claim 1 to 5 and Its stator component, the manufacture method of the motor comprise the following steps, prepare circuit board, power supply lead wire, stator component and rotor Part, wherein, prepare stator component and comprise the following steps:Prepare stator core and be connected to the insulation frame of the stator core Frame, in plugging conducting terminal on the Insulating frame, winding is set around to the wire casing of the stator core, and by the winding The end of a thread is connected to the conducting terminal, and circuit-board card is placed on into the conducting terminal and circuit board is electrically connected with the conducting terminal Connect, the power supply lead wire is welded in the conducting terminal or circuit board;The conducting terminal includes conductive body and is connected to The welding piece of the conductive body, one end of the conductive body are plugged in the Insulating frame, and the other end is plugged in the electricity The hole slot of road plate, the welding piece are connected to the side of the conductive body, and the end of a thread of the winding is connected to the welding piece; The Insulating frame has the jack being used for for conductive body insertion;The welding piece includes two side walls being oppositely arranged, For the end of a thread of the winding between two side walls, the end of a thread of the winding is clamped and fastened on the welding piece;It is described around Group the end of a thread be set around the conducting terminal and be welded in the conducting terminal, and the winding be set around the stator core or Insulating frame is set around the identical around set direction of the conducting terminal around set direction with the end of a thread of the winding.
CN201410409526.5A 2014-08-19 2014-08-19 The manufacture method of motor and motor Active CN104218699B (en)

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CN104218699B true CN104218699B (en) 2018-03-27

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CN104935135B (en) * 2015-06-01 2017-11-10 广东威灵电机制造有限公司 Washing machine and the motor for washing machine
CN105846606A (en) * 2016-05-20 2016-08-10 珠海凯邦电机制造有限公司 Prevent fixing device and stator module and motor that circuit board was moulded plastics and is dropped
CN105978248B (en) * 2016-06-23 2019-03-22 浙江长兴德纳克斯动力科技有限公司 A kind of manufacturing method being bonded iron core type motor
CN107482859B (en) * 2017-08-30 2020-09-01 广东威灵电机制造有限公司 Plastic packaging motor
CN108631460B (en) * 2018-06-28 2022-02-18 广东威灵电机制造有限公司 Stator punching sheet, stator assembly and motor
CN109067048A (en) * 2018-07-27 2018-12-21 威灵(芜湖)电机制造有限公司 The leading-out terminal welding method of stator, electric resistance welder and stator winding
EP3609054A1 (en) * 2018-08-10 2020-02-12 Hanon Systems Motor
CN113572280A (en) * 2020-04-29 2021-10-29 广东德昌电机有限公司 Stator assembly and motor using same

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CN203278410U (en) * 2013-05-09 2013-11-06 威灵(芜湖)电机制造有限公司 A terminal and a stator for a motor
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CN204089494U (en) * 2014-08-19 2015-01-07 广东威灵电机制造有限公司 Motor

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DE102012209632A1 (en) * 2012-06-08 2013-12-12 Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg Electromotor for use with radiator fan of motor car, has electronics module located on stator at opposite side of base board, and blade contact parts placed away from stator, where contact parts are connected to electronics module
CN103259369A (en) * 2013-01-07 2013-08-21 广东威灵电机制造有限公司 Motor and monitoring device for motor
CN203278410U (en) * 2013-05-09 2013-11-06 威灵(芜湖)电机制造有限公司 A terminal and a stator for a motor
CN204089494U (en) * 2014-08-19 2015-01-07 广东威灵电机制造有限公司 Motor

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