CN105978248B - A kind of manufacturing method being bonded iron core type motor - Google Patents

A kind of manufacturing method being bonded iron core type motor Download PDF

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Publication number
CN105978248B
CN105978248B CN201610461769.2A CN201610461769A CN105978248B CN 105978248 B CN105978248 B CN 105978248B CN 201610461769 A CN201610461769 A CN 201610461769A CN 105978248 B CN105978248 B CN 105978248B
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China
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rotor
stator
silicon
bonding agent
iron core
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CN105978248A (en
Inventor
袁卿
袁一卿
黎虤
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Zhejiang Changxin Tenaka Adams Power Technology Co Ltd
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Zhejiang Changxin Tenaka Adams Power Technology Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/024Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • C09J171/02Polyalkylene oxides
    • C09J171/03Polyepihalohydrins

Abstract

The invention belongs to technical field of motor manufacture, more particularly to a kind of manufacturing method for being bonded iron core type motor, include the steps that stator rotor one-piece casting, the stator rotor one-piece casting are to carry out operating procedure of the one-piece casting to obtain stator and rotor to stator winding cage and rotor windings cage respectively in pouring mould after mixing silicon-steel powder and bonding agent.The present invention can carry out the manufacture of stator rotor core portion by the cured mode of one-piece casting, the present invention has the simple low consumption of manufacturing process, and the stator rotor body overall performance being fabricated is good, copper factor is high, and core material utilization rate is high, the advantages of thermal diffusivity of motor is good, long service life.

Description

A kind of manufacturing method being bonded iron core type motor
Technical field
The invention belongs to technical field of motor manufacture more particularly to a kind of manufacturing methods for being bonded iron core type motor.
Background technique
In existing motor manufacturing technology, especially rotor, stator manufacturing technology, the manufacturing method master of core portion It will be based on the superposition fixed form of silicon steel sheet.The iron core manufacturing process of silicon steel sheet form mainly includes that surface is equipped with insulating coating Silicon steel sheet stack be fixed on electric machine rotational axis, then entire iron core is bonded into an entirety using the modes such as injecting glue, wherein Machine winding is made with embedding technology on silicon steel sheet.There are the manufacturing process of motor complexity in this method, production efficiency is low, energy consumption Height, and since the characteristics of embedding technology determines that the copper factor of motor is low, reduce the utilization rate of electric machine iron core.
The Chinese invention patent that patent publication No. is 104218699 A of CN, publication date is 2014.12.17 discloses one kind The manufacturing method of motor and motor, motor include circuit board, power supply lead wire, stator component and rotor part;Manufacturing method includes Stator core and Insulating frame are prepared, in plugging conductive terminal on Insulating frame, winding is set around to the wire casing of stator core, and The end of a thread of winding is connected to conductive terminal, circuit-board card is placed on conductive terminal and is electrically connected circuit board with conductive terminal, Power supply lead wire is welded in conductive terminal or circuit board.
But there are core portion manufacture complexity in the motor manufacturing method, overall performance difference and copper factor are low, and are The problem of suitable for small amount power.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing methods for being bonded iron core type motor, can be cured by one-piece casting Mode carries out the manufacture of stator rotor core portion, and the present invention has the simple low consumption of manufacturing process, the stator rotor being fabricated The advantages of body overall performance is good, copper factor is high, and core material utilization rate is high, and the thermal diffusivity of motor is good, long service life.
The present invention solve the above problems the technical solution adopted is that: it is a kind of be bonded iron core type motor manufacturing method, including The step of stator rotor one-piece casting, the stator rotor one-piece casting be after silicon-steel powder and bonding agent are mixed in pouring mould One-piece casting is carried out to obtain the operating procedure of stator and rotor to stator winding cage and rotor windings cage respectively.
Further preferred technical solution is: the formula of the bonding agent includes 70-78 parts of epoxies based on parts by weight Chloropropane resin, 20-25 part quartz powder filler, 3-5 parts of toughener and 1-4 parts of coupling agents.
Further preferred technical solution is: the silicon-steel powder diameter is micron order or nanoscale, the silicon-steel powder It is mixed with the bonding agent with weight ratio for the proportion of 10:1-10:5.
Further preferred technical solution is: the bonding agent of 1/3-1/2 weight and complete being first added in mixing machine The silicon-steel powder in portion 120-280 revs/min middle low rotation speed and 150-185 DEG C at a temperature of carry out mixing 1-3h, then The remaining whole bonding agent is added and the middle low speed that revolving speed is increased to 350-380 revs/min is subjected to mixing 0.5-1.5h, most It is directly poured after heat preservation maintenance 0.5-1h at 30-75 revs/min of low rotation speed and 165-185 DEG C afterwards.In the setting The mixed process be divided into 1-3h early period long period pre-mixing stage, 0.5-1.5h main mix stages and last guarantor Thermophase, main mix stages revolving speed is higher, is further ensured that the distributing homogeneity of the bonding agent, wherein the bonding agent is divided to two Secondary addition, guarantee the bonding agent and silicon-steel powder is uniformly mixed and avoids the bonding agent to influence due to stirring insufficient Last mixture homogeneity further increases the uniformity of mixing pouring material wherein stirring at low speed mixing in using.
Further preferred technical solution is: pouring mouth in casting process and is located at top in the middle part of the winding cage, pours Direction and the angular range poured between the vertical axial direction of mould are 15-25 °, and thermostatically controlled temp is 60-120 in casting process DEG C, it is cooled and shaped after keeping the temperature 2-4h after pouring.Casting process needs heating and thermal insulation in the setting, to be bonded after guaranteeing pouring molding The degree that is evenly distributed of agent and silicon-steel powder.
Further preferred technical solution is: the silicon-steel powder is passed through by the way of ball powder-grinding or air-flow powder Multiple coarse crushing process and smart shattering process, so that the silicon-steel powder diameter control is between 3-40um.Described in the setting Coarse crushing process and smart shattering process are multiplicating shattering process, are made after the coarse crushing process first carried out The diameter control of the silicon-steel powder is the medium sized silicon-steel powder between 175-245um.
Further preferred technical solution is: the winding cage is made up on winding former of enameled wire, the coiling Mould is fixed in stent.
Further preferred technical solution is: after the stator and rotor pouring molding, carrying out casing and end cap etc. Partial assembling process.
The present invention can carry out the manufacture of stator rotor core portion by the cured mode of one-piece casting, and the present invention has system The simple low consumption of process is made, the stator rotor body overall performance being fabricated is good, copper factor is high, and core material utilization rate is high, motor Thermal diffusivity it is good, the advantages of long service life.
Specific embodiment
As described below is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention.
Embodiment one: a kind of manufacturing method being bonded iron core type motor includes the steps that stator rotor one-piece casting, described Stator rotor one-piece casting be after silicon-steel powder and bonding agent are mixed in pouring mould respectively to stator winding cage and rotor around Group cage carries out one-piece casting to obtain the operating procedure of stator and rotor.
The formula of the bonding agent includes 72 parts of epichlorohydrin resins, 22 parts of quartz powder fillers, 4 parts based on parts by weight Toughener and 2 parts of coupling agents.The silicon-steel powder diameter is micron order or nanoscale, the silicon-steel powder and the bonding agent with Weight ratio is that the proportion of 10:1 is mixed.
The bonding agent and the whole silicon-steel powders that 1/3 weight is first added in mixing machine are low in 120 revs/min Mixing 1h is carried out at a temperature of fast revolving speed and 150 DEG C, the remaining whole bonding agent is added and revolving speed is increased to 350 Rev/min middle low speed carry out mixing 0.5h, it is finally straight after heat preservation maintenance 0.5h at 30 revs/min of low rotation speed and 165 DEG C Row is tapped into pour.The mixed process be divided into 1-3h early period long period pre-mixing stage, 0.5-1.5h main mix stages And last holding stage, main mix stages revolving speed is higher, is further ensured that the distributing homogeneity of the bonding agent, wherein institute It states bonding agent to be added in two portions, guarantee the bonding agent and silicon-steel powder is uniformly mixed and avoids the bonding agent because of stirring It is insufficient and influence last mixture homogeneity, wherein stirring at low speed mixing in using, further increases and mix the equal of pouring material Even property.
Mouth is poured in casting process be located at top in the middle part of the winding cage, casting direction and described pour mould axial direction vertically Between angular range be 15 °, in casting process thermostatically controlled temp be 60 DEG C, after pouring keep the temperature 2h after be cooled and shaped, poured Journey needs heating and thermal insulation, to guarantee the degree that is evenly distributed of bonding agent and silicon-steel powder after pouring molding.
The silicon-steel powder is broken by multiple coarse crushing process and essence by the way of ball powder-grinding or air-flow powder Process, so that the silicon-steel powder diameter control is between 10um.The coarse crushing process and smart shattering process are multiple weight Shattering process is answered, makes the diameter control of the silicon-steel powder between 180um after the coarse crushing process first carried out, is The medium sized silicon-steel powder.
The winding cage is made up on winding former of enameled wire, and the winding former is fixed in stent.It is described fixed After son and rotor pouring molding, the assembling process of the parts such as casing and end cap is carried out.
In the present embodiment, the iron core of the rotor and stator is manufactured by the way of one-piece casting, due to pouring It builds in material and is uniformly distributed non-conductive, non-magnetic resinae bonding agent, so that although entire iron core is to be integrally formed, but avoid One monolith silicon steel is placed on the adverse condition that a large amount of eddy-current losses are generated in changing magnetic field, in the present embodiment, pouring material In non-conductive, non-magnetic resin play in traditional technology that the equally similar effect of insulating layer, the setting are given between silicon steel sheet Manufactured motor provides the feasibility basis of practicability in the present embodiment.
The partial parameters index of manufactured motor is as follows in the present embodiment:
Parameter iron loss (W/kg) magnetic induction intensity (T) coercivity (A/m) 10% degree of splitting phase
National standard≤15.0 >=1.12(B50)≤42 >=48000h
One 12.6 1.23(B of embodiment50) 32 52000h
It therefore follows that the motor manufactured in the present embodiment has iron loss low, good mechanical property and magnetic induction performance are high The advantages of.
Embodiment two: a kind of manufacturing method being bonded iron core type motor includes the steps that stator rotor one-piece casting, described Stator rotor one-piece casting be after silicon-steel powder and bonding agent are mixed in pouring mould respectively to stator winding cage and rotor around Group cage carries out one-piece casting to obtain the operating procedure of stator and rotor.
The formula of the bonding agent includes 73 parts of epichlorohydrin resins, 23 parts of quartz powder fillers, 3 parts based on parts by weight Toughener and 1 part of coupling agent.The silicon-steel powder diameter is micron order or nanoscale, the silicon-steel powder and the bonding agent with Weight ratio is that the proportion of 10:3 is mixed.
The bonding agent and the whole silicon-steel powders that 2/5 weight is first added in mixing machine are low in 120 revs/min Mixing 1h is carried out at a temperature of fast revolving speed and 150 DEG C, the remaining whole bonding agent is added and revolving speed is increased to 350 Rev/min middle low speed carry out mixing 0.5h, it is finally straight after heat preservation maintenance 0.5h at 30 revs/min of low rotation speed and 165 DEG C Row is tapped into pour.The mixed process be divided into 1-3h early period long period pre-mixing stage, 0.5-1.5h main mix stages And last holding stage, main mix stages revolving speed is higher, is further ensured that the distributing homogeneity of the bonding agent, wherein institute It states bonding agent to be added in two portions, guarantee the bonding agent and silicon-steel powder is uniformly mixed and avoids the bonding agent because of stirring It is insufficient and influence last mixture homogeneity, wherein stirring at low speed mixing in using, further increases and mix the equal of pouring material Even property.
Mouth is poured in casting process be located at top in the middle part of the winding cage, casting direction and described pour mould axial direction vertically Between angular range be 20 °, in casting process thermostatically controlled temp be 60 DEG C, after pouring keep the temperature 2h after be cooled and shaped, poured Journey needs heating and thermal insulation, to guarantee the degree that is evenly distributed of bonding agent and silicon-steel powder after pouring molding.
The silicon-steel powder is broken by multiple coarse crushing process and essence by the way of ball powder-grinding or air-flow powder Process, so that the silicon-steel powder diameter control is between 20um.The coarse crushing process and smart shattering process are multiple weight Shattering process is answered, makes the diameter control of the silicon-steel powder between 200um after the coarse crushing process first carried out, is The medium sized silicon-steel powder.
The winding cage is made up on winding former of enameled wire, and the winding former is fixed in stent.It is described fixed After son and rotor pouring molding, the assembling process of the parts such as casing and end cap is carried out.
In the present embodiment, the iron core of the rotor and stator is manufactured by the way of one-piece casting, due to pouring It builds in material and is uniformly distributed non-conductive, non-magnetic resinae bonding agent, so that although entire iron core is to be integrally formed, but avoid One monolith silicon steel is placed on the adverse condition that a large amount of eddy-current losses are generated in changing magnetic field, in the present embodiment, pouring material In non-conductive, non-magnetic resin play in traditional technology that the equally similar effect of insulating layer, the setting are given between silicon steel sheet Manufactured motor provides the feasibility basis of practicability in the present embodiment.
The partial parameters index of manufactured motor is as follows in the present embodiment:
Parameter iron loss (W/kg) magnetic induction intensity (T) coercivity (A/m) 10% degree of splitting phase
National standard≤15.0 >=1.12(B50)≤42 >=48000h
2 13.2 1.21(B of embodiment50) 34 51000h
It therefore follows that the motor manufactured in the present embodiment has iron loss low, good mechanical property and magnetic induction performance are high The advantages of.
Embodiment three: a kind of manufacturing method being bonded iron core type motor includes the steps that stator rotor one-piece casting, described Stator rotor one-piece casting be after silicon-steel powder and bonding agent are mixed in pouring mould respectively to stator winding cage and rotor around Group cage carries out one-piece casting to obtain the operating procedure of stator and rotor.
The formula of the bonding agent includes 76 parts of epichlorohydrin resins, 20 parts of quartz powder fillers, 3 parts based on parts by weight Toughener and 1 part of coupling agent.The silicon-steel powder diameter is micron order or nanoscale, the silicon-steel powder and the bonding agent with Weight ratio is that the proportion of 10:5 is mixed.
The bonding agent and the whole silicon-steel powders that 1/2 weight is first added in mixing machine are low in 280 revs/min Mixing 3h is carried out at a temperature of fast revolving speed and 185 DEG C, the remaining whole bonding agent is added and revolving speed is increased to 380 Rev/min middle low speed carry out mixing 0.5h, finally at 30 revs/min of low rotation speed and 165 DEG C heat preservation maintenance 1h after directly It is poured.The mixed process be divided into 1-3h early period long period pre-mixing stage, 0.5-1.5h main mix stages with And last holding stage, main mix stages revolving speed is higher, the distributing homogeneity of the bonding agent is further ensured that, wherein described Bonding agent is added in two portions, and guarantee the bonding agent and silicon-steel powder is uniformly mixed and avoids the bonding agent because stirring not Last mixture homogeneity sufficiently is influenced, wherein stirring at low speed mixing in using, further increases the uniform of mixing pouring material Property.
Mouth is poured in casting process be located at top in the middle part of the winding cage, casting direction and described pour mould axial direction vertically Between angular range be 20 °, in casting process thermostatically controlled temp be 100 DEG C, after pouring keep the temperature 2h after be cooled and shaped, poured Journey needs heating and thermal insulation, to guarantee the degree that is evenly distributed of bonding agent and silicon-steel powder after pouring molding.
The silicon-steel powder is broken by multiple coarse crushing process and essence by the way of ball powder-grinding or air-flow powder Process, so that the silicon-steel powder diameter control is between 30um.The coarse crushing process and smart shattering process are multiple weight Shattering process is answered, makes the diameter control of the silicon-steel powder between 195um after the coarse crushing process first carried out, is The medium sized silicon-steel powder.
The winding cage is made up on winding former of enameled wire, and the winding former is fixed in stent.It is described fixed After son and rotor pouring molding, the assembling process of the parts such as casing and end cap is carried out.
In the present embodiment, the iron core of the rotor and stator is manufactured by the way of one-piece casting, due to pouring It builds in material and is uniformly distributed non-conductive, non-magnetic resinae bonding agent, so that although entire iron core is to be integrally formed, but avoid One monolith silicon steel is placed on the adverse condition that a large amount of eddy-current losses are generated in changing magnetic field, in the present embodiment, pouring material In non-conductive, non-magnetic resin play in traditional technology that the equally similar effect of insulating layer, the setting are given between silicon steel sheet Manufactured motor provides the feasibility basis of practicability in the present embodiment.
The partial parameters index of manufactured motor is as follows in the present embodiment:
Parameter iron loss (W/kg) magnetic induction intensity (T) coercivity (A/m) 10% degree of splitting phase
National standard≤15.0 >=1.12(B50)≤42 >=48000h
3 14.0 1.31(B of embodiment50) 40 53000h
It therefore follows that the motor manufactured in the present embodiment has iron loss low, good mechanical property and magnetic induction performance are high The advantages of.
The embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments, in institute It states technical field those of ordinary skill within the scope of knowledge, can also make without departing from the purpose of the present invention Various modifications.These are all without creative modification, as long as all by Patent Law in scope of the presently claimed invention Protection.

Claims (5)

1. a kind of manufacturing method for being bonded iron core type motor, it is characterised in that: include the steps that stator rotor one-piece casting, it is described Stator rotor one-piece casting be after silicon-steel powder and bonding agent are mixed in pouring mould respectively to stator winding cage and rotor around Group cage carries out one-piece casting to obtain the operating procedure of stator and rotor;
The bonding agent and whole silicon-steel powders that 1/3-1/2 weight is first added in mixing machine are at 120-280 revs/min Mixing 1-3h is carried out at a temperature of middle low rotation speed and 150-185 DEG C, add the remaining whole bonding agent and will be turned The middle low speed that speed is increased to 350-380 revs/min carries out mixing 0.5-1.5h, finally 30-75 revs/min low rotation speed and It is directly poured after heat preservation maintenance 0.5-1h at 165-185 DEG C;
Mouth is poured in casting process and is located at top in the middle part of the winding cage, casting direction and described is poured between the vertical axial direction of mould Angular range is 15-25 °, and thermostatically controlled temp is 60-120 DEG C in casting process, is cooled and shaped after keeping the temperature 2-4h after pouring;
The silicon-steel powder passes through multiple coarse crushing process and smart shattering process by the way of ball powder-grinding or air-flow powder, So that the silicon-steel powder diameter control is between 3-40um.
2. a kind of manufacturing method for being bonded iron core type motor according to claim 1, it is characterised in that: the bonding agent Formula includes 70-78 parts of epichlorohydrin resins, 20-25 parts of quartz powder fillers, 3-5 parts of toughener and 1- based on parts by weight 4 parts of coupling agents.
3. it is according to claim 2 it is a kind of be bonded iron core type motor manufacturing method, it is characterised in that: the silicon-steel powder and The bonding agent is mixed with weight ratio for the proportion of 10:1-10:5.
4. a kind of manufacturing method for being bonded iron core type motor according to claim 1, it is characterised in that: the winding cage is logical It crosses the coiling enameled wire on winding former to be made, the winding former is fixed in stent.
5. it is according to claim 1 it is a kind of be bonded iron core type motor manufacturing method, it is characterised in that: the stator and After rotor pouring molding, the assembling process of casing and end cap is carried out.
CN201610461769.2A 2016-06-23 2016-06-23 A kind of manufacturing method being bonded iron core type motor Active CN105978248B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104218699A (en) * 2014-08-19 2014-12-17 广东威灵电机制造有限公司 Motor and motor manufacturing method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4171619B2 (en) * 2002-06-03 2008-10-22 亮 若桑 Iron core forming method and electromagnetic induction device using the iron core
JP2007043823A (en) * 2005-08-03 2007-02-15 Nissan Motor Co Ltd Process for manufacturing permanent magnet rotor

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104218699A (en) * 2014-08-19 2014-12-17 广东威灵电机制造有限公司 Motor and motor manufacturing method

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