CN104218699A - Motor and motor manufacturing method - Google Patents
Motor and motor manufacturing method Download PDFInfo
- Publication number
- CN104218699A CN104218699A CN201410409526.5A CN201410409526A CN104218699A CN 104218699 A CN104218699 A CN 104218699A CN 201410409526 A CN201410409526 A CN 201410409526A CN 104218699 A CN104218699 A CN 104218699A
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- China
- Prior art keywords
- conducting terminal
- circuit board
- motor
- winding
- stator core
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Abstract
The invention is applicable to the technical field of motors and discloses a motor and a motor manufacturing method. The motor comprises a circuit board, power source leads, a stator part and a rotor part, wherein the stator part comprises a stator core, an insulation frame and windings, the stator core is provided with wire grooves, conductive terminals are socketed into the insulation frame, wire ends of the windings are connected with the conductive terminals, the circuit board is sleeved with the conductive terminals and electrically connected with the same, and the power source leads are connected to the circuit board or the conductive terminals. The motor manufacturing method includes preparing the stator core and the insulation frame, socketing the conductive terminals on the insulation frame, winding the windings in the wire grooves of the stator core, connecting the wire ends of the windings to the conductive terminals, sleeving the circuit board on the conductive terminals and connecting the circuit board with the same electrically, and welding the power source leads onto the conductive terminals or the circuit board. The motor is convenient to assembly and conducive to automatic production, and by the motor manufacturing method, production efficiency of the motors is improved and production cost is reduced.
Description
Technical field
The invention belongs to technical field of motors, particularly relate to the manufacture method of a kind of motor and motor.
Background technology
Closely, its lead-out wire connects use usually as under type to the structure of motor:
1, connected by terminal block, lead-out wire, enamelled wire the end of a thread are welded on terminal block respectively.
2, enamelled wire the end of a thread is directly wrapped on lead-out wire the end of a thread, welds, re-use adhesive plaster and wrap insulation, be fixed on winding end face.
3, enamelled wire the end of a thread is directly wrapped on lead-out wire the end of a thread, welds, re-use insulating case and entangle insulation, be inserted in the groove of stator core.
In prior art mainly there is the inconvenient problem of assembling in this mode, and need manual operations, and difficulty realizes the automated production of stator module.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, provide the manufacture method of a kind of motor and motor, it is convenient to assembling, is beneficial to automated production, can improve the production efficiency of product and reduce the production cost of product
Technical scheme of the present invention is: a kind of motor, comprise circuit board, power supply lead wire, stator component and rotor part, described rotor part is connected to described stator component, described stator component comprises stator core, Insulating frame and winding, described stator core is provided with wire casing, described winding is set around described wire casing, described Insulating frame is connected to described stator core, described Insulating frame is plugged with conducting terminal, the end of a thread of described winding is connected to described conducting terminal, described board sleeve is in described conducting terminal and be electrically connected with described conducting terminal, described circuit board is provided with the hole slot mated with described conducting terminal, the side of described hole slot is or/and the end face of described circuit board has the conductive part with described conductive terminal contacts, described power supply lead wire is connected to described circuit board or described conducting terminal.
Alternatively, described conducting terminal comprises conductive body and is connected to the bonding pad of described conductive body, one end of described conductive body is plugged in described Insulating frame, the other end is plugged in the hole slot of described circuit board, described bonding pad is connected to the side of described conductive body, and the end of a thread of described winding is connected to described bonding pad.
Alternatively, described bonding pad comprises two sidewalls arranged in opposite directions, and the end of a thread of described winding is between two described sidewalls.
Alternatively, described bonding pad is in " U " font or " V " font.
Alternatively, the described conductive body one end that connects with described circuit board is provided with and welds slot, and described power supply lead wire is welded in described welding slot.
Alternatively, described conducting terminal integrated punching is shaping, is connected between described bonding pad with described conductive body by brace.
Alternatively, the end of a thread of described winding is set around described conducting terminal and is welded in described conducting terminal, and the winding direction that described winding is set around described stator core or Insulating frame is identical with the winding direction that the end of a thread of described winding is set around described conducting terminal.
Alternatively, described motor is plastic packaging motor.
Alternatively, described Insulating frame has the jack for inserting for described conductive body.
Present invention also offers a kind of manufacture method of motor, comprise the steps, prepare circuit board, power supply lead wire, stator component and rotor part, wherein, prepare stator component to comprise the following steps: prepare stator core and the Insulating frame being connected to described stator core, conducting terminal is plugged on described Insulating frame, winding is set around the wire casing of described stator core, and the end of a thread of described winding is connected to described conducting terminal, circuit-board card is placed on described conducting terminal and circuit board is electrically connected with described conducting terminal, described power supply lead wire is welded in described conducting terminal or circuit board.
The manufacture method of motor provided by the present invention and motor, it can insert in the conducting terminal of Insulating frame by arranging, by spooling equipment, the end of a thread of winding can be around in conducting terminal easily, owing to arranging the conducting terminal being plugged in Insulating frame end, its relative position is fixed, and by assembly equipment, circuit board can be plugged in conducting terminal easily, and it is convenient to assembling, be beneficial to automated production, the production efficiency of product can be improved and reduce the production cost of product.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the perspective exploded view of stator component in the motor that provides of the embodiment of the present invention;
Fig. 2 is the plane assembling schematic diagram of stator component in the motor that provides of the embodiment of the present invention;
Fig. 3 is the solid assembling schematic diagram of stator component in the motor that provides of the embodiment of the present invention;
Fig. 4 is the schematic perspective view of conducting terminal in the motor that provides of the embodiment of the present invention;
Fig. 5 is the schematic perspective view of conducting terminal in the motor that provides of the embodiment of the present invention.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
It should be noted that, when element is called as " being fixed on " or " being arranged at " another element, it can directly on another element or may there is centering elements simultaneously.When an element is known as " being connected to " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Also it should be noted that, the orientation term such as left and right, upper and lower in the present embodiment, is only relative concept or be reference with the normal operating condition of product each other, and should not be regarded as have restrictive.
As shown in Fig. 1 ~ Fig. 5, a kind of motor that the embodiment of the present invention provides, comprise circuit board 50, power supply lead wire 60, stator component 100 and rotor part (not identifying in figure), described rotor part is connected to described stator component 100.Described stator component 100 comprises stator core 10, Insulating frame 20 and winding 30, and Insulating frame 20 can be plastic parts or ceramic member etc.Described stator core 10 is provided with wire casing 11, and described winding 30 is set around described wire casing 11.Described Insulating frame 20 is connected to the end of described stator core 10, described Insulating frame 20 is plugged with conducting terminal 40, the end of a thread of described winding 30 is connected to described conducting terminal 40, described circuit board 50 is placed on described conducting terminal 40 and is electrically connected with described conducting terminal 40, described circuit board 50 is provided with the hole slot 51 mated with described conducting terminal 40, the side of described hole slot 51 is or/and the end face of described circuit board 50 has the conductive part contacted with described conducting terminal 40, it is layers of copper etc. that conductive part can be scolding tin, be communicated with by electric conducting materials such as solders between conducting terminal and the circuitous pattern (conductive part) of circuit board, conducting terminal 40 and conductive part are affixed to be formed and are electrically connected.Described power supply lead wire 60 is connected to described circuit board 50 or described conducting terminal 40, like this, conducting terminal 40 can accurately be inserted in predetermined jack 21, the end of a thread of winding 30 can be connected to conducting terminal 40 easily, exactly, by automatic winding equipment, the end of a thread of winding 30 can also be set around conducting terminal 40, and due to its position of conducting terminal 40 relatively fixing, be convenient to the installation of circuit board 50, and easily through automatically equipping to arrange, circuit board 50 is socketed on conducting terminal 40 accurately, product is convenient to assembling, easily is automated production.
Particularly, as shown in Fig. 1 ~ Fig. 5, described conducting terminal 40 comprises conductive body 43 and is connected to the bonding pad 41 of described conductive body 43, and conducting terminal 40 can adopt metal material to be shaped, and bonding pad 41 can be integrally formed in conductive body 43 or be welded in conductive body 43.One end of described conductive body 43 is plugged in described Insulating frame 20, Insulating frame 20 is provided with at least one jack 21.The other end is plugged in the hole slot 51 of described circuit board 50, described bonding pad 41 is connected to the side of described conductive body 43, the end of a thread of described winding 30 is connected to described bonding pad 41, the end of a thread of winding 30 does not affect conducting terminal 40 and is plugged in Insulating frame 20, do not affect circuit board 50 and be connected to conducting terminal 40 yet, be convenient to the assembling of product, plastic packaging motor lead-out wire connected mode can be improved, realize plastic packaging motor group and stand wiring automated production.
Particularly, as shown in Fig. 1 ~ Fig. 5, described bonding pad 41 comprises two sidewalls arranged in opposite directions 411, and the end of a thread of described winding 30 is between two described sidewalls 411, so that welding the end of a thread, scolding tin is easy to location, and reliability is high.
In embody rule, as shown in Fig. 1 ~ Fig. 5, described bonding pad 41 can be the shape such as " U " font or " V " font, and it can grip the end of a thread and solder.
Particularly, as shown in Fig. 1 ~ Fig. 5, described conductive body 43 one end that connects with described circuit board 50 is provided with and welds slot 42, and described power supply lead wire 60 is welded in described welding slot 42.Welding slot 42 can be U " shape such as font or " V " font, be convenient to the location of power supply lead wire 60 and hold solder, reliability is high.
Particularly, as shown in Fig. 1 ~ Fig. 5, described conducting terminal 40 integrated punching is shaping, and be connected by brace 44 one between described bonding pad 41 with described conductive body 43, it is easy to preparation, and production cost is low.
Particularly, the end of a thread of described winding 30 is set around described conducting terminal 40 and is welded in described conducting terminal 40, and the winding direction that described winding 30 is set around described stator core 10 or Insulating frame 20 is identical with the winding direction that the end of a thread of described winding 30 is set around described conducting terminal 40, so that by automatic winding equipment connection.
Particularly, described motor can be plastic packaging motor etc., and Insulating frame 20 is shaped by modes such as copyings and is connected to Insulating frame 20, and its reliability is high.
Particularly, described Insulating frame 20 has at least one for the jack 21 for described conductive body 43 insertion.Jack 21 can rectangular or other polygon or abnormity etc., and conductive body 43 not easily opposing insulation framework 20 is rotated, and is convenient to welding location.
The embodiment of the present invention additionally provides a kind of manufacture method of motor, can be used for manufacturing above-mentioned stator component 100 and motor, manufacture method comprises the steps, prepare circuit board 50, power supply lead wire 60, stator component 100 and rotor part, wherein, prepare stator component 100 to comprise the following steps: prepare stator core 10 and the Insulating frame 20 being connected to described stator core 10, conducting terminal 40 is plugged on described Insulating frame 20, winding 30 is set around the wire casing 11 of described stator core 10, and the end of a thread of described winding 30 is connected to described conducting terminal 40, circuit board 50 is fastened in described conducting terminal 40 and circuit board 50 is electrically connected with described conducting terminal 40, described power supply lead wire 60 is welded in described conducting terminal 40 or circuit board 50.Conducting terminal 40 can by being inserted in predetermined location, the end of a thread of winding 30 can be connected to conducting terminal 40 easily, by automatic winding equipment, the end of a thread of winding 30 can also be set around conducting terminal 40, and due to its position of conducting terminal 40 relatively fixing, be convenient to the installation of circuit board 50, and easily through automatically equipping to arrange, circuit board 50 is socketed on conducting terminal 40 accurately, without the need to arranging terminal block, also without the need to adopting the parcel the end of a thread such as adhesive plaster, product is convenient to assembling, easily is automated production.During embody rule, the end of a thread of winding 30 can adopt electric resistance welding or scolding tin mode to be welded in the welding position of conducting terminal 40, to be electrically connected; The end of a thread of power supply lead wire 60 can be welded on the fixed bit of conducting terminal 40, and also can first be welded on connection circuit plate 50 (terminal block), circuit board 50 is welded and fixed with conducting terminal 40 again.
The manufacture method of motor provided by the present invention and motor, it can insert in the conducting terminal 40 of Insulating frame 20 by arranging, by spooling equipment, the end of a thread of winding 30 can be around in conducting terminal 40 easily, owing to arranging the conducting terminal 40 being plugged in Insulating frame 20 end, its relative position is fixed, by assembly equipment, circuit board 50 can be plugged in conducting terminal 40 easily, and conducting terminal 40 can pass circuit board 50, power supply lead wire 60 also can be welded in conducting terminal 40 or circuit board 50 easily, it is convenient to assembling, be beneficial to automated production, the production efficiency of product can be improved and reduce the production cost of product.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement or improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a motor, comprise circuit board, power supply lead wire, stator component and rotor part, described rotor part is connected to described stator component, described stator component comprises stator core, Insulating frame and winding, described stator core is provided with wire casing, described winding is set around described wire casing, described Insulating frame is connected to described stator core, it is characterized in that, described Insulating frame is plugged with conducting terminal, the end of a thread of described winding is connected to described conducting terminal, described board sleeve is in described conducting terminal and be electrically connected with described conducting terminal, described circuit board is provided with the hole slot mated with described conducting terminal, the side of described hole slot is or/and the end face of described circuit board has the conductive part with described conductive terminal contacts, described power supply lead wire is connected to described circuit board or described conducting terminal.
2. motor as claimed in claim 1, it is characterized in that, described conducting terminal comprises conductive body and is connected to the bonding pad of described conductive body, one end of described conductive body is plugged in described Insulating frame, the other end is plugged in the hole slot of described circuit board, described bonding pad is connected to the side of described conductive body, and the end of a thread of described winding is connected to described bonding pad.
3. motor as claimed in claim 2, it is characterized in that, described bonding pad comprises two sidewalls arranged in opposite directions, and the end of a thread of described winding is between two described sidewalls.
4. motor as claimed in claim 3, is characterized in that, described bonding pad is in " U " font or " V " font.
5. the motor according to any one of claim 2 to 4, is characterized in that, the described conductive body one end that connects with described circuit board is provided with and welds slot, and described power supply lead wire is welded in described welding slot.
6. the motor according to any one of claim 2 to 4, is characterized in that, described conducting terminal integrated punching is shaping, is connected between described bonding pad with described conductive body by brace.
7. the motor according to any one of Claims 1-4, it is characterized in that, the end of a thread of described winding is set around described conducting terminal and is welded in described conducting terminal, and the winding direction that described winding is set around described stator core or Insulating frame is identical with the winding direction that the end of a thread of described winding is set around described conducting terminal.
8. the motor according to any one of Claims 1-4, is characterized in that, described motor is plastic packaging motor.
9. the motor according to any one of claim 2 to 4, is characterized in that, described Insulating frame has the jack for inserting for described conductive body.
10. the manufacture method of a motor, it is characterized in that, comprise the steps, prepare circuit board, power supply lead wire, stator component and rotor part, wherein, prepare stator component to comprise the following steps: prepare stator core and the Insulating frame being connected to described stator core, conducting terminal is plugged on described Insulating frame, winding is set around the wire casing of described stator core, and the end of a thread of described winding is connected to described conducting terminal, circuit-board card is placed on described conducting terminal and circuit board is electrically connected with described conducting terminal, described power supply lead wire is welded in described conducting terminal or circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410409526.5A CN104218699B (en) | 2014-08-19 | 2014-08-19 | The manufacture method of motor and motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410409526.5A CN104218699B (en) | 2014-08-19 | 2014-08-19 | The manufacture method of motor and motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104218699A true CN104218699A (en) | 2014-12-17 |
| CN104218699B CN104218699B (en) | 2018-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410409526.5A Active CN104218699B (en) | 2014-08-19 | 2014-08-19 | The manufacture method of motor and motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104218699B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104935135A (en) * | 2015-06-01 | 2015-09-23 | 广东威灵电机制造有限公司 | Washing machine and motor therefor |
| CN105846606A (en) * | 2016-05-20 | 2016-08-10 | 珠海凯邦电机制造有限公司 | Fixation device capable of preventing circuit board from shedding during injection molding and stator assembly and motor |
| CN105978248A (en) * | 2016-06-23 | 2016-09-28 | 浙江长兴德纳克斯动力科技有限公司 | Manufacturing method of adhesive core-type motor |
| CN107482859A (en) * | 2017-08-30 | 2017-12-15 | 广东威灵电机制造有限公司 | Plastic packaging motor |
| CN108631460A (en) * | 2018-06-28 | 2018-10-09 | 广东威灵电机制造有限公司 | Stator punching, field frame assembly and motor |
| WO2021218747A1 (en) * | 2020-04-29 | 2021-11-04 | 广东德昌电机有限公司 | Stator assembly and electric motor using same |
| US11496019B2 (en) * | 2018-08-10 | 2022-11-08 | Hanon Systems | Waterproof with inverter housing having connector mounting portion for accommodating sealing members |
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| CN2521771Y (en) * | 2002-02-04 | 2002-11-20 | 谢新茂 | Conductor terminal |
| CN103259369A (en) * | 2013-01-07 | 2013-08-21 | 广东威灵电机制造有限公司 | Motor and monitoring device for motor |
| CN203278410U (en) * | 2013-05-09 | 2013-11-06 | 威灵（芜湖）电机制造有限公司 | A terminal and a stator for a motor |
| DE102012209632A1 (en) * | 2012-06-08 | 2013-12-12 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Electromotor for use with radiator fan of motor car, has electronics module located on stator at opposite side of base board, and blade contact parts placed away from stator, where contact parts are connected to electronics module |
| CN204089494U (en) * | 2014-08-19 | 2015-01-07 | 广东威灵电机制造有限公司 | Motor |
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Patent Citations (5)
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| CN2521771Y (en) * | 2002-02-04 | 2002-11-20 | 谢新茂 | Conductor terminal |
| DE102012209632A1 (en) * | 2012-06-08 | 2013-12-12 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Electromotor for use with radiator fan of motor car, has electronics module located on stator at opposite side of base board, and blade contact parts placed away from stator, where contact parts are connected to electronics module |
| CN103259369A (en) * | 2013-01-07 | 2013-08-21 | 广东威灵电机制造有限公司 | Motor and monitoring device for motor |
| CN203278410U (en) * | 2013-05-09 | 2013-11-06 | 威灵（芜湖）电机制造有限公司 | A terminal and a stator for a motor |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104935135A (en) * | 2015-06-01 | 2015-09-23 | 广东威灵电机制造有限公司 | Washing machine and motor therefor |
| CN104935135B (en) * | 2015-06-01 | 2017-11-10 | 广东威灵电机制造有限公司 | Washing machine and the motor for washing machine |
| CN105846606A (en) * | 2016-05-20 | 2016-08-10 | 珠海凯邦电机制造有限公司 | Fixation device capable of preventing circuit board from shedding during injection molding and stator assembly and motor |
| CN105978248A (en) * | 2016-06-23 | 2016-09-28 | 浙江长兴德纳克斯动力科技有限公司 | Manufacturing method of adhesive core-type motor |
| CN105978248B (en) * | 2016-06-23 | 2019-03-22 | 浙江长兴德纳克斯动力科技有限公司 | A kind of manufacturing method being bonded iron core type motor |
| CN107482859A (en) * | 2017-08-30 | 2017-12-15 | 广东威灵电机制造有限公司 | Plastic packaging motor |
| CN108631460A (en) * | 2018-06-28 | 2018-10-09 | 广东威灵电机制造有限公司 | Stator punching, field frame assembly and motor |
| US11496019B2 (en) * | 2018-08-10 | 2022-11-08 | Hanon Systems | Waterproof with inverter housing having connector mounting portion for accommodating sealing members |
| WO2021218747A1 (en) * | 2020-04-29 | 2021-11-04 | 广东德昌电机有限公司 | Stator assembly and electric motor using same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104218699B (en) | 2018-03-27 |
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