CN104216367B - A kind of tippler real-time remote monitoring system - Google Patents
A kind of tippler real-time remote monitoring system Download PDFInfo
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- CN104216367B CN104216367B CN201410429125.6A CN201410429125A CN104216367B CN 104216367 B CN104216367 B CN 104216367B CN 201410429125 A CN201410429125 A CN 201410429125A CN 104216367 B CN104216367 B CN 104216367B
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Abstract
A kind of tippler real-time remote monitoring system, including one or more data acquisition modules and real-time remote monitoring center module, described data acquisition module is distributed on tippler, and described one or more data acquisition modules and real-time remote monitoring center module are communicated to connect by cordless communication network.Described data acquisition module, for gathering the essential information of tippler, service data and real-time operating conditions image, and data message and the image of collection are transferred to real-time remote monitoring center module by cordless communication network, it is simultaneously used for receiving the data message that remote monitoring center module is sent by wireless communication network；Described real-time remote monitoring center module, for carrying out accident analysis and storage, display real-time operating conditions image, it is achieved remotely monitor to the tippler data message transmitted by cordless communication network.Achieve tippler remote monitoring and administration, improve the efficiency of management, saved cost.
Description
Technical field
The present invention relates to a kind of long distance control system, a kind of tippler real-time remote monitoring system, belong to thermal power generating equipment monitoring technical field.
Background technology
Tippler is a kind of heavy mechanical equipment for dumping truck, it is applicable to the coke-oven plant of large-size thermal power plant, chemical plant, harbour, storage and transport station and metallurgy industry, sintering plant etc., for coal, Ore and other loose unpacked materials of the delivery of dumping various standard gage railway open-top car.
At present, the maintenance supervision of thermoelectricity tippler is usually and is regularly checked to device context by enterprise special maintenance personnel；And substantial amounts of thermoelectricity tippler is distributed throughout the country, the most remote place, therefore the maintenance giving thermoelectricity tippler brings the biggest difficulty with supervision, and special maintenance personnel are also required to take a substantial amount of time for the eliminating of fault, thus cause enterprise can not understand the operation conditions of tippler and the type of fault in time, in turn resulting in enterprise relatively low to the efficiency of management of car dumper equipment, economy and human cost are higher.
Summary of the invention
Present invention aims to existing tippler can not remotely monitor, the problem such as relatively costly, it is provided that a kind of tippler real-time remote monitoring system.
For achieving the above object, the technical solution of the present invention is: a kind of tippler real-time remote monitoring system, it is characterized in that: include one or more data acquisition module and real-time remote monitoring center module, described data acquisition module is distributed on tippler, and described one or more data acquisition modules and real-time remote monitoring center module are communicated to connect by cordless communication network；Described data acquisition module, for gathering the essential information of tippler, service data and real-time operating conditions image, and data message and the image of collection are transferred to real-time remote monitoring center module by cordless communication network, it is simultaneously used for receiving the data message that remote monitoring center module is sent by cordless communication network；Described real-time remote monitoring center module, for carrying out accident analysis and storage, display real-time operating conditions image, it is achieved remotely monitor to the tippler data message transmitted by cordless communication network；Described data acquisition module includes micro-control module, modulating and demodulating signal module I, sensor assembly, power module of voltage regulation, alarm module I, camera module, wireless communication module I, clock circuit module and reset circuit module, described power module of voltage regulation respectively with micro-control module, modulating and demodulating signal module I, sensor assembly, alarm module I, camera module, wireless communication module I, clock circuit module is connected with reset circuit module, described modulating and demodulating signal module I respectively with sensor assembly, camera module, wireless communication module I is connected with micro-control module, described micro-control module respectively with alarm module I, clock circuit module is connected with reset circuit module；Described wireless communication module I includes signal amplifier module and wireless network data terminal module, described signal amplifier module includes CDMA and WCDMA module, what described wireless network data terminal module was corresponding includes CDMA and WCDMA terminal module, described signal amplifier module is connected with wireless network data terminal module, described wireless network data terminal module is connected with modulating and demodulating signal module, and described signal amplifier module is communicated to connect with real-time remote monitoring center module by cordless communication network.
Described sensor assembly includes gravity sensor, liquid level sensor, temperature sensor and displacement transducer.
Described alarm module I is audible-visual annunciator, including buzzer and LED flash lamp.
Described clock circuit module is crystal oscillating circuit.
Described real-time remote monitoring center module includes terminal module, alarm module ii, display module, hard disc module, power module of voltage regulation, modulating and demodulating signal module ii and wireless communication module II, described power module of voltage regulation respectively with terminal module, alarm module ii, display module, hard disc module, modulating and demodulating signal module ii is connected with wireless communication module II, described wireless communication module II is connected with modulating and demodulating signal module ii, described modulating and demodulating signal module ii is connected with terminal module, described terminal module respectively with hard disc module, alarm module ii is connected with display module.
Described terminal module is terminal or laptop carrying terminal.
Described hard disc module is network hard disc.
Described display module is LCD liquid crystal display.
Compared with prior art, the invention has the beneficial effects as follows:
1, achieve tippler remote monitoring and administration, improve the efficiency of management, saved cost.The present invention includes one or more data acquisition module and real-time remote monitoring center module, and data acquisition module is distributed on tippler, and one or more data acquisition modules and real-time remote monitoring center module are communicated to connect by cordless communication network；By the essential information of data collecting module collected tippler, operational factor and real-time operating conditions image, by cordless communication network, this information is transferred to real-time remote monitoring center module by cordless communication network again, thus realize the real-time remote monitoring management to the tippler running status being distributed in various places and management information integral, thus improve the efficiency of management, reduce substantial amounts of manpower and Financial cost.
2, in the present invention, wireless communication module I includes signal amplifier module and wireless network data terminal module, and signal amplifier module includes CDMA and WCDMA module, and what wireless network data terminal module was corresponding includes CDMA and WCDMA terminal module；Network signal is strengthened by signal amplifier module, simultaneously when WCDMA or cdma network break down, by selecting corresponding CDMA or WCDMA terminal module to carry out network switching, thus ensure that native system reliability and stability.
3, in the present invention, in data acquisition module and real-time remote monitoring center module, each module composition is individually designed, it is easy to extends and safeguards, it is simple to popularization and application.
Accompanying drawing explanation
Fig. 1 is present configuration block diagram.
Fig. 2 is data acquisition module structured flowchart in the present invention.
Fig. 3 is wireless communication module I and wireless communication module II structured flowchart in the present invention.
Fig. 4 is real-time remote monitoring center module structured flowchart in the present invention.
Detailed description of the invention
Illustrate that the present invention is described in further detail with detailed description of the invention below in conjunction with accompanying drawing.
Seeing Fig. 1, a kind of tippler real-time remote monitoring system, including one or more data acquisition modules and real-time remote monitoring center module；Described data acquisition module is distributed on tippler, multiple fingers herein two or more.Described one or more data acquisition modules and real-time remote monitoring center module are communicated to connect by cordless communication network；Described cordless communication network is capable of the transmission of remote data, and cordless communication network is the 3G network of WCDMA or CDMA.Described data acquisition module, for gathering the essential information of tippler, service data and real-time operating conditions image, and is transferred to real-time remote monitoring center module by data message and the image of collection by cordless communication network；Data acquisition module is for receiving the data message that remote monitoring center module is sent by wireless communication network simultaneously.Described real-time remote monitoring center module, for carrying out accident analysis and storage, display real-time operating conditions image to the tippler data message transmitted by cordless communication network；If data message exists abnormal, then transmit, by cordless communication network, the relevant information solving fault and to data acquisition module thus realize remotely monitoring.
Seeing Fig. 2, described data acquisition module includes micro-control module, modulating and demodulating signal module I, sensor assembly, power module of voltage regulation, alarm module I, camera module, wireless communication module I, clock circuit module and reset circuit module.Described power module of voltage regulation is connected with micro-control module, modulating and demodulating signal module I, sensor assembly, alarm module I, camera module, wireless communication module I, clock circuit module and reset circuit module respectively, described modulating and demodulating signal module I is connected with sensor assembly, camera module, wireless communication module I and micro-control module respectively, and described micro-control module is connected with alarm module I, clock circuit module and reset circuit module respectively.
Seeing Fig. 2, described power module of voltage regulation is for providing regulated power supply to remaining each module in data acquisition module.
Seeing Fig. 2, described micro-control module is for coordinating and control the work of each module in data acquisition module；Time actually used, micro-control module can use Samsung S3C6410 microcontroller.
Seeing Fig. 2, described sensor assembly is used for gathering the data messages such as the essential information of tippler, service data；Sensor assembly includes the gravity sensor of detection tippler physical burden, the liquid level sensor of detection tippler fuel level in tank, the detection temperature sensor of tippler tank temperature and detection and delays unloading the multiple sensors such as the hook displacement transducer with spacer gap.
Seeing Fig. 2, described alarm module I is audible-visual annunciator, including buzzer and LED flash；Alarm module I is used for reporting to the police, and whether it exceedes preset parameter threshold values according to micro-control module inspection tippler service data and decide whether to report to the police.
Seeing Fig. 2, described clock circuit module is crystal oscillating circuit, and it is for the clock frequency stable to micro-control module offer.
Seeing Fig. 2, described camera module is used for gathering tippler real time execution image information；Time actually used, camera module can use Sony's high definition CCD monitoring camera.
Seeing Fig. 2, described reset circuit module, for micro-control module carries out the operation that resets, makes micro-control module return to state.
Seeing Fig. 2, described modulating and demodulating signal module I for being modulated demodulation to the data message gathered.
See Fig. 3, described wireless communication module I includes signal amplifier module and wireless network data terminal module, described signal amplifier module includes CDMA and WCDMA module, and what described wireless network data terminal module was corresponding includes CDMA and WCDMA terminal module.Described signal amplifier module is connected with wireless network data terminal module, described wireless network data terminal module is connected with modulating and demodulating signal module, and described signal amplifier module is communicated to connect with real-time remote monitoring center module by cordless communication network；Signal amplifier module is used for strengthening network signal, and wireless network data terminal module is used for realizing data double-way transmission.When WCDMA or cdma network break down, wireless communication module I can change between CDMA and WCDMA module, again by selecting corresponding CDMA or WCDMA terminal module it is achieved thereby that the network between CDMA and WCDMA switches, and then ensure that stability and the reliability of native system.Time actually used, wireless network data terminal module can use the 3G wireless data terminal of Huawei CDMA and WCDMA.
See Fig. 4, described real-time remote monitoring center module includes terminal module, alarm module ii, display module, hard disc module, power module of voltage regulation, modulating and demodulating signal module ii and wireless communication module II, described power module of voltage regulation respectively with terminal module, alarm module ii, display module, hard disc module, modulating and demodulating signal module ii is connected with wireless communication module II, described wireless communication module II is connected with modulating and demodulating signal module ii, described modulating and demodulating signal module ii is connected with terminal module, described terminal module respectively with hard disc module, alarm module ii is connected with display module.
Seeing Fig. 4, described terminal module is terminal or laptop carrying terminal；The data of the terminal module data acquisition module to being transmitted by cordless communication network are analyzed and store, and coordinate and control the work of remaining modules in real-time remote monitoring center module.
Seeing Fig. 4, described power module of voltage regulation is for providing regulated power supply to remaining each module in real-time remote monitoring center module.
Seeing Fig. 4, described hard disc module is network hard disc, can select NAS networking hard disk time actually used；It is used for storing data message.
Seeing Fig. 4, described alarm module ii is audible-visual annunciator, and it is identical with the alarm module I structure in data acquisition module；Alarm module ii is used for reporting to the police, and whether it exceedes preset parameter threshold values according to the data of terminal unit output and decide whether to report to the police.
Seeing Fig. 4, described modulating and demodulating signal module ii for being modulated demodulation to data signal, and it is identical with the modulating and demodulating signal module I structure in data acquisition module.
See Fig. 4, described wireless communication module II identical with the wireless communication module I structure in data acquisition module, including signal amplifier module and wireless network data terminal module；Described signal amplifier module includes CDMA and WCDMA module, and what described wireless network data terminal module was corresponding includes CDMA and WCDMA terminal module.Described signal amplifier module is connected with wireless network data terminal module, and described wireless network data terminal module is connected with modulating and demodulating signal module；Described signal amplifier module is communicated to connect with the signal amplifier module in data acquisition module by cordless communication network, it is achieved the transmitted in both directions of data.
Seeing Fig. 4, described display module is LCD liquid crystal display, and it shows for the tippler real time execution image sending terminal unit.
Seeing Fig. 1-4, during work, sensor assembly in data acquisition module and camera module obtain data message and the real-time operating conditions image of tippler respectively, and are modulated demodulation by the A/D in modulating and demodulating signal module I and D/A converter.Then the data message gathered is checked whether to exceed the parameter threshold that microcontroller is preset by micro controller module, decides whether that transmitting alarm command carries out sound and light alarm to alarm module I according to result of determination simultaneously.Then micro controller module sends data message and real-time operating conditions image to modulating and demodulating signal module I, it is modulated demodulating by information by the A/D in modulating and demodulating signal module I and D/A converter, the wireless data terminal module being then transferred in wireless communication module I；By the signal amplifier module in wireless communication module I signal amplified again and strengthen, and by cordless communication network to data message and real-time operating conditions image sent the wireless communication module II in real-time remote monitoring center module.The signal received is amplified strengthening by the signal amplifier module in wireless communication module II, then communicates information to modulating and demodulating signal module ii by the wireless data terminal module in wireless communication module II；A/D in modulating and demodulating signal module ii and D/A converter are transferred to terminal module after information is modulated demodulation.Information is analyzed and stores it in hard disc module by terminal module, if existing abnormal in terminal module analytical data, transmitting order and carrying out sound and light alarm to alarm module ii；Terminal module is achieved a solution by access hard disk module the relevant information of fault simultaneously.Then terminal module sends the relevant information solving fault to modulating and demodulating signal module ii, modulating and demodulating signal module ii is transferred to wireless communication module II after information is modulated demodulation, the wireless communication module I by cordless communication network, the relevant information solving fault being transferred in data acquisition module again and modulating and demodulating signal module I, and it is transferred to micro-control module, thus realize data double-way transmission and the remotely monitoring of native system, and then professional can be instructed to realize the troubleshooting to car dumper equipment.
Above content is to combine concrete preferred implementation further description made for the present invention, it is impossible to assert the present invention be embodied as be confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, it is also possible to make some simple deduction or replace, said structure all should be considered as belonging to protection scope of the present invention.
Claims (8)
1. a tippler real-time remote monitoring system, it is characterised in that: include
One or more data acquisition modules and real-time remote monitoring center module, described data acquisition module is distributed on tippler, and described one or more data acquisition modules and real-time remote monitoring center module are communicated to connect by cordless communication network；
Described data acquisition module, for gathering the essential information of tippler, service data and real-time operating conditions image, and data message and the image of collection are transferred to real-time remote monitoring center module by cordless communication network, it is simultaneously used for receiving the data message that remote monitoring center module is sent by cordless communication network；
Described real-time remote monitoring center module, for carrying out accident analysis and storage, display real-time operating conditions image, it is achieved remotely monitor to the tippler data message transmitted by cordless communication network；
Described data acquisition module includes micro-control module, modulating and demodulating signal module I, sensor assembly, power module of voltage regulation, alarm module I, camera module, wireless communication module I, clock circuit module and reset circuit module, described power module of voltage regulation respectively with micro-control module, modulating and demodulating signal module I, sensor assembly, alarm module I, camera module, wireless communication module I, clock circuit module is connected with reset circuit module, described modulating and demodulating signal module I respectively with sensor assembly, camera module, wireless communication module I is connected with micro-control module, described micro-control module respectively with alarm module I, clock circuit module is connected with reset circuit module；
Described wireless communication module I includes signal amplifier module and wireless network data terminal module, described signal amplifier module includes CDMA and WCDMA module, what described wireless network data terminal module was corresponding includes CDMA and WCDMA terminal module, described signal amplifier module is connected with wireless network data terminal module, described wireless network data terminal module is connected with modulating and demodulating signal module, and described signal amplifier module is communicated to connect with real-time remote monitoring center module by cordless communication network.
2. according to a kind of tippler real-time remote monitoring system described in claim 1, it is characterised in that: described sensor assembly includes gravity sensor, liquid level sensor, temperature sensor and displacement transducer.
A kind of tippler real-time remote monitoring system the most according to claim 1, it is characterised in that: described alarm module I is audible-visual annunciator, including buzzer and LED flash lamp.
A kind of tippler real-time remote monitoring system the most according to claim 1, it is characterised in that: described clock circuit module is crystal oscillating circuit.
5. according to a kind of tippler real-time remote monitoring system described in claim 1, it is characterized in that: described real-time remote monitoring center module includes terminal module, alarm module ii, display module, hard disc module, power module of voltage regulation, modulating and demodulating signal module ii and wireless communication module II, described power module of voltage regulation respectively with terminal module, alarm module ii, display module, hard disc module, modulating and demodulating signal module ii is connected with wireless communication module II, described wireless communication module II is connected with modulating and demodulating signal module ii, described modulating and demodulating signal module ii is connected with terminal module, described terminal module respectively with hard disc module, alarm module ii is connected with display module.
A kind of tippler real-time remote monitoring system the most according to claim 5, it is characterised in that: described terminal module is terminal or laptop carrying terminal.
7. according to a kind of tippler real-time remote monitoring system described in claim 5, it is characterised in that: described hard disc module is network hard disc.
A kind of tippler real-time remote monitoring system the most according to claim 5, it is characterised in that: described display module is LCD liquid crystal display.
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| CN105389665A (en) * | 2015-11-25 | 2016-03-09 | 株洲时代电子技术有限公司 | Railway safety production information management method |
| CN105840582A (en) * | 2016-04-27 | 2016-08-10 | 兰州元创机电科技有限公司 | Portable monitoring device of hydraulic compensation circuit and adjusting and setting method |
| CN110984955A (en) * | 2019-11-25 | 2020-04-10 | 江苏安能钻掘设备科技有限公司 | Remote monitoring system for drilling machine |
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| US4970496A (en) * | 1989-09-08 | 1990-11-13 | Lee Mechanical, Inc. | Vehicular monitoring system |
| CN101077756A (en) * | 2007-06-23 | 2007-11-28 | 深圳市中信康特种设备技术有限公司 | Erecting equipment remote actual time safety monitoring system and its control method |
| CN201166868Y (en) * | 2007-11-02 | 2008-12-17 | 曲亚武 | Apparatus for omnidistance monitoring and real time alarming drivers |
| CN102050316A (en) * | 2009-11-02 | 2011-05-11 | 西安博恒智能技术有限公司 | Power line type field bus comprehensive control system for coal handling system of heat power plant |
| CN204166358U (en) * | 2014-08-28 | 2015-02-18 | 武汉电力设备厂 | A kind of tippler real-time remote monitoring system |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4970496A (en) * | 1989-09-08 | 1990-11-13 | Lee Mechanical, Inc. | Vehicular monitoring system |
| CN101077756A (en) * | 2007-06-23 | 2007-11-28 | 深圳市中信康特种设备技术有限公司 | Erecting equipment remote actual time safety monitoring system and its control method |
| CN201166868Y (en) * | 2007-11-02 | 2008-12-17 | 曲亚武 | Apparatus for omnidistance monitoring and real time alarming drivers |
| CN102050316A (en) * | 2009-11-02 | 2011-05-11 | 西安博恒智能技术有限公司 | Power line type field bus comprehensive control system for coal handling system of heat power plant |
| CN204166358U (en) * | 2014-08-28 | 2015-02-18 | 武汉电力设备厂 | A kind of tippler real-time remote monitoring system |
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Address after: 430064 Wuchang District of Hubei province Wuhan City Baishazhou special No. 1 Patentee after: China Electric Construction Group Wuhan heavy industry equipment Co., Ltd. Address before: 430064 Wuchang District of Hubei province Wuhan City Baishazhou special No. 1 Patentee before: Wuhan Electric Power Equipment Plant |