CN104214974A - Solar collector with improved structure - Google Patents

Solar collector with improved structure Download PDF

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Publication number
CN104214974A
CN104214974A CN201410412384.8A CN201410412384A CN104214974A CN 104214974 A CN104214974 A CN 104214974A CN 201410412384 A CN201410412384 A CN 201410412384A CN 104214974 A CN104214974 A CN 104214974A
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China
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tube body
heat exchange
exchange jacket
fixed
outer tube
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CN201410412384.8A
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CN104214974B (en
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朱肖华
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ZHEJIANG SHENDE NEW ENERGY Co Ltd
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ZHEJIANG SHENDE NEW ENERGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Thermal Insulation (AREA)

Abstract

The invention provides a solar collector with an improved structure and belongs to the technical field of solar energy. The solar collector with the improved structure, provided by the invention, solves the technical problem that a solar collector with a conventional structure cannot continue to work when any one heat collection pipe is cracked. The solar collector with the improved structure comprises a support, wherein a mounting frame is obliquely fixed on the support, a header is fixed at the upper end of the mounting frame, the header comprises an outer casing, a thermal insulation layer and an inner container, a cavity and a plurality of mounting holes I and mounting holes II which are communicated with the cavity are formed in the inner container, a plurality of penetrating holes I and penetrating holes II, which are communicated with the mounting holes I, are respectively formed in the outer casing and the thermal insulation layer, and a heat exchange sleeve is arranged in each mounting hole I; a plurality of heat collection pipes are further arranged inside the mounting frame, the heat collection pipes comprise inner pipe bodies and outer pipe bodies, the upper sections of the outer pipe bodies are respectively arranged in corresponding heat exchange sleeves. The solar collector with the improved structure can be used for heating water inside the header under a condition that a plurality of heat collection pipes are cracked or in failure.

Description

A kind of structure improved solar thermal collector
Technical field
The invention belongs to technical field of solar, relate to a kind of heat collector, particularly a kind of structure improved solar thermal collector.
Background technology
Solar energy is the inexhaustible regenerative resources of the mankind, is also clean energy resource, does not produce any environmental pollution.Along with the fast development of economy and improving constantly of people's living standard, people have been widely used in for the utilization of solar energy that various solar product suffered.In solar energy heating utilization, key is that the radiant energy of the sun is converted to heat energy, has become one of important indicator of mankind's development in science and technology.Because solar energy compares dispersion, it must be managed to put together, so heat collector is the various key components utilizing solar energy equipment.Because purposes is different, the system type of heat collector and coupling thereof is divided into many kinds, title is also different, as the solar cooker for cooking, for generation of the solar water heater of hot water, for the solar dryer of dry goods, for the solar energy smelting furnace of smelting metal, and solar energy housing, solar energy power plant, solar energy desalinator etc.
At present, the solar water heater for generation of hot water is widely used by people in the daily productive life of people, and this solar water heater is made up of attemperater and heat collector two large divisions usually.But in existing heat collector, mostly there is the not high deficiency of heat absorption efficiency, in order to improve the heat absorption efficiency of heat collector, people generally improve this heat collector.Through retrieval, as Chinese patent literature discloses a kind of solar water heater light reflection thermal-arrest apparatus [patent No.: ZL 96243395.0; Authorization Notice No.: CN 2293779].This solar water heater light reflection thermal-arrest apparatus, comprise one group of thermal-collecting tube, to be arranged on below each thermal-collecting tube one group of corresponding light reflection device and the support of light reflection device is installed, light reflection device adopts two level crossing surface glasses, symmetry is inclined and mounted on support, and the angle between two level crossing surface glasses is 50-120 degree.This device reflection ray is reliable and stable, and Heat-collecting effect is good, and reflecting surface can keep bright and clean for a long time, is more than 20 years service life, and do not need repairing maintenance, is applicable to solar water heater.
But, above-mentioned solar water heater light reflection thermal-arrest apparatus adopts two level crossing surface glasses to reflect, and can only assemble the sunshine of fraction, heat build-up effect is not high, and also there is installing/dismounting inconvenience in this level crossing surface glass, the problems such as production cost is high.And if this heat collector is under external force or the effect of special adverse circumstances, the situation that thermal-collecting tube breaks can occur, if a wherein thermal-collecting tube of heat collector breaks, whole heat collector all can be paralysed, can not continue again to use.So, for those skilled in the art, need to improve this heat collector, to overcome above-mentioned deficiency.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of structure improved solar thermal collector, this structure improved solar thermal collector has the advantages that still can heat water when many thermal-collecting tubes break or lost efficacy.
Object of the present invention realizes by following technical proposal: a kind of structure improved solar thermal collector, comprise support, described support surface thereof is fixed with installing frame, described installing frame upper end is fixed with header, described header comprises shell body, it is characterized in that, inner bag is provided with in described shell body, also heat-insulation layer is provided with between described inner bag and shell body, cavity is offered in described inner bag, described inner bag two ends are respectively arranged with the water intaking valve and outlet valve that are connected with cavity, the downside of described inner bag offers some installing holes one be connected with cavity, the upper side of described inner bag offers some installing holes two corresponding with installing hole one, heat exchange jacket is provided with in described each installing hole one and the installing hole two corresponding with it, the upper end of described heat exchange jacket passes installing hole two, the lower end of described heat exchange jacket passes installing hole one, the lateral wall of the lower end of described heat exchange jacket and the hole wall of described installing hole one are fixed and keep sealing, the lateral wall of the upper end of described heat exchange jacket and the hole wall of described installing hole two are fixed and keep sealing, described shell body with heat-insulation layer also offers respectively the perforating one and perforating two that are connected with described installing hole one, described heat-insulation layer also offers some locating slots corresponding with heat exchange jacket, described heat exchange jacket upper end is arranged in corresponding locating slot, the lower end of described heat exchange jacket is arranged in perforating one and perforating two, the thermal-collecting tube that some radical amounts are identical with described installing hole quantity is also provided with in described installing frame, described thermal-collecting tube comprises interior tube body and outer tube body, described interior tube body and outer tube body sealing are solidly fixed, and be vacuum state between interior tube body and outer tube body, the two ends up and down of described interior tube body and the two ends up and down of outer tube body are sealed end, superconducting fluid is provided with in described interior tube body, described interior tube body is made up of interior tube body epimere and interior tube body hypomere, described outer tube body is made up of outer tube body epimere and outer tube body hypomere, the outer wall of described interior tube body hypomere evenly scribbles thermal-arrest film plating layer, described each outer tube body epimere is separately positioned in heat exchange jacket corresponding thereto, and the outer wall of outer tube body epimere contacts with the inwall of described heat exchange jacket, and described each outer tube body hypomere is all positioned at described installing frame lower end by location structure one.
The operation principle of this structure improved solar thermal collector is so, this structure improved solar thermal collector is placed under the sun-drenched sun, sunlight is on the outer tube body hypomere of thermal-collecting tube, under the effect of thermal-arrest film plating layer, the interior tube body hypomere of thermal-collecting tube absorbs solar energy and is translated into heat energy, superconducting fluid in heating interior tube body hypomere is also vaporized, superconducting fluid after gasification will the elegant interior tube body epimere to thermal-collecting tube, because the outer tube body epimere of thermal-collecting tube is set in heat exchange jacket, and outer tube body epimere is close on the inwall of heat exchange jacket, this just can make heat exchange jacket generate heat, by heat exchange jacket thus the water transferred heat in inner bag, water is heated, because thermal-collecting tube is separated by heat exchange jacket and inner bag, every root thermal-collecting tube all works alone, this just can make the remaining thermal-collecting tube when many thermal-collecting tubes break or lost efficacy still can continue heating to the water in inner bag.By offering installing hole one and installing hole two on the inwall of inner bag, shell body with heat-insulation layer offer perforating one and perforating two respectively that be connected with installing hole one, just heat exchange jacket can be inserted into simultaneously in installing hole one, installing hole two, perforating one and perforating two, sealed respectively by the lateral wall of the lateral wall of heat exchange jacket upper end and heat exchange jacket lower end is fixed in installing hole one and installing hole two simultaneously, and the outer tube body epimere of thermal-collecting tube just can be inserted into by smoothly, and heat exchange jacket suffered.Heat-insulation layer is offered some locating slots corresponding with heat exchange jacket, the head of thermal-collecting tube can be resisted against on the diapire of locating slot, thus make thermal-collecting tube fixing-stable.Superconducting fluid can, under the condition of extreme cold, as-50 DEG C, still make heat collector normally work.Thermal-arrest film plating layer effectively can improve the absorption efficiency that thermal-collecting tube absorbs sunshine.
In above-mentioned structure improved solar thermal collector, described location structure one comprises the positioning sleeve and positioning cap that are fixed on installing frame lower end, described positioning cap is threaded on described positioning sleeve, above-mentioned outer tube body hypomere is located in described positioning sleeve, and outer tube body hypomere is resisted against on described positioning cap, the center line of described positioning sleeve and the centerline of corresponding heat exchange jacket are on same straight line.The inwall of positioning sleeve offers internal thread, the outer wall of positioning cap is fixed with external screw thread, and internal thread and external screw thread match, positioning cap is threaded onto on positioning sleeve, just can by positioning cap being fixed on positioning sleeve tightly, the outer tube body of thermal-collecting tube to be located in positioning sleeve and to withstand with positioning cap, just can be arranged on stable for thermal-collecting tube on installing frame.
Alternatively situation, in above-mentioned structure improved solar thermal collector, described location structure one comprises spring and positioning tube, described lower spring end is fixed on described installing frame lower end, described spring upper end is fixed on described positioning tube, above-mentioned outer tube body hypomere is located in described positioning tube, and outer tube body hypomere is resisted against on the base plate of described positioning tube.By positioning tube to pressing down and making spring be in compressive state, just can the outer tube body hypomere of thermal-collecting tube be put in positioning tube, due to the restitution of spring, just the bottom of thermal-collecting tube outer tube body can be resisted against on the base plate of positioning tube, thus be arranged on stable for thermal-collecting tube on installing frame.
In above-mentioned structure improved solar thermal collector, the length of described interior tube body hypomere is greater than the length of described interior tube body epimere.As preferably, the length of hypomere and the length of epimere are than being 7:1, and to make heat-transfer effect good, and heat supply is timely.
In above-mentioned structure improved solar thermal collector, described heat exchange jacket adopts aluminum or copper product to make.The heat exchange jacket adopting aluminum or copper product to make has good heat conductivility.
In above-mentioned structure improved solar thermal collector, the lateral wall of the lower end of described heat exchange jacket is fixed by the mode of welding and the hole wall of described installing hole one and is kept sealing, and the lateral wall of the upper end of described heat exchange jacket is fixed by the mode of welding and the hole wall of described installing hole two and kept sealing.The mode of employing welding effectively can ensure the sealing between the lower end of heat exchange jacket and the hole wall of installing hole one, and the sealing between the hole wall of the upper end of heat exchange jacket and installing hole two, can not be exosmosed by installing hole one and installing hole two to make the water in inner bag cavity.
In above-mentioned structure improved solar thermal collector, the material of described shell body is color steel, and the material of inner bag is stainless steel, and the material of heat-insulation layer is polyurethane foam.Color steel is not vulnerable to the impact of extraneous various Changes in weather and adverse circumstances, and stainless steel has good sealing property, and polyurethane foam has good heat-insulating property.
In above-mentioned structure improved solar thermal collector, also be provided with one in described installing frame and sunshine can be reflexed to reflector plate on thermal-collecting tube, the two ends up and down of described reflector plate are all positioned on installing frame by location structure two, and described reflector plate adopts aluminum material to make.By arranging the reflector plate that an aluminum material is made in installing frame, just can by these not the sunshine of direct irradiation on thermal-collecting tube reflex on thermal-collecting tube, thus improve the collecting efficiency of thermal-collecting tube.
In above-mentioned structure improved solar thermal collector, described location structure two comprises the lug boss that some keepers and relative reflection sheet raise up, described keeper comprises location division and Access Division, described location division and Access Division perpendicular, described location division is fixed on installing frame, described Access Division offers the groove that above-mentioned lug boss clamping can be made to live, described lug boss one_to_one corresponding is connected in described groove.The equal semicircular in shape in the location division of keeper and Access Division, and location division adopts screw to be fixed on installing frame, this is conducive to keeper on the basis saving material, can also fixing-stable.Lug boss on reflector plate is snapped fit onto in the groove on keeper, because keeper is fixed on installing frame, reflector plate also can be positioned on installing frame simultaneously.
In above-mentioned structure improved solar thermal collector, all heat-transfer pipe is fixed with between described two adjacent thermal-collecting tubes, described heat-transfer pipe two ends are connected with an outlet pipe with a water inlet pipe respectively, described outlet pipe communicates with an overflow pipe, the cooling water tank of cold water is equipped with in described overflow pipe UNICOM one, described overflow pipe is also provided with one when outlet pipe temperature is higher than the temperature control system being communicated with described outlet pipe and cooling water tank when 80 DEG C, temperature control system comprises one and to be connected on overflow pipe and tubular box body, the baffle plate that the cavities seals in box body is separated into cavity one and cavity two by one is installed with in described box body, described overflow pipe is all connected with cavity two with cavity one, described baffle center position is provided with a through hole, a valve is inserted with in described through hole, described valve is connected mutually with a push rod, the described push rod other end is plugged in a sleeve, a Compress Spring is provided with between described sleeve bottom and push rod end, the packed layer that fusing point is 80 DEG C is filled with in described sleeve, described box body internal fixtion has supporting seat, described supporting seat is in cavity two, described supporting seat offers water hole, described packed layer is lignite wax, and described packed layer accounts for 1/3rd of the cavity volume formed between push rod end and sleeve lining when Compress Spring is in impaction state, described box body is horizontally fixed on overflow pipe, be provided with a sealing plate between described valve and push rod, described sealing plate adopts elastomeric material to make, and described sealing plate is fixed on push rod, and described valve is fixed on sealing plate, and described sealing plate can be resisted against on described baffle plate.The water inlet of water inlet pipe is connected with a tap, tap of fetching boiling water just can make cold water flow in heat-transfer pipe, heat-transfer pipe absorbs solar energy and the water heated in heat-transfer pipe, water passes through water inlet pipe under normal circumstances, heat-transfer pipe and outlet pipe circulate, solar energy is absorbed for a long time through heat-transfer pipe, water inlet pipe, water in heat-transfer pipe and outlet pipe heats up, when the temperature of water is higher than 80 DEG C, temperature control system is communicated with outlet pipe and cooling water tank, the high-temperature water in outlet pipe is made to flow in cooling water tank, water inlet overpressure reduces, tap carries out moisturizing to water inlet pipe automatically, thus the temperature in outlet pipe is reduced, not only heat-transfer pipe is played to the effect of protection, and the inconvenience that the water in cooling water tank also can avoid water temperature over-high to bring user.Valve is by Compress Spring to be pressed on baffle plate and to be blocked by through hole tightly, can slide in sleeve at the effect lower push-rod of the restoring force of Compress Spring, when temperature is higher than 80 DEG C, originally the packed layer release Compress Spring under solid state is in, Compress Spring is extruded by hydraulic pressure, thus opens valve, after valve is unlocked, high-temperature water in outlet pipe can enter in cooling water tank, for user by overflow pipe, through hole and water hole.
Compared with prior art, this structure improved solar thermal collector has the following advantages:
1, the present invention absorbs solar energy by thermal-collecting tube and is translated into heat energy, superconducting fluid in heating interior tube body hypomere is also vaporized, superconducting fluid after gasification will the elegant upper end to thermal-collecting tube, upper end due to thermal-collecting tube is set in heat exchange jacket, this just can make heat exchange jacket generate heat, by heat exchange jacket thus the water transferred heat in inner bag, water is heated, because thermal-collecting tube is separated by heat exchange jacket and inner bag, every root thermal-collecting tube all works alone, adopt such design that other thermal-collecting tubes just still can be able to be adopted to continue to heat the water in inner bag when many thermal-collecting tubes break or lost efficacy.
2, the present invention is by fixing a reflector plate in the below of thermal-collecting tube, and with hand, reflector plate is bent to waveform, thermal-collecting tube is made to be in reflector plate in recessed groove, so just the sunshine be radiated near thermal-collecting tube can be reflexed on thermal-collecting tube and absorb again, thus improve the heat absorption efficiency of thermal-collecting tube; And the lug boss making reflector plate raise up is connected in the groove of keeper, because keeper utilizes screw to be fixed on installing frame, this does not only need to use securing member to act directly on reflector plate, just can reflector plate be positioned in installing frame, but also have and remove and install the very convenient advantage efficiently of reflector plate, be convenient for changing; And the production cost of reflector plate is low.
3, the heat exchange jacket in the present invention adopts aluminum or copper product to make, and has good heat conductivility.
4, in the present invention, the material of the shell body of header is color steel, the material of inner bag is stainless steel, the material of heat-insulation layer is polyurethane foam, color steel is not vulnerable to the impact of extraneous various Changes in weather and adverse circumstances, stainless steel has good sealing property, and polyurethane foam has good heat-insulating property.
5, when the temperature in outlet pipe is higher than 80 DEG C; temperature control system is communicated with outlet pipe and cooling water tank; the high-temperature water in outlet pipe is made to flow in cooling water tank; water inlet inner pipe water pressure reduces; tap is opened, and carries out automatic water supplement to water inlet pipe, just the temperature of the water in outlet pipe can be reduced; heat-transfer pipe is protected, also can avoid the inconvenience that water temperature over-high brings user.
6, lignite wax is a kind of containing wax, resin and asphaltic mineral wax, and fusing point is approximately 80 DEG C, and when temperature in outlet pipe is lower than 80 DEG C, Compress Spring solidifies by lignite wax, and Compress Spring can not be recovered, and then can not by hydraulic pressure force compression; When temperature in outlet pipe reaches 80 DEG C, lignite wax softens and melts, and valve promotes push rod Open valve by hydraulic pressure effect, the high-temperature water in outlet pipe is entered in cooling water tank rapidly, lowers the temperature to the water in outlet pipe.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the sectional arrangement drawing of header and thermal-collecting tube in the present invention;
Fig. 3 is the sectional structure schematic diagram of header in the present invention;
Fig. 4 is the sectional structure schematic diagram of thermal-collecting tube in the present invention;
Fig. 5 is the structure for amplifying schematic diagram at A place in Fig. 1;
Fig. 6 is the structural representation of keeper in the present invention;
Fig. 7 is the structural representation of reflector plate in the present invention;
Fig. 8 is part-structure schematic diagram of the present invention;
Fig. 9 is the overall structure schematic diagram of temperature control system in the present invention;
Figure 10 is the half sectional view of Fig. 9;
Figure 11 is the explosive view of each parts of tray interior.
In figure, 1, support; 2, installing frame; 3, header; 3a, shell body; 3b, inner bag; 3c, heat-insulation layer; 3d, cavity; 3e, locating slot; 4, water intaking valve; 5, outlet valve; 6, heat exchange jacket; 7, thermal-collecting tube; 7a, interior tube body; 71a, interior tube body epimere; 72a, interior tube body hypomere; 7b, outer tube body; 71b, outer tube body epimere; 72b, outer tube body hypomere; 8, thermal-arrest film plating layer; 9, positioning sleeve; 10, positioning cap; 11, reflector plate; 11a, lug boss; 12, keeper; 12a, location division; 12b, Access Division; 12c, groove; 12d, screw hole; 13, screw; 14, glass; 15, base plate; 16, heat-transfer pipe; 17, water inlet pipe; 18, outlet pipe; 19, overflow pipe; 20, cooling water tank; 21, temperature control system; 211, box body; 212, baffle plate; 213, cavity one; 214, cavity two; 215, through hole; 216, valve; 217, push rod; 218, sleeve; 219, Compress Spring; 220, water hole; 221, sealing plate; 222, packed layer; 223, supporting seat.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Embodiment one
As shown in Figure 1, a kind of structure improved solar thermal collector, comprises support 1, and support 1 surface thereof is fixed with installing frame 2, and installing frame 2 upper end is fixed with header 3, is provided with some thermal-collecting tubes 7 in installing frame 2.
As Fig. 1, shown in 2 and 3, header 3 comprises shell body 3a, inner bag 3b is provided with in shell body 3a, heat-insulation layer 3c is also provided with between inner bag 3b and shell body 3a, cavity 3d is offered in inner bag 3b, inner bag 3b two ends are respectively arranged with the water intaking valve 4 be connected with cavity 3d and outlet valve 5, the downside of inner bag 3b offers some installing holes one be connected with cavity 3d, the upper side of inner bag 3b offers some installing holes two corresponding with installing hole one, and be provided with heat exchange jacket 6 in each installing hole one and the installing hole two corresponding with it, the upper end of heat exchange jacket 6 passes installing hole two, the lower end of heat exchange jacket 6 passes installing hole one, the lateral wall of the lower end of heat exchange jacket 6 and the hole wall of installing hole one are fixed and are kept sealing, the lateral wall of the upper end of heat exchange jacket 6 and the hole wall of installing hole two are fixed and are kept sealing, shell body 3a with heat-insulation layer 3c also offers respectively the perforating one and perforating two that are connected with installing hole one, heat-insulation layer 3c also offers some locating slot 3es corresponding with heat exchange jacket 6, heat exchange jacket 6 upper end is arranged in corresponding locating slot 3e, the lower end of heat exchange jacket 6 is arranged in perforating one and perforating two.The cross section of installing hole one and installing hole two is all rounded, the cross section of heat exchange jacket 6 is annular, the aperture of installing hole one is identical with the aperture of installing hole two, the external diameter of heat exchange jacket 6 is identical with the aperture of installing hole one, and the center of the center of installing hole one, the center of installing hole two and heat exchange jacket 6 is on same straight line.By offering installing hole one and installing hole two on the inwall of inner bag 3b, shell body 3a with heat-insulation layer 3c offer the perforating one be connected with installing hole one and perforating two respectively, just heat exchange jacket 6 can be inserted into simultaneously in installing hole one, installing hole two, perforating one and perforating two, sealed respectively by the lateral wall of the lateral wall of heat exchange jacket 6 upper end and heat exchange jacket 6 lower end is fixed in installing hole one and installing hole two simultaneously, and the outer tube body epimere 71b of thermal-collecting tube 7 just can be inserted into by smoothly, and heat exchange jacket 6 suffered.Heat-insulation layer 3c offers some locating slot 3es corresponding with heat exchange jacket 6, locating slot 3e is connected with installing hole two, one end of heat exchange jacket 6 is arranged in this locating slot 3e, thus inner bag can be made better to be positioned on heat-insulation layer, the diapire of locating slot 3e can match with one end of thermal-collecting tube 7, the head of thermal-collecting tube 7 can be resisted against on the diapire of locating slot 3e like this, thus make thermal-collecting tube 7 fixing-stable.In the present embodiment, the material of shell body 3a is color steel, the material of inner bag 3b is stainless steel, the material of heat-insulation layer 3c is polyurethane foam, color steel is not vulnerable to the impact of extraneous various Changes in weather and adverse circumstances, stainless steel has good sealing property, and polyurethane foam has good heat-insulating property.
As shown in Figure 2, heat exchange jacket 6 adopts aluminum or copper product to make, thus makes it have good heat conductivility.Heat exchange jacket 6 is located in installing hole one and installing hole two by friction tight mode, and the lateral wall of the lower end of heat exchange jacket 6 is fixed by the mode of welding and the hole wall of installing hole one and is kept sealing, the lateral wall of the upper end of heat exchange jacket 6 is fixed by the mode of welding and the hole wall of installing hole two and is kept sealing, the mode of employing welding effectively can ensure the sealing between the lower end of heat exchange jacket 6 and the hole wall of installing hole one, and the sealing between the hole wall of the upper end of heat exchange jacket 6 and installing hole two, can not be exosmosed by installing hole one and installing hole two to make the water in inner bag 3b cavity 3d.
As shown in Figure 4, the thermal-collecting tube 7 be provided with in installing frame 2 is identical with the quantity of installing hole, thermal-collecting tube 7 comprises interior tube body 7a and outer tube body 7b, interior tube body 7a and outer tube body 7b sealing is solidly fixed, and be vacuum state between interior tube body 7a and outer tube body 7b, the two ends up and down of interior tube body 7a and the two ends up and down of outer tube body 7b are sealed end, are provided with superconducting fluid in interior tube body 7a; Interior tube body 7a is made up of interior tube body epimere 71a and interior tube body hypomere 72a, and outer tube body 7b is made up of outer tube body epimere 71b and outer tube body hypomere 72b, and the outer wall of interior tube body hypomere 72a evenly scribbles thermal-arrest film plating layer 8; Each outer tube body epimere 71b is separately positioned in heat exchange jacket 6 corresponding thereto, and the outer wall of outer tube body epimere 71b contacts with the inwall of heat exchange jacket 6.Superconducting fluid can under the condition of extreme cold, and as-50 DEG C, still make heat collector normally work, superconducting fluid is the existing product that existing market can have been bought, and such as being escaped by Beijing, extra large dark blue science and technology limited Company produces.In the present embodiment, thermal-arrest film plating layer 8 is aln layer or aluminium lamination or stainless steel layer, and the thermal-arrest film plating layer 8 adopting these materials to make all has the advantage that thermal conductivity is good and thermal coefficient of expansion is little, and the efficiency absorbing sunshine is high.And the length of interior tube body hypomere 72a is greater than the length of interior tube body epimere 71a, in the present embodiment, the length of hypomere and the length of epimere, than being 7:1, the heat-transfer effect of interior tube body 7a so just can be made good, and heat supply are timely.
As shown in Figure 1, each outer tube body hypomere 72b is all positioned at installing frame 2 lower end by location structure one, this location structure one comprises the positioning sleeve 9 and positioning cap 10 that are fixed on installing frame 2 lower end, positioning cap 10 is threaded on positioning sleeve 9, outer tube body hypomere 72b is located in positioning sleeve 9, and outer tube body hypomere 72b is resisted against on positioning cap 10, the center line of positioning sleeve 9 and the centerline of corresponding heat exchange jacket 6 are on same straight line.Positioning sleeve 9 and positioning cap 10 all adopt plastic material to make, the inwall of positioning sleeve 9 offers internal thread, the outer wall of positioning cap 10 is fixed with external screw thread, and internal thread and external screw thread match, positioning cap 10 is threaded onto on positioning sleeve 9, just can by positioning cap 10 being fixed on positioning sleeve 9 tightly, the outer tube body 7b of thermal-collecting tube 7 to be located in positioning sleeve 9 and to withstand with positioning cap 10, just can be arranged on stable for thermal-collecting tube 7 on installing frame 2.
As shown in Fig. 5,6 and 7, be also provided with one in installing frame 2 and sunshine can be reflexed to reflector plate 11 on thermal-collecting tube 7, the two ends up and down of reflector plate 11 are all positioned on installing frame 2 by location structure two, and reflector plate 11 adopts aluminum material to make.By arranging the reflector plate 11 that an aluminum material is made in installing frame 2, just can by these not the sunshine of direct irradiation on thermal-collecting tube 7 reflex on thermal-collecting tube 7, thus improve the collecting efficiency of thermal-collecting tube 7.Location structure two comprises the lug boss 11a that some keepers 12 and relative reflection sheet 11 raise up, keeper 12 comprises location division 12a and Access Division 12b, location division 12a and Access Division 12b is perpendicular, location division 12a is fixed on installing frame 2, Access Division 12b offers the groove 12c that lug boss 11a clamping can be made to live, and lug boss 11a one_to_one corresponding is connected in groove 12c.The location division 12a of keeper 12 and the equal semicircular in shape of Access Division 12b, and location division 12a adopts screw 13 to be fixed on installing frame 2, this is conducive to keeper 12 on the basis saving material, can also fixing-stable.Lug boss 11a on reflector plate 11 is snapped fit onto in the groove 12c on keeper 12, because keeper 12 is fixed on installing frame 2, reflector plate 11 also can be positioned on installing frame 2 simultaneously.
As shown in Figure 8, heat-transfer pipe 16 is equipped with between adjacent two thermal-collecting tubes 7, heat-transfer pipe 16 is connected with an outlet pipe 18 with a water inlet pipe 17 respectively, outlet pipe 18 communicates with an overflow pipe 19, the cooling water tank 20 of cold water is equipped with in overflow pipe 19 UNICOM one, overflow pipe 19 is also provided with one when outlet pipe 18 temperature is higher than the temperature control system 21 being communicated with outlet pipe 18 and cooling water tank 20 when 80 DEG C.As Fig. 9, shown in 10 and 11, temperature control system 21 comprises one and to be connected on overflow pipe 19 and tubular box body 211, the baffle plate 212 that the cavities seals in box body 211 is separated into cavity 1 and cavity 2 214 by one is installed with in box body 211, overflow pipe 19 is all connected with cavity 2 214 with cavity 1, baffle plate 212 center position is provided with a through hole 215, a valve 216 is inserted with in through hole 215, valve 216 is connected mutually with a push rod 217, push rod 217 other end is plugged in a sleeve 218, a Compress Spring 219 is provided with bottom sleeve 218 and between push rod 217 end, the packed layer 222 that fusing point is 80 DEG C is filled with in sleeve 218, box body 211 internal fixtion has supporting seat 223, and supporting seat 223 is in cavity 2 214, supporting seat 223 offers water hole 220.A sealing plate 221 is provided with between valve 216 and push rod 217, sealing plate 221 adopts elastomeric material to make, sealing plate 221 is fixed on push rod 217, valve 216 is fixed on sealing plate 221, and sealing plate 221 can be resisted against on baffle plate 212, sealing plate 221 is in order to valve 216 can better block through hole 215, improves reliability.
Specifically, packed layer 222 is lignite wax, and packed layer 222 accounts for 1/3rd of the cavity volume formed between push rod 217 end and sleeve 218 inwall when Compress Spring 219 is in impaction state.Lignite wax is a kind of containing wax, resin and asphaltic mineral wax, and fusing point is approximately 80 DEG C, and when temperature in outlet pipe 18 is lower than 80 DEG C, Compress Spring 219 solidifies by lignite wax, and Compress Spring 219 can not be recovered, and then can not by hydraulic pressure force compression; When temperature in outlet pipe 18 reaches lignite wax 80 DEG C, lignite wax softens and melts, valve 216 promotes push rod 217 Open valve 216 by hydraulic pressure effect, enables the high-temperature water in outlet pipe 18 enter in cooling water tank 20 rapidly, is lowered the temperature by tap moisturizing to the water in outlet pipe 18.Box body 211 is horizontally fixed on overflow pipe 19, expands after lignite wax is heated, so lignite wax can not fill up sleeve 218 inner chamber, but by horizontal positioned box body 211, Compress Spring 219 is solidified by lignite wax preferably, valve 216 can not be opened by mistake and open.Valve 216 is by Compress Spring 219 to be pressed on baffle plate 212 and to be blocked by through hole 215 tightly, can slide in sleeve 218 at the effect lower push-rod 217 of the restoring force of Compress Spring 219, when temperature is higher than 80 DEG C, originally the packed layer 222 be under solid state discharges Compress Spring 219, Compress Spring 219 can be extruded by hydraulic pressure, thus open valve 216, after valve 216 is unlocked, high-temperature water in outlet pipe 18 can enter in cooling water tank 20, for user by overflow pipe 19, through hole 215 and water hole 220.
The water inlet of water inlet pipe 17 is connected with a tap, tap of fetching boiling water just can make cold water flow in heat-transfer pipe 16, heat-transfer pipe 16 absorbs solar energy and heats the water in heat-transfer pipe 16, water is by water inlet pipe 17 under normal circumstances, heat-transfer pipe 16 and outlet pipe 18 circulate, solar energy is absorbed for a long time through heat-transfer pipe 16, water inlet pipe 17, water in heat-transfer pipe 16 and outlet pipe 18 heats up, when the temperature of water is higher than 80 DEG C, temperature control system 21 is communicated with outlet pipe 18 and cooling water tank 20, the high-temperature water in outlet pipe 18 is made to flow in cooling water tank 20, in water inlet pipe 17, pressure reduces, tap carries out moisturizing to water inlet pipe 17 automatically, thus the temperature in outlet pipe 18 is reduced, not only heat-transfer pipe 16 is played to the effect of protection, and the inconvenience that the water in cooling water tank 20 also can avoid water temperature over-high to bring user.
Installing frame 2 is in rectangular-shaped, and comprise the cavity 3d that can install thermal-collecting tube 7, the top of installing frame 2 offers the opening that can be connected with cavity 3d, and the bottom of installing frame 2 is fixed with the base plate 15 that cavity 3d can be sealed up.Reflector plate 11 and thermal-collecting tube 7 can be installed in the cavity 3d of installing frame 2 easily by the opening on installing frame 2, and reflector plate 11 is arranged between thermal-collecting tube 7 and base plate 15, reflector plate 11 just can be prevented to be moved, affect reflecting effect.Installing frame 2 is fixed with the glass 14 that opening can be sealed up, glass 14 is fixed on installing frame 2 by glass cement, and this glass 14 can protect thermal-collecting tube 7 can not be subject to the interference of foreign material, keeps clean, ensures the absorption efficiency of thermal-collecting tube 7 pairs of sunshines.
Support 1 comprises montant one, montant two, cross bar one, cross bar two and connecting rod, material is temperature zine plate, one end of montant one is fixed on the top of installing frame 2, and the other end of montant one and one end of cross bar one are fixed, and the other end of cross bar one is fixed on the bottom of installing frame 2; One end of montant two is fixed on the top of installing frame 2, and the other end of montant two and one end of cross bar two are fixed, and the other end of cross bar two is fixed on the bottom of installing frame 2; One end of connecting rod is fixed on the junction of montant one and cross bar one, and the other end of connecting rod is fixed on the junction of montant two and cross bar two.So support 1 can form triangle with installing frame 2 and fix, fixing-stable, and, reasonably can arrange in pairs or groups with various installation environment to this mounting bracket 1, to adapt to various different installation environment, the collector array being arbitrarily made with all size collector area can be adapted to simultaneously.
Water in header 3 can heat by this structure improved solar thermal collector, and heat production efficiency is high.On June 1st, 2013, through Zhejiang, Shen De new forms of energy Co., Ltd made experiment, for thermal-collecting tube 7 specification of specifying and quantity, measured following data, as following table:
The operation principle of this structure improved solar thermal collector is so, this structure improved solar thermal collector is placed under the sun-drenched sun, sunlight is on the outer tube body hypomere 72b of thermal-collecting tube 7, under the effect of thermal-arrest film plating layer 8, the interior tube body hypomere 72a of thermal-collecting tube 7 absorbs solar energy and is translated into heat energy, superconducting fluid in heating interior tube body hypomere 72a is also vaporized, superconducting fluid after gasification will the elegant interior tube body epimere 71a to thermal-collecting tube 7, because the outer tube body epimere 71b of thermal-collecting tube 7 is set in heat exchange jacket 6, and outer tube body epimere 71b is close on the inwall of heat exchange jacket 6, this just can make heat exchange jacket 6 generate heat, by heat exchange jacket 6 thus the water transferred heat in inner bag 3b, water is heated, because thermal-collecting tube 7 is separated with inner bag 3b by heat exchange jacket 6, every root thermal-collecting tube 7 all works alone, this just can make the remaining thermal-collecting tube 7 when many thermal-collecting tubes 7 break or lost efficacy still can continue heating to the water in inner bag 3b.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: in embodiment one, and location structure one comprises the positioning sleeve 9 and positioning cap 10 that are fixed on installing frame 2 lower end; And in the present embodiment two, location structure one comprises spring and positioning tube, and lower spring end is fixed on installing frame 2 lower end, and spring upper end is fixed on positioning tube, the outer tube body hypomere 72b of thermal-collecting tube 7 is located in positioning tube, and outer tube body hypomere 72b is resisted against on the base plate 15 of positioning tube.By positioning tube to pressing down and making spring be in compressive state, just can the outer tube body hypomere 72b of thermal-collecting tube 7 be put in positioning tube, due to the restitution of spring, just the bottom of thermal-collecting tube 7 outer tube body 7b can be resisted against on the base plate 15 of positioning tube, thus be arranged on stable for thermal-collecting tube 7 on installing frame 2.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, support; 2, installing frame; 3, header; 3a, shell body; 3b, inner bag; 3c, heat-insulation layer; 3d, cavity; 3e, locating slot; 4, water intaking valve; 5, outlet valve; 6, heat exchange jacket; 7, thermal-collecting tube; 7a, interior tube body; 71a, interior tube body epimere; 72a, interior tube body hypomere; 7b, outer tube body; 71b, outer tube body epimere; 72b, outer tube body hypomere; 8, thermal-arrest film plating layer; 9, positioning sleeve; 10, positioning cap; 11, reflector plate; 11a, lug boss; 12, keeper; 12a, location division; 12b, Access Division; 12c, groove; 12d, screw hole; 13, screw; 14, glass; 15, base plate; 16, heat-transfer pipe; 17, water inlet pipe; 18, outlet pipe; 19, overflow pipe; 20, cooling water tank; 21, temperature control system; 211, box body; 212, baffle plate; 213, cavity one; 214, cavity two; 215, through hole; 216, valve; 217, push rod; 218, sleeve; 219, Compress Spring; 220, water hole; 221, sealing plate; 222, packed layer; 223, the term such as supporting seat, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.

Claims (8)

1. a structure improved solar thermal collector, comprise support (1), described support (1) surface thereof is fixed with installing frame (2), described installing frame (2) upper end is fixed with header (3), described header (3) comprises shell body (3a), it is characterized in that, inner bag (3b) is provided with in described shell body (3a), heat-insulation layer (3c) is also provided with between described inner bag (3b) and shell body (3a), cavity (3d) is offered in described inner bag (3b), described inner bag (3b) two ends are respectively arranged with the water intaking valve (4) be connected with cavity (3d) and outlet valve (5), the downside of described inner bag (3b) offers some installing holes one be connected with cavity (3d), the upper side of described inner bag (3b) offers some installing holes two corresponding with installing hole one, heat exchange jacket (6) is provided with in described each installing hole one and the installing hole two corresponding with it, the upper end of described heat exchange jacket (6) passes installing hole two, the lower end of described heat exchange jacket (6) passes installing hole one, the lateral wall of the lower end of described heat exchange jacket (6) and the hole wall of described installing hole one are fixed and keep sealing, the lateral wall of the upper end of described heat exchange jacket (6) and the hole wall of described installing hole two are fixed and keep sealing, described shell body (3a) with heat-insulation layer (3c) also offers respectively the perforating one and perforating two that are connected with described installing hole one, described heat-insulation layer (3c) also offers some locating slots (3e) corresponding with heat exchange jacket (6), described heat exchange jacket (6) upper end is arranged in corresponding locating slot (3e), the lower end of described heat exchange jacket (6) is arranged in perforating one and perforating two, the thermal-collecting tube (7) that some radical amounts are identical with described installing hole quantity is also provided with in described installing frame (2), described thermal-collecting tube (7) comprises interior tube body (7a) and outer tube body (7b), described interior tube body (7a) and outer tube body (7b) sealing are solidly fixed, and be vacuum state between interior tube body (7a) and outer tube body (7b), the two ends up and down of described interior tube body (7a) and the two ends up and down of outer tube body (7b) are sealed end, superconducting fluid is provided with in described interior tube body (7a), described interior tube body (7a) is made up of interior tube body epimere (71a) and interior tube body hypomere (72a), described outer tube body (7b) is made up of outer tube body epimere (71b) and outer tube body hypomere (72b), the outer wall of described interior tube body hypomere (72a) evenly scribbles thermal-arrest film plating layer (8), described each outer tube body epimere (71b) is separately positioned in heat exchange jacket (6) corresponding thereto, and the outer wall of outer tube body epimere (71b) contacts with the inwall of described heat exchange jacket (6), described each outer tube body hypomere (72b) is all positioned at described installing frame (2) lower end by location structure one, also be provided with one in described installing frame (2) and sunshine can be reflexed to reflector plate (11) on thermal-collecting tube (7), the two ends up and down of described reflector plate (11) are all positioned on installing frame (2) by location structure two, and described reflector plate (11) adopts aluminum material to make, described location structure two comprises the lug boss (11a) that some keepers (12) and relative reflection sheet (11) raise up, described keeper (12) comprises location division (12a) and Access Division (12b), described location division (12a) is perpendicular with Access Division (12b), described location division (12a) is fixed on installing frame (2), described Access Division (12b) offers the groove (12c) that above-mentioned lug boss (11a) clamping can be made to live, described lug boss (11a) one_to_one corresponding is connected in described groove (12c).
2. structure improved solar thermal collector according to claim 1, it is characterized in that, described location structure one comprises the positioning sleeve (9) and positioning cap (10) that are fixed on installing frame (2) lower end, described positioning cap (10) is threaded on described positioning sleeve (9), above-mentioned outer tube body hypomere (72b) is located in described positioning sleeve (9), and outer tube body hypomere (72b) is resisted against on described positioning cap (10), the center line of described positioning sleeve (9) and the centerline of corresponding heat exchange jacket (6) are on same straight line.
3. structure improved solar thermal collector according to claim 1, it is characterized in that, described location structure one comprises spring and positioning tube, described lower spring end is fixed on described installing frame (2) lower end, described spring upper end is fixed on described positioning tube, above-mentioned outer tube body hypomere (72b) is located in described positioning tube, and outer tube body hypomere (72b) is resisted against on the base plate (15) of described positioning tube.
4. structure improved solar thermal collector according to claim 1, is characterized in that, the length of described interior tube body hypomere (72a) is greater than the length of described interior tube body epimere (71a).
5. structure improved solar thermal collector according to claim 1, is characterized in that, described heat exchange jacket (6) adopts aluminum or copper product to make.
6. structure improved solar thermal collector according to claim 1, it is characterized in that, the lateral wall of the lower end of described heat exchange jacket (6) is fixed by the mode of welding and the hole wall of described installing hole one and is kept sealing, and the lateral wall of the upper end of described heat exchange jacket (6) is fixed by the mode of welding and the hole wall of described installing hole two and kept sealing.
7. structure improved solar thermal collector according to claim 1, it is characterized in that, the material of described shell body (3a) is color steel, and the material of inner bag (3b) is stainless steel, and the material of heat-insulation layer (3c) is polyurethane foam.
8. structure improved solar thermal collector according to claim 1, it is characterized in that, heat-transfer pipe (16) is all fixed with between described two adjacent thermal-collecting tubes (7), described heat-transfer pipe (16) two ends are connected with an outlet pipe (18) with a water inlet pipe (17) respectively, described outlet pipe (18) communicates with an overflow pipe (19), the cooling water tank (20) of cold water is equipped with in described overflow pipe (19) UNICOM one, described overflow pipe (19) is also provided with one when outlet pipe (18) temperature is higher than the temperature control system (21) being communicated with described outlet pipe (18) and cooling water tank (20) when 80 DEG C, temperature control system (21) comprises one and is connected to the upper and tubular box body (211) of overflow pipe (19), the baffle plate (212) that the cavities seals in box body (211) is separated into cavity one (213) and cavity two (214) by one is installed with in described box body (211), described overflow pipe (19) is all connected with cavity two (214) with cavity one (213), described baffle plate (212) center position is provided with a through hole (215), a valve (216) is inserted with in described through hole (215), described valve (216) is connected mutually with a push rod (217), described push rod (217) other end is plugged in a sleeve (218), a Compress Spring (219) is provided with between described sleeve (218) bottom and push rod (217) end, the packed layer (222) that fusing point is 80 DEG C is filled with in described sleeve (218), described box body (211) internal fixtion has supporting seat (223), described supporting seat (223) is in cavity two (214), described supporting seat (223) offers water hole (220), described packed layer (222) is lignite wax, and described packed layer (222) accounts for 1/3rd of the cavity volume formed between push rod (217) end and sleeve (218) inwall when Compress Spring (219) is in impaction state, described box body (211) is horizontally fixed on overflow pipe (19), a sealing plate (221) is provided with between described valve (216) and push rod (217), described sealing plate (221) adopts elastomeric material to make, described sealing plate (221) is fixed on push rod (217), described valve (216) is fixed on sealing plate (221), and described sealing plate (221) can be resisted against on described baffle plate (212).
CN201410412384.8A 2013-07-01 2013-07-01 A kind of structure improved solar thermal collector Expired - Fee Related CN104214974B (en)

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