Modularized distribution type hoist engine integrated control system
Technical field
The present invention relates to main cable erection, bridge floor set up the hoist engine traction control system for using in a kind of suspension bridge construction
System.Particularly modularized distribution type hoist engine integrated control system.
Background technology
With advancing by leaps and bounds for the capital constructions such as highway in China traffic, as the suspension bridge that span ability is maximum, gradually into
Be across river, it is over strait, across one of the first-selected bridge type in valley.The main push-towing rope of suspension bridge is its main stressed member, and modern suspension is general
Using parallel steel wire main push-towing rope, it is made up of the zinc-plated parallel wire unit of prefabricated high intensity (PWS is commonly called as " strand "), main cable erection will be used
The trailer system that is made up of multiple stage hoist engine, by the construction technology of aerotow completing;For positioned at the outstanding of mountain area valley
Cable bridge, bridge floor erection construction are also required to using a kind of traction being made up of multiple stage hoist engine, referred to as Lift-on/Lift-off System, " cable crane "
Hanging device completing.These tractions, Lift-on/Lift-off System are required in use and synchronize operation to multiple stage hoist engine, to protect
Card construction safety and construction quality are required.At present, the synchronization of each hoist engine is commanding by wireless intercom equipment with it is each
Hoist engine operating personnel directly link up realization, because local communication disturbs larger, human factor impact in addition, affect synchronous essence
Degree.
The content of the invention
It is an object of the invention to provide a kind of modularized distribution type hoist engine integrated control system, to guarantee construction quality
And safety standard requirements.Realize the concentration Synchronization Control to all hoist engines in traction and Lift-on/Lift-off System.
The object of the present invention is achieved like this, modularized distribution type hoist engine integrated control system, it is characterized in that:Multireel
Raise the integrated control computer of machine and pass through public telecommunication network and multiple stage hoist engine Control & data acquisition executing agency network connection, often
Platform hoist engine Control & data acquisition executing agency includes separate unit hoist engine operating console, on-site data gathering transmitter, storage
Rope roll Moment Motor Controller, frequency-conversion control cabinet, load sensor, spiral encoder, torque motor and high-power frequency conversion motor,
Spiral encoder is fixed in the rope drum rotating shaft of the hoist engine of high-power frequency conversion motor driving, to obtain hoist engine rope drum
Revolution, to calculate the hoist engine speed of service;Load sensor is fixed on first directive wheel after steel wire rope draws hoist engine
On, to obtain steel wire rope tension;Load sensor, spiral encoder are connected with the input interface of on-site data gathering transmitter respectively
Connect;On-site data gathering transmitter is electrically connected with separate unit hoist engine operating console interface;Separate unit hoist engine operating console leads to
Cross frequency-conversion control cabinet to electrically connect with high-power frequency conversion motor, high-power frequency conversion motor is controlled;Grasped by separate unit hoist engine
Make console to on-site data gathering transmitter, spiral encoder, load sensor real time signal aquisition and control, by becoming
Frequency switch board is monitored, and is obtained rotating speed and the direction of rotation of high-power frequency conversion motor, is made the cat road load-bearing to the connection of multiple stage hoist engine
Rope traction Synchronization Control is set up.
Described integrated control computer adopts desk-top or portable microcomputer.
Described separate unit hoist engine operating console adopts programmable controller.
Described public telecommunication network is using wired and wireless industrial Ethernet.
Described cat road track cable respectively arranges a large-tonnage hoist engine single line in two sides back and forth right using to drawing connection
Draw, traction Synchronization Control requires two hoist engine a pull and a place, and each pair elevator motor speed is identical, and direction of rotation is contrary.
Described main cable strand erection construction is constructed using Double line reciprocating type synchronous traction system, is positioned at suspension bridge homonymy
The haulage cable of two hoist engines of same anchorage, pulls device with two in the appropriate position in two sides and couples together, synchronous to control
Two hoist engines one of system are received, one puts, and realize the reciprocal erection to main cable strand.
It is an advantage of the invention that:Transformed by the modularization to hoist engine, using distributed computer control principle and meter
Calculation machine network technology, the large-scale hoist engine positioned at rivers, straits and valley two sides is linked together, for two sides hoist engine
Traction or Lift-on/Lift-off System synchronize control.Design as a result of modularized distribution type, system size is wanted according to engineering
Seek flexible combination, synchronizing function is also dependent on needing flexible configuration.Through the hoist engine of modularization transformation, both can multiple stage by calculating
The integrated control of machine is used, also can the operation of separate unit separate manual.Utilization rate of equipment and installations is substantially increased, construction environment is effectively improved,
Improve efficiency of construction, construction quality and construction safety.Main control computer adopts graphical controlling interface, under this interface in real time
The running status at each hoist engine and each position of a whole set of trailer system in system is shown, under here control environment, master control is calculated
Machine both can Synchronization Control whole system whole hoist engines, each hoist engine that again can individually in control system, so as to complete
Before system synchronization operation, state setting is carried out to every hoist engine in system so as to meet the conditions dictate of synchronous operation.
With reference to accompanying drawing is implemented, the present invention is further described.
Description of the drawings
Fig. 1 is implementation principle block diagram explanation of the present invention.
In figure:1st, high-power frequency conversion motor;2nd, torque motor;3rd, spiral encoder;4th, load sensor;5th, VFC
Cabinet;6th, store up rope roll Moment Motor Controller;7th, on-site data gathering transmitter;8th, single hoist engine operating console;9th, monovolume is raised
Machine Control & data acquisition executing agency;10th, the integrated control computer of many hoist engines;11st, EPA.
Specific embodiment
As shown in figure 1, modularized distribution type hoist engine integrated control system, is characterized in that:The integrated control meter of many hoist engines
Calculation machine 10 raises 9 network connection of machine monitoring performing module by public telecommunication network 11 and multiple stage monovolume, and every monovolume is raised machine monitoring and held
Row module 9 includes separate unit hoist engine operating console 8, on-site data gathering transmitter 7, storage rope roll Moment Motor Controller 6, becomes
Frequency switch board 5, load sensor 4, spiral encoder 3, torque motor 2, high-power frequency conversion motor 1.Spiral encoder 3 is fixed on
In the rope drum rotating shaft of the hoist engine that high-power frequency conversion motor 1 drives, load sensor 4 is arranged on steel wire rope and is oriented to fixed pulley
On, to obtain the multiple stage hoist engine speed of service and steel wire rope tension;Load sensor 4, spiral encoder 3 respectively with field data
The 7 interface electrical connection of collection transmitter;On-site data gathering transmitter 7 is electrically connected with 8 interface of separate unit hoist engine operating console;It is single
Platform hoist engine operating console 8 is electrically connected with high-power frequency conversion motor 1 by frequency-conversion control cabinet 4, and high-power frequency conversion motor 1 is entered
Row control;Separate unit hoist engine operating console 8 is electrically connected with torque motor 2 by storing up rope roll Moment Motor Controller 6, to storage rope
Cylinder torque motor 2 is controlled, and realizes that the folding and unfolding to haulage cable is controlled;The live number of separate unit hoist engine operating console 8 pairs
Real time signal aquisition is carried out according to collection transmitter 7, spiral encoder 3, load sensor 4, by obtaining greatly to frequency-conversion control cabinet 4
The rotating speed of power variable-frequency motor 1 and direction of rotation, make to realize the cat road track cable or main rope of suspension bridge of the connection of multiple stage hoist engine
Traction Synchronization Control, completes the erection of cat road track cable or main rope of suspension bridge.Rolled up using multiple stage so as to meet
Raise the construction process requirement of machine sync pulling control.Such as:The two-shipper that suspension bridge cat road track cable is adopted in setting up is led to drawing connection
Draw construction technology, the Double line reciprocating type synchronous traction system construction technology adopted in main cable strand erection construction, and some other
Construction technology of operation etc. need to be synchronized using multiple stage hoist engine.
The requirement of traction is set up in whole distraction procedure according to cat road track cable traction construction or main rope of suspension bridge, can basis
The physical location that traction is pulled residing for device is different, using different sync pulling speed, while being detected according to load sensor 4
Steel cable tension size, according to control strategy set in advance, finely tune the speed of driven hoist engine, it is ensured that whole running under power
Process it is safe efficient.Cat road track cable sets up or main rope of suspension bridge is set up in distraction procedure, and main control computer control system can
Respectively two pairs of hoist engine trailer systems of Liang Tiaomao roads or two main rope of suspension bridge are controlled, two pairs of hoist engines are separate
Operation, between synchronous require.
The integrated control computer 10 of many hoist engines gathers steel wire rope by gathering spiral encoder 3 and load sensor 4
Folding and unfolding speed, absolute rope stretching lap signal and steel wire rope tension signal data, the Mathematical Modeling pre-build in Jing computers, meter
The real-time rope stretching length of hoist engine and the current location by driving component are calculated, it is directly perceived to graphically on large-scale liquid crystal display
The real-time status of whole system is shown, makes system condition visual in image, equipment state is very clear, and integrated operation is simply easy
Learn, operational control is safe and reliable.
The integrated control computer of many hoist engines 10 is the main control computer for being assigned with large-scale LCDs, using desk-top or
Portable microcomputer.Main control computer is by EPA 11 and the multiple single hoist engine operating console 8 in system
It is connected, main control computer adopts graphical controlling interface, shows each hoist engine and the whole series in system under this interface in real time
The running status at each position of trailer system, here control environment under, main control computer both can Synchronization Control whole system whole
Hoist engine, each hoist engine that again can individually in control system, so as to before system wide synchronized is run, to system in per platform
Hoist engine carries out state setting so as to meet the conditions dictate of synchronous operation.
The work flow of various construction technologies:
1st, the reciprocating synchronous traction system control flow of single line:The reciprocating sync pulling construction technology of single line is general to adopt
Two hoist engines one between two anchorage of suspension bridge are received, a single haulage cable of drawing of being rivals in a contest is realized.Before starting traction, first
Two hoist engines, two haulage cables utilizations are pulled into device and connects into one, adjustment pulls device has trailed steel wire to storage
The hoist engine side of rope;Two rack winches positioned between two anchorages start simultaneously, and speed equidirectional is contrary.Single line is reciprocal
Formula sync pulling work flow is as follows:Device will be pulled and be adjusted to corresponding start position, and with installed in putting, rope is in-house to be led
Draw erection cat road track cable(Or main push-towing rope)Front end anchor head is connected → two rack winches of synchronous averaging temporarily(One receipts
Rope, another put rope)→ low speed goes upward to king-tower top across cable saddle door frame guide wheel group → sync plus white is dissipated to hauling speed is allowed
Preamble deceleration → low speed in portion's, is close to allowing hauling speed to cross over main span by door frame guide wheel group → sync plus white at the top of king-tower
Opposite king-tower front reduction gear → low speed, is come downwards to hauling speed is allowed by door frame guide wheel group → sync plus white at the top of the king-tower of opposite
Opposite dissipates cable saddle front reduction gear → low speed and is drawn by dissipating cable saddle door frame guide wheel group → stoppings, being led cat road track cable in place
(Or main push-towing rope)Front end anchor head is anchored with the connection of corresponding anchor system.Traction makes to pull device return original after terminating in reverse order
Traction starting point, completes next traction preparation.Generally the erection of cat road track cable, is led using the reciprocating synchronization of single line mostly
Draw system to be constructed.
2nd, Double line reciprocating type synchronous traction system control flow:Double line reciprocating type sync pulling construction technology is using positioned at outstanding
Two hoist engines one of the same anchorage of cable bridge are received, one be rivals in a contest drawing haulage cable realize.The reciprocal trailer system of two-wire is covered often by three
Root haulage cable is constituted, and before starting traction, two hoist engines is first arranged on the homonymy of same anchorage, and wherein 1# hoist engines contain
The 1# haulage cables not pulled out, the 2# haulage cables in 2# hoist engines are drawn out, and one end fag end is connected with 2# hoist engines
Connect, other end fag end is on the opposite bank at anchorage;Opposite bank anchorage homonymy arranges horizontal guide sheave and Fang Suo mechanisms;Set up the 3rd 3# to lead
Draw steel wire rope, its two ends fag end is respectively placed at the anchorage of two sides;Device is pulled respectively in two sides anchorage appropriate location using two
Three haulage cables are coupled together, wherein 1# pulls device in hoist engine bank by 1# haulage cables and 3# haulage cables
Connection, 2# are pulled device and are connected 2# haulage cables with the 3# haulage cables for bypassing horizontal guide sheave on the opposite bank, form two-wire
Reciprocating-type tractor system.Double line reciprocating type trailer system workflow is as follows:Installed in putting, rope is in-house to be set up cat by traction
Road track cable(Or main push-towing rope)The device that pulls before front end anchor head, with horizontal guide sheave is connected temporarily, while starting two tractions
Hoist engine(One rope closing, another Synchronous Radio rope)→ low speed is across dissipating cable saddle door frame guide wheel group → sync plus white to allowing traction
Speed, goes upward at the top of king-tower preamble deceleration → low speed by door frame guide wheel group → sync plus white at the top of king-tower to allowing traction
Speeds cross main span, is close to opposite king-tower front reduction gear → low speed by door frame guide wheel group → sync plus white at the top of the king-tower of opposite to permitting
Perhaps hauling speed, comes downwards to opposite and dissipates cable saddle front reduction gear → low speed by dissipating cable saddle door frame guide wheel group → stopping traction, will be led
Draw and led cat road track cable in place(Or main push-towing rope)Front end anchor head is anchored with the connection of corresponding anchor system, completes single hitch frame
If.At the same time, before original is arranged on pulling at rack winch anchorage device is placed to opposite bank horizontal guide sheave, with next quilt
The cat road track cable that traction sets up(Or main push-towing rope)Front end anchor head is connected temporarily, while start two hoist engines, with identical
Flow process and contrary direction of rotation traction next Gen Mao roads track cable(Or main push-towing rope), form Double line reciprocating type circulation and set up.Two-wire
Reciprocating synchronous traction system construction configuration is than the reciprocating sync pulling complicated construction technique of single line, but this efficiency of construction is compared with single line
Reciprocating sync pulling is doubled, and energy consumption also reduces nearly half.The erection of main push-towing rope is larger because drawing quantity, generally adopts
Double line reciprocating type synchronous traction system is constructed.
In both trailer systems, the synchronization of two hoist engines must all pass through this Project-developing " hoist engine is integrated
Control system " realizing, in whole distraction procedure, it is to be ensured that two to drawing hoist engine in distraction procedure energy synchronous averaging, and
On the basis of a hoist engine, the synchronized folding and unfolding of another hoist engine of control.In order to ensure the peace of equipment and personnel in running
Entirely, the dynamic detection of cable tension and the dynamic adjustment to passive elevator motor speed during system is by running to haulage cable,
Ensure the tension force of the steel wire rope in whole distraction procedure in the safe range for allowing;Cable system ought particularly be put and led
Yin Mao roads rope(Main cable strand)When there is Carcel, trailer system emergent stopping can be controlled in time, safety occurs in prevention system
Accident.Meanwhile, in distraction procedure, by spiral encoder and computer, by the positional information calculation for pulling device operation out,
Computer according to hauling speed-position data set in advance, will control the hauling speed of two rack winches, it is ensured that whole
In individual distraction procedure, particular across at the top of king-tower during door frame guide wheel group system operation safety.