CN104210108A - Printing defect remedying method of 3D printer and system thereof - Google Patents

Printing defect remedying method of 3D printer and system thereof Download PDF

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Publication number
CN104210108A
CN104210108A CN201410466074.4A CN201410466074A CN104210108A CN 104210108 A CN104210108 A CN 104210108A CN 201410466074 A CN201410466074 A CN 201410466074A CN 104210108 A CN104210108 A CN 104210108A
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print
printhead
printable layer
concave point
point
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CN104210108B (en
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王跃宣
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Ningbo high tech Zone Xuanrui Le Blue Technology Co. Ltd.
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王跃宣
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Priority to HK15105761.9A priority patent/HK1205063A1/en
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Abstract

The invention provides a printing defect remedying method of a 3D printer and a system thereof, wherein the method comprises the following steps: a working state of a printing head of the 3D printer is monitored to determine if convex points and/or concave points are generated on a printing layer; and the method at least comprises one of the following steps: if the concave points are generated, the positions of all the concave points are recorded, and all the concave points are repaired one by one; and if the convex points are generated, the positions of all the convex points are recorded, and the filler quantity is correspondingly reduced in the positions of the convex points when a next printing layer is printed. The method can quickly perform the optimal control of models in the printing process of the 3D printer so as to largely improve the printing precision.

Description

The print defect of 3D printer makes up method and system
Technical field
The present invention relates to 3D printing technique field, refer to that a kind of print defect of 3D printer makes up method and system especially.
Background technology
It is novel forming technique that 3D prints, and wherein filler accumulation type printing technique is the most frequently used 3D printing technique.The structure of 3D printer of the prior art is generally all divided into two-layer up and down, and upper strata is printhead and XY drive mechanism, and lower floor is article carrying platform.Its XY drive mechanism at the middle and upper levels comprises the printhead that the plane that can be formed in X-axis and Y-axis can carry out movement, and lower floor is provided with article carrying platform.The article carrying platform of 3D printer of the prior art can rise along Z-direction or decline, thus presses layer printing 3D workpiece.
When printing, filler accumulation type printing technique utilizes the printhead of heating to merge filler, by controlling printhead, the filler of molten is stacked on assigned address, thus 3D model conversation is become the 3D workpiece of entity.The maximum advantage of this molding mode is: filler cost is low, waste less, printer arrangement simply for ease of maintenaince.But because the displacement of printhead and fuse amount are all by Mechanical course, therefore there will be shift position and fuse amount how many inaccuracy unavoidably, thus cause the current printable layer printing workpiece to be occur salient point and/or concave point.Its bumps is exactly refer to be greater than predetermined value at the filler of the output in a certain precalculated position, and the filler of the output that concave point refers in a certain precalculated position is greater than predetermined value.The phenomenon of this salient point and/or concave point may be cause salient point and/or concave point because printhead displacement control inaccuracy causes the filler exported in precalculated position to be output to other positions; Also may be cause salient point and/or concave point owing to being greater than or less than predetermined value in the fuse amount in precalculated position.And no matter be due to position deviation or fuse amount mistake, its final result is all that the amount of filler exported in precalculated position is not equal to desired value, finally result in salient point and/or concave point.
Because existing filler accumulation type printing technique successively prints, therefore once occur salient point and/or concave point at current layer and be not solved, error will be caused successively to be accumulated, finally cause printing precision to decline.
Summary of the invention
The print defect that the technical problem to be solved in the present invention is to provide a kind of 3D printer makes up method and system, can remedy the salient point in 3D print procedure and/or concave point in time, and the printing precision caused to prevent error accumulation declines.
In order to achieve the above object, the print defect that the embodiment of the present invention proposes a kind of 3D printer makes up method, comprising:
The duty of the printhead of monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point;
And described method at least comprises a following step:
If there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described;
If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
Wherein, the duty of the printhead of described monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point, specifically comprises:
Determine the expection fuse amount of each position in N number of print position of current printable layer Q → = ( q 1 , q 2 , · · · , q N ) ;
Determine the actual fuse amount of each position in the N number of print position of the layer of current printable layer Q ′ → = ( q ′ 1 , q ′ 2 , · · · , q ′ N ) ;
Calculate expection fuse amount with actual fuse amount between difference
Q ′ → - Q → = ( q ′ 1 - q 1 , q ′ 2 - q 2 , · · · , q ′ N - q N )
For each print position i, if q ' i-q i<-δ 2, then the fuse amount of print position i is less becomes concave point; If q ' i-q i> δ 2, then the fuse amount of print position i is more becomes salient point; Wherein δ 2for the error threshold value preset.
Wherein, described if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described, specifically comprise:
Determine the concave point position of current printable layer; Determine current printable layer print after the position S of printhead; The position T of printhead predetermined when determining that next printable layer starts to print;
The position T of printhead predetermined when the position S of printhead, each concave point position, next printable layer start to print after printing according to current printable layer, generates the mobile route of printhead complement.
Wherein, the mobile route of printhead complement is generated according to shortest path first.
Wherein, described print next printable layer time in the position of described salient point corresponding reduction amount of filler, specifically comprise:
Print next printable layer with described salient point relative to position in, reduce fuse amount, and the fuse amount of described attenuating is q ' i-q i.
Wherein, described method also comprises:
The print position of Real-Time Monitoring printhead, when described print position is not equal to precalculated position, adjusts the position of described printhead.
Meanwhile, the print defect that the embodiment of the present invention also proposed a kind of 3D printer makes up system, comprising:
Monitoring module, for monitoring the duty of the printhead of 3D printer to determine whether current printable layer occurs salient point and/or concave point;
Control module, for controlling the adjustment to salient point and/or concave point; Namely if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described; If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
Meanwhile, the embodiment of the present invention also proposed a kind of printhead of 3D printer, it is characterized in that, comprises print head body and is arranged on the sensor be provided with for detecting actual fuse amount in described print head body.
Wherein, described sensor is Infrared Surface sensor, determines actual fuse amount with moving direction and distance by detecting fuse.
Wherein, described print head body is also provided with the displacement transducer for detecting printhead displacement.
The beneficial effect of technique scheme of the present invention is as follows:
Said method can carry out the optimal control of model fast by 3D printer in print procedure, greatly improves the precision of printing.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the mobile route generating printhead complement when carrying out concave point complement;
Fig. 2 is the schematic diagram forming salient point.
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearly, be described in detail below in conjunction with accompanying drawing and instantiation.
The print defect that the embodiment of the present invention proposes a kind of 3D printer makes up method, comprising:
The duty of the printhead of monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point;
And described method at least comprises a following step:
If there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described;
If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
Wherein, the reason forming concave point and salient point is no longer repeated at this.And the method solved can comprise above concave point solution and/or salient point solution processes.Wherein concave point solution is specially: the position of recording each concave point, and carries out complement to each concave point described one by one.And salient point solution is specially: the position of recording each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
In the above-mentioned methods, actual fuse amount can be detected by sensor, and compare with the fuse amount preset, determine whether to there occurs concave point and/or salient point.Concrete, Infrared Surface sensor can be utilized to detect moving direction and the distance of fuse, to determine actual fuse amount.
Concrete, the duty of the printhead of described monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point, specifically comprises:
Determine the expection fuse amount of each position in N number of print position of current printable layer Q &RightArrow; = ( q 1 , q 2 , &CenterDot; &CenterDot; &CenterDot; , q N ) ;
Determine the actual fuse amount of each position in the N number of print position of the layer of current printable layer Q &prime; &RightArrow; = ( q &prime; 1 , q &prime; 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N ) ;
Calculate expection fuse amount with actual fuse amount between difference
Q &prime; &RightArrow; - Q &RightArrow; = ( q &prime; 1 - q 1 , q &prime; 2 - q 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N - q N )
For each print position i, if q ' i-q i<-δ 2, then the fuse amount of print position i is less becomes concave point; If q ' i-q i> δ 2, then the fuse amount of print position i is more becomes salient point; Wherein δ 2for the error threshold value preset.
Wherein, described if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described, specifically comprise:
Determine the concave point position of current printable layer; Determine current printable layer print after the position S of printhead; The position T of printhead predetermined when determining that next printable layer starts to print;
The position T of printhead predetermined when the position S of printhead, each concave point position, next printable layer start to print after printing according to current printable layer, generates the mobile route of printhead complement.
This be due to: print be not very high workpiece to precise requirements time can ignore this error, namely can by δ 2be adjusted to larger.And when printing the workpiece that precise requirements is very high, then can by δ 2be adjusted to smaller, be even adjusted to 0, to guarantee printing precision.
In a specific embodiment of the present invention, the mobile route of printhead complement can be generated according to shortest path first.Namely as shown in Figure 1, in figure, A, B, C, D are four concave points that current printable layer occurs, position when wherein S point is for completing this printable layer residing for printhead, T point is the position starting printing of next printable layer.Adopt shortest path first, design and arrive the path of T point from S point through A, B, C, D tetra-points.As shown in Figure 1, S-> A-> B-> C-> D-> T is this shortest path.Control unit controls printhead and moves according to this path, and when through wherein concave point A, when B, C, D, printhead continues to print according to current location fuse amount, supplements fuse.
Wherein, described print next printable layer time in the position of described salient point corresponding reduction amount of filler, specifically comprise:
Print next printable layer with described salient point relative to position in, reduce fuse amount, and the fuse amount of described attenuating is q ' i-q i.Like this, salient point problem can be solved simply.When printhead runs to the position of the corresponding last printable layer salient point of next printable layer, according to the fuse amount q ' of this layer of salient point i-q i, recalculate the expection fuse amount (the fuse amount after obviously recalculating is less than former expection fuse amount) of this position, then continued printing.
Wherein, described method also comprises:
The print position of Real-Time Monitoring printhead, when described print position is not equal to precalculated position, adjusts the position of described printhead.
Meanwhile, the print defect that the embodiment of the present invention also proposed a kind of 3D printer makes up system, comprising:
Monitoring module, for monitoring the duty of the printhead of 3D printer to determine whether current printable layer occurs salient point and/or concave point;
Control module, for controlling the adjustment to salient point and/or concave point; Namely if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described; If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
The duty of the printhead of monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point;
And described method at least comprises a following step:
If there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described;
If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
Wherein, actual fuse amount can be detected by sensor, and compare with the fuse amount preset, determine whether to there occurs concave point and/or salient point.Concrete, Infrared Surface sensor can be utilized to detect moving direction and the distance of fuse, to determine actual fuse amount.
Concrete, the duty of the printhead of described monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point, specifically comprises:
Determine the expection fuse amount of each position in N number of print position of current printable layer Q &RightArrow; = ( q 1 , q 2 , &CenterDot; &CenterDot; &CenterDot; , q N ) ;
Determine the actual fuse amount of each position in the N number of print position of the layer of current printable layer Q &prime; &RightArrow; = ( q &prime; 1 , q &prime; 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N ) ;
Calculate expection fuse amount with actual fuse amount between difference
Q &prime; &RightArrow; - Q &RightArrow; = ( q &prime; 1 - q 1 , q &prime; 2 - q 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N - q N )
For each print position i, if q ' i-q i<-δ 2, then the fuse amount of print position i is less becomes concave point; If q ' i-q i> δ 2, then the fuse amount of print position i is more becomes salient point; Wherein δ 2for the error threshold value preset.
Wherein, described if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described, specifically comprise:
Determine the concave point position of current printable layer; Determine current printable layer print after the position S of printhead; The position T of printhead predetermined when determining that next printable layer starts to print;
The position T of printhead predetermined when the position S of printhead, each concave point position, next printable layer start to print after printing according to current printable layer, generates the mobile route of printhead complement.
This be due to: print be not very high workpiece to precise requirements time can ignore this error, namely can by δ 2be adjusted to larger.And when printing the workpiece that precise requirements is very high, then can by δ 2be adjusted to smaller, be even adjusted to 0, to guarantee printing precision.
In a specific embodiment of the present invention, the mobile route of printhead complement can be generated according to shortest path first.Namely as shown in Figure 1, in figure, A, B, C, D are four concave points that current printable layer occurs, position when wherein S point is for completing this printable layer residing for printhead, T point is the position starting printing of next printable layer.Adopt shortest path first, design and arrive the path of T point from S point through A, B, C, D tetra-points.As shown in Figure 1, S-> A-> B-> C-> D-> T is this shortest path.Control unit controls printhead and moves according to this path, and when through wherein concave point A, when B, C, D, printhead continues to print according to current location fuse amount, supplements fuse.
Wherein, described print next printable layer time in the position of described salient point corresponding reduction amount of filler, specifically comprise:
Print next printable layer with described salient point relative to position in, reduce fuse amount, and the fuse amount of described attenuating is q ' i-q i.Like this, salient point problem can be solved simply.When printhead runs to the position of the corresponding last printable layer salient point of next printable layer, according to the fuse amount q ' of this layer of salient point i-q i, recalculate the expection fuse amount (the fuse amount after obviously recalculating is less than former expection fuse amount) of this position, then continued printing.
Wherein, described system also comprises:
Real-Time Monitoring module, for the print position of Real-Time Monitoring printhead, when described print position is not equal to precalculated position, adjusts the position of described printhead.
In order to realize monitoring fuse amount, the embodiment of the present invention proposes a kind of printhead of 3D printer, comprises print head body and is arranged on the sensor be provided with for detecting actual fuse amount in described print head body.Described sensor is Infrared Surface sensor, determines actual fuse amount with moving direction and distance by detecting fuse.Described print head body is also provided with the displacement transducer for detecting printhead displacement.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. the print defect of 3D printer makes up a method, it is characterized in that, comprising:
The duty of the printhead of monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point;
And described method at least comprises a following step:
If there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described;
If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
2. the print defect of 3D printer according to claim 1 makes up method, it is characterized in that, the duty of the printhead of described monitoring 3D printer is to determine whether current printable layer occurs salient point and/or concave point, specifically comprises:
Determine the expection fuse amount of each position in N number of print position of current printable layer Q &RightArrow; = ( q 1 , q 2 , &CenterDot; &CenterDot; &CenterDot; , q N ) ;
Determine the actual fuse amount of each position in the N number of print position of the layer of current printable layer Q &prime; &RightArrow; = ( q &prime; 1 , q &prime; 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N ) ;
Calculate expection fuse amount with actual fuse amount between difference
Q &prime; &RightArrow; - Q &RightArrow; = ( q &prime; 1 - q 1 , q &prime; 2 - q 2 , &CenterDot; &CenterDot; &CenterDot; , q &prime; N - q N )
For each print position i, if q ' i-q i<-δ 2, then the fuse amount of print position i is less becomes concave point; If q ' i-q i> δ 2, then the fuse amount of print position i is more becomes salient point; Wherein δ 2for the error threshold value preset.
3. the print defect of 3D printer according to claim 1 makes up method, it is characterized in that, described if there is concave point, then record the position of each concave point, and carries out complement to each concave point described one by one, specifically comprises:
Determine the concave point position of current printable layer; Determine current printable layer print after the position S of printhead; The position T of printhead predetermined when determining that next printable layer starts to print;
The position T of printhead predetermined when the position S of printhead, each concave point position, next printable layer start to print after printing according to current printable layer, generates the mobile route of printhead complement.
4. the print defect of 3D printer according to claim 3 makes up method, it is characterized in that, generates the mobile route of printhead complement according to shortest path first.
5. the print defect of 3D printer according to claim 1 makes up method, it is characterized in that, described print next printable layer time in the position of described salient point corresponding reduction amount of filler, specifically comprise:
Print next printable layer with described salient point relative to position in, reduce fuse amount, and the fuse amount of described attenuating is q ' i-q i.
6. the print defect of 3D printer according to claim 1 makes up method, it is characterized in that, described method also comprises:
The print position of Real-Time Monitoring printhead, when described print position is not equal to precalculated position, adjusts the position of described printhead.
7. the print defect of 3D printer makes up a system, it is characterized in that, comprising:
Monitoring module, for monitoring the duty of the printhead of 3D printer to determine whether current printable layer occurs salient point and/or concave point;
Control module, for controlling the adjustment to salient point and/or concave point; Namely if there is concave point, then record the position of each concave point, and one by one complement is carried out to each concave point described; If there is salient point, then record the position of each salient point, and print next printable layer time in the position of described salient point corresponding reduction amount of filler.
8. a printhead for 3D printer, is characterized in that, comprises print head body and is arranged on the sensor be provided with for detecting actual fuse amount in described print head body.
9. the printhead of 3D printer according to claim 8, is characterized in that, described sensor is Infrared Surface sensor, determines actual fuse amount with moving direction and distance by detecting fuse.
10. the printhead of 3D printer according to claim 8, is characterized in that, described print head body is also provided with the displacement transducer for detecting printhead displacement.
CN201410466074.4A 2014-09-15 2014-09-15 The print defect of 3D printer makes up method and system Expired - Fee Related CN104210108B (en)

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