Summary of the invention
The purpose of the present invention is for overcoming above-mentioned the deficiencies in the prior art, it is provided that a kind of rotor punching production line, this fixed turn
Sub-punching production line improves production efficiency, saves labour force, thus cost-effective.
For achieving the above object, present invention employs techniques below scheme:
A kind of rotor punching production line, including the cutting system for silicon steel coil is cut into blanking plate, and under general
Flitch strikes out the decompressor of rotor punching, and the punching exit slant setting of described decompressor has screening plant, should
One end that screening plant is higher is positioned at the punching exit of described decompressor;Described rotor punching production line also include for
The sorting unit of the rotor punching in sorting blanking on the ground;
Described cutting system includes the support means for supporting silicon steel coil, for consigning the guide carriage of stalloy, uses
In carrying the guide conveying appliance of stalloy and stalloy being struck out the punching press platform of blanking plate;Described support means is with described
Be provided with buffer unit between guide conveying appliance, described buffer unit for being opened in underground square groove, described groove
It is positioned at the underface of described guide carriage.
The present invention can also be realized further by following steps.
Described support means includes the central rotating shaft being arranged within the silicon steel coil of hollow form, all sides of described central rotating shaft
Being provided with some gripper shoes, the axis of described central rotating shaft is parallel to each other with the centrage of gripper shoe, described gripper shoe with described in
It is provided with some first connecting rods between heart rotating shaft, is between described first connecting rod and gripper shoe and first connecting rod and central rotating shaft
Hinged, also include for regulating the adjusting means of spacing between described gripper shoe and silicon steel coil.
Further, on described central rotating shaft, fixed cover is provided with the axle sleeve that internal diameter is suitable with central rotating shaft external diameter, described axle sleeve
Both ends be mounted on bearing, described bearing is placed on bearing block.
Preferably, described adjusting means includes the first flange and the second flange being fitted to each other, and described first flange is sheathed
Threaded engagement is constituted on axle sleeve and with axle sleeve;The end of gripper shoe, institute are located on axle sleeve and are arranged on to described second flange sleeve
Stating the second flange can moving axially along axle sleeve;The side of the close gripper shoe of the second flange is provided with second connecting rod, and described second
It is hinged between connecting rod and the second flange and second connecting rod and gripper shoe.
Preferably, described first connecting rod away from one end of gripper shoe by the way of hinged with the connection being welded on axle sleeve
Plate is affixed, and described connecting plate is set to polylith, the plate face of described connecting plate and axle sleeve along the circumferencial direction of axle sleeve sagittal plane
Axis parallel, and described connecting plate becomes relation one to one with described gripper shoe.
Preferably, described guide carriage includes support frame, and described support frame is connected with many away from the side on ground
Torr rod, the length direction of described torr rod is perpendicular to the direction that stalloy moves, and described torr rod is the most sheathed multiple
Roller.
Preferably, described screening plant includes the screen cloth being fixed in the unlimited place of the groove offering multiple outlet, described
Screen cloth alongst arranges the mesh in the screening stage that multistage mesh size is gradually increased, and same section of screening stage only to be made same
The punching planting size is passed through, and described screening stage exports into relation one to one with described.
Further, being provided with one between the adjacent area of the inside grooves corresponding to described adjacent screening stage makes punching suitable
The block that skids off from the outlet corresponding with this screening stage of profit, described in the exit that is opened in recess sidewall be all placed with first
Disposable box.
Preferably, described sorting unit includes the recovering hopper embedding bracing frame II, pacifies at the opened upper end of described recovering hopper
Equipped with rotating separatory vessel, all side wall surfaces of the tubular of described separatory vessel are set to be easy to the mesh that fragment falls, described
All side wall surfaces of separatory vessel are provided with charging aperture;It is provided through rotating shaft, described receipts along centerline direction in described separatory vessel
The bottom of hopper offers the discharging opening dropped out for fragment, and the underface of described recovering hopper is placed with the most broken for receiving
The receiving vat of sheet.
Further, the end of described rotating shaft is mounted on bearing I I, and it is relative that described bearing I I is connected to described recovering hopper
On both sides, the length direction of described rotating shaft is parallel to the length direction of described recovering hopper, and one of them bearing I I is away from described point
The side selecting case is provided with handle.
The beneficial effects of the present invention is:
1) this rotor punching production line is constituted one by cutting system, decompressor, screening plant and sorting unit
Complete production line.Silicon steel coiled strip is first cut into the blanking plate setting shape by described cutting system, then blanking plate moves to punching
Pressure device strikes out various sizes of rotor punching, is provided with in the punching source of described decompressor and filters out different size
The screening plant of rotor punching.
During punching press, omit stator on the ground, rotor punching and fragment and form mixing blanking, blanking is arranged
Pour separatory vessel into, the fragment in blanking and rotor punching can be sub-elected.This rotor punching production line substantially increases punching
The efficiency of compression set rotor punching, also a saving labour force simultaneously, thus saves the manufacturing cost of motor.
2), when cutting silicon steel coil, during first stalloy being moved to guide conveying appliance, guide carriage is needed to incite somebody to action
Stalloy holds up, then moves to punching press platform by guide conveying appliance, and the roller on guide carriage rolls and stalloy is moved
More convenient, quick.
3) in the present invention, silicon steel coil support means, can by the spacing between adjusting means regulation silicon steel coil and gripper shoe
Make silicon steel coil easy for installation, also make silicon steel coil fit tightly with described gripper shoe simultaneously, followed by the rotation together of central rotating shaft,
Effectively ensure support means security reliability during cutting.
4) present invention is arranged with on the central rotating shaft in silicon steel coil support means the axle sleeve of synchronous rotation, axle sleeve
All sides are provided with the connecting plate affixed with first connecting rod so that gripper shoe is connected more reliable with axle sleeve.
5) in the present invention, the sidewall of separatory vessel is network structure, is used for collecting fragment in this stator and sorting broken segments device
Device be respectively and embed the recovering hopper of bracing frame and be placed on the receiving vat immediately below recovering hopper, recovering hopper collects sorting in time
Fragment out, receiving vat hoards the fragment that recovering hopper drops out, recovering hopper and receiving vat with the use of, make to sort out is broken
Sheet is processed in time, its simple in construction and reasonable in design, is effectively improved the efficiency of separation, enhances practicality.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
As it is shown in figure 1, a kind of rotor punching production line, including the cutting system for silicon steel coil being cut into blanking plate
System, and blanking plate is struck out the decompressor of rotor punching, the punching exit slant setting of described decompressor has
Screening plant 60, one end that this screening plant 60 is higher is positioned at the punching exit of described decompressor;Described rotor punching
Production line also includes the stator for sorting in the blanking of ground, the sorting unit of rotor punching;
Described cutting system includes the support means 10 for supporting silicon steel coil, for consigning the guide carriage of stalloy
20, for carrying the guide conveying appliance 30 of stalloy and stalloy being struck out the punching press platform 40 of blanking plate;Described support
Being provided with buffer unit between device 10 and described guide conveying appliance 30, described buffer unit is underground square for being opened in
Groove, described groove is positioned at the underface of described guide carriage 20.
Described support means includes the support means 10 for supporting silicon steel coil, for consigning the guide carriage of stalloy
20, for carrying the guide conveying appliance 30 of stalloy and stalloy being struck out the punching press platform 40 of blanking plate;Described support
Being provided with buffer unit between device 10 and described guide conveying appliance 30, described buffer unit is underground square for being opened in
Groove, described groove is positioned at the underface of described guide carriage 20.
As in figure 2 it is shown, described support means includes the central rotating shaft 12 being arranged within the silicon steel coil of hollow form, described in
All sides of heart rotating shaft 12 are provided with some gripper shoes 17, and the axis of described central rotating shaft 12 is the most equal with the centrage of gripper shoe 17
OK, some first connecting rods 160, described first connecting rod 160 and support it are provided with between described gripper shoe 17 and described central rotating shaft 12
It is hinged between plate 17 and first connecting rod 160 and central rotating shaft 12, also includes for regulating described gripper shoe 17 and silicon steel
The adjusting means of spacing between volume 18.
As it is shown on figure 3, fixed cover is provided with the axle sleeve 19 that internal diameter is suitable with central rotating shaft 12 external diameter on described central rotating shaft 12,
The both ends of described axle sleeve 19 are mounted on bearing 13, and described bearing 13 is placed on bearing block 11.
Described adjusting means includes the first flange 14 and the second flange 15 being fitted to each other, and described first flange 14 is set in
Constituting threaded engagement on axle sleeve 19 and with axle sleeve 19, on the cylinder of described first flange 14, fixed cover is provided with and is easy to turn the first method
Blue annular component 140;
Described second flange 15 is sheathed on axle sleeve 19 and is arranged on the end of gripper shoe 17, and described second flange 15 can edge
Moving axially of axle sleeve 19;The side of the close gripper shoe 17 of the second flange 15 is provided with second connecting rod 161, described second connecting rod
161 and second be between flange 15 and second connecting rod 161 and gripper shoe 17 hinged.
One end that described second connecting rod 161 is hinged with gripper shoe 17 and near the second flange 15 first connecting rod 160 with
The hinged one end of gripper shoe 17 is coaxially disposed.
Described first connecting rod 160 away from one end of gripper shoe 17 by the way of hinged be welded on the connection of 19 on axle sleeve
Plate 16 is affixed, and described connecting plate 16 is set to polylith, the plate of described connecting plate 16 along the circumferencial direction of axle sleeve 19 sagittal plane
Face is parallel with the axis of axle sleeve 19, and described connecting plate 16 becomes relation one to one with described gripper shoe 17.
The cross section of described gripper shoe 17 is T-shape.
Described support means also includes the belt pulley being arranged on described central rotating shaft 12 away from the one end of flange 15, described
Belt pulley is connected with motor by belt, and this structure is for be given in the drawings.
Described guide carriage 20 includes support frame 21, and described support frame 21 is provided with many torr away from the side on ground
Rod 22, the length direction of described torr rod 22 is perpendicular with the direction that stalloy moves.
Described torr rod 22 is the most sheathed multiple rollers 23, described torr rod 22 by the way of clamping with described
Support frame 21 is connected.
Further, described guide conveying appliance 30 is drum conveyor.
As a kind of optimal way of the present invention, as shown in Figure 4, described screening plant 60 include being fixed in offer multiple
The screen cloth 62 at the unlimited place of the groove 61 of outlet, described screen cloth 62 alongst arranges what multistage mesh size was gradually increased
Mesh in screening stage, and same section of screening stage only makes the punching of same dimension pass through, and described screening stage exports into one with described
One-to-one correspondence.
Be provided with between the adjacent area within groove 61 corresponding to described adjacent screening stage one allow punching smoothly from
The block that the outlet corresponding with this screening stage skids off, described in be opened on groove 61 sidewall exit be all placed with the first receipts
Collection box 64.
As the another kind of optimal way of the present invention, as it is shown in figure 5, described screening plant 60 includes that inclination is overlapped on
The screening frame of decompressor discharge outlet, is placed with immediately below described screening frame for receiving the rotor fallen from screening frame
Second disposable box 66, described screening frame is provided with the collecting platform collecting stator punching away from the side of decompressor.
Described screening frame includes bracing frame 651 and tilts the screening tank 65 being fixed on bracing frame I 651, described screening
The bottom land of groove 65 alongst runs through and offers rotor material-dropping hole 650, and the underface of described rotor material-dropping hole 650 is provided with
Second disposable box 66, the two ends of described screening tank 65 are the most opening-like, and the opening of the highest one end goes out with decompressor
Material mouth is connected, and the opening of relatively low one end forms stator discharging opening.
Described collecting platform includes that be arranged on workbench 67 is interspersed in locating dowel 68 thereon, described work for stator
Being provided with the motor driving locating dowel 68 to rotate below platform 67, described locating dowel 68 is rotatably assorted with described workbench 67 composition, institute
The side relative with the stator discharging opening on screening tank 65 stating locating dowel 68 is provided with position block 69.
Described position block 69 matches with the cramp groove being arranged on stator punching excircle.
As shown in Figure 6, further, described position block 69 is in " L " shape, and described position block 69 horizontal direction is provided with cunning
Groove 691, described position block 69 is connected with described workbench 67 screw 690 by being provided with the base 692 of chute 691, described in state
Position block 69 can move along horizontal direction.
As it is shown in fig. 7, described sorting unit includes the recovering hopper 81 embedding bracing frame II80, described recovering hopper 81
Being provided with rotating separatory vessel 70 at opened upper end, all side wall surfaces of the tubular of described separatory vessel 70 are set to be easy under fragment
The mesh fallen, all side wall surfaces of described separatory vessel 70 are provided with charging aperture;Pass through along centerline direction in described separatory vessel 70
Wearing and be equipped with rotating shaft 73, the bottom of described recovering hopper 81 offers the discharging opening dropped out for fragment, described recovering hopper 81 just under
Side is placed with the receiving vat 90 for receiving fragment.
Described separatory vessel 70 can be connected with motor and drive separatory vessel 70 to rotate, it is also possible to arrange handle by hand next
Separatory vessel 70 is driven to rotate.
As shown in Figure 8, the end of described rotating shaft 73 is mounted on bearing 71, and described bearing 71 is connected to described recovering hopper 81
On relative both sides, the length direction of described rotating shaft 73 is parallel to the length direction of described recovering hopper 81, one of them bearing 71
Side away from described separatory vessel 70 is provided with handle 72.
Described separatory vessel 70 is in hexa-prism, and this separatory vessel 70 inner wall increasing is provided with for reinforcing described cancellated reinforcement
Parts.
Further, described strengthening part includes that described separatory vessel 70 inwall arranges the first reinforcement respectively along six rib length
Bar, and described separatory vessel 70 two end cap inwall extends to the second bracing piece of this end face drift angle by central area dispersion respectively;Institute
The both ends stating the first bracing piece are affixed away from one end of central area with described second bracing piece respectively, described first bracing piece
Connect with described cancellated seamed edge bundle.
Further, the cross section of described recovering hopper 81 is inverted isosceles trapezoid.
Further, described recovering hopper 81 opens wide two limits parallel with described rotating shaft 73, place and is extending vertically into described point respectively
Select the horizontal plane residing for the top of case 70.
Described receiving vat 90 is internal is square, and the both sides of described receiving vat 90 are provided with wheel 91, described receiving vat 90
Unlimited place be provided with traction trailer portion 92.
Described guide conveying appliance 30 is drum conveyor.
The operation principle of the present invention:
Make to be in relatively long distance between gripper shoe 17 and silicon steel coil by adjusting means, silicon steel coil is sleeved on gripper shoe 17
On, regulation adjusting means makes silicon steel coil and gripper shoe 17 fit tightly and reach synchronous axial system, will be provided with the center of silicon steel coil
On the bearing block 11 that rotating shaft 12 disposes.
When cutting silicon steel coil, start motor, can be by belt drive pulley rotation, described pulley rotation drives
Central rotating shaft 12, gripper shoe 17 rotates together with silicon steel coil, thus discharges stalloy.
During first stalloy being moved to guide conveying appliance 30, guide carriage 20 is needed to be held up by stalloy, and
It is more convenient, quick that roller 23 rolling on guide carriage 20 makes stalloy move, then is moved to by guide conveying appliance 30
Punching press platform 40.
During silicon steel coil cutting, it is not necessary to guide carriage 20, will extract out by the torr rod 22 on guide carriage 20, by
Sagging in the weight of stalloy self, stalloy forms one section of arc buffering stalloy.The bottom of described buffering stalloy is positioned at
In groove.
The blanking plate cut moves to the feeding mouth of decompressor, and blanking plate is struck out various sizes of by decompressor
Rotor punching.Rotor punching skids off and through screening plant 60, by stator, rotor punching categorised collection from punching outlet.
As a kind of optimal way of the present invention, described screening plant 60 is divided into multiple screening stage, and each screening stage sieves
Selecting a kind of punching, punching is entered in the first disposable box by outlet.
As the another kind of optimal way of the present invention, decompressor is by the stator punching of circular sheet punching press molding and turns
Sub-punching, the rotor punching of molding skids off from discharging opening simultaneously.Rotor punching enters screening tank from one end of screening tank 10
After 10, rotor punching falls from rotor material-dropping hole 11, and stator punching skids off from the other end of screening tank 10, and is enclosed within locating dowel
On 31.
Position block 32 horizontal direction is adjusted to a suitable position, stator punching set by the size according to stator punching
Time in locating dowel 31, stator punching rotates until the cramp groove being arranged on stator punching excircle is stuck in along with locating dowel 31
On position block 32, now stator punching stops operating, and locating dowel 31 is rotated further, and stator punching is the most fitly piled up into
A pile
Opening separatory vessel 70, blanking loads separatory vessel 70, swinging handle 72, handle 72 drive shaft 73 rotates, rotating shaft
73 rotate drive separatory vessel 70 rotates.Described separatory vessel 70 is during rotating, and fragment is separated from mesh 71, falls into receipts
In hopper 81, being provided with discharging opening bottom recovering hopper 81, fragment falls into receiving vat 90 from discharging opening again.Receiving vat 90 is hoarded the most broken
During sheet, drag traction and be dragged to part 92, fragment can be moved to elsewhere.