CN104178406B - A kind of energy-efficient white wine continuous distillation method and device thereof - Google Patents
A kind of energy-efficient white wine continuous distillation method and device thereof Download PDFInfo
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- CN104178406B CN104178406B CN201410463467.XA CN201410463467A CN104178406B CN 104178406 B CN104178406 B CN 104178406B CN 201410463467 A CN201410463467 A CN 201410463467A CN 104178406 B CN104178406 B CN 104178406B
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Abstract
The invention discloses a kind of energy-efficient white wine continuous distillation method, solve existing white liquor distilling mode can not continuous seepage, efficiency extremely low, energy consumption is comparatively large and still-process is not energetic and only by the problem of experiential operating.The inventive system comprises the first still kettle, after-fractionating still, the 3rd still kettle, the first reboiler, the second reboiler, distillation tower, condenser group; Continual distillation can be carried out to vinasse by apparatus of the present invention, improve distillation efficiency, traditional technique of leaving out the beginning and the end can be realized simultaneously, can also by composition harmful in vinasse as the materials such as aldehydes, methyl alcohol and other fusel class be separated effectively, promote the raising of quality of white spirit, be more conducive to the health of alcohol user.
Description
Technical field
The present invention is specifically related to a kind of energy-efficient white wine continuous distillation method and device thereof.
Background technology
White liquor distilling continues to use the traditional technology of more than one thousand years always, and major equipment is wine rice steamer and condenser.Concrete operating process is, wine rice steamer bottom passes into steam, is manually sprinkling upon by vinasse equably from level to level in wine rice steamer along with steam rises, until reach certain bed thickness, all slowly distill after upper gas, the wine steam distilled out is cooled to liquid through condenser, and will leave out the beginning and the end.This mode of production belongs to single batch of production, can not carry out continuous seepage, and production efficiency is extremely low, labour intensity is large, energy consumption is large, the degree of dependence of production process to operator's experience is high.
Summary of the invention
The object of the present invention is to provide a kind of energy-efficient white wine continuous distillation method and device thereof, solve existing white liquor distilling mode can not continuous seepage, efficiency extremely low, energy consumption is comparatively large and entirely carry out the problem that operates by rule of thumb.Realize industrialization continuous seepage, production process can Controlling Technology process quantitatively.
To achieve these goals, the technical solution used in the present invention is as follows:
A kind of energy-efficient white wine continuous distillation method, comprises the following steps:
Vinasse are added in the first still kettle and distill, the alcohol steam distilled out is passed into distillation tower, carry out condensation by the condenser group be connected with distillation tower top and be back in tower;
Vinasse in first still kettle after distillation pass in after-fractionating still and again distill, and pass in the first still kettle by the steam distilled out, and enter in distillation tower by the first still kettle; If when still-process needs to combine steaming grain, after-fractionating still vinasse out enter continuous in the 3rd still kettle steaming, until wine grain cooks again;
Part spirituous solution isolated in distillation tower is passed into the first reboiler evaporate, and evaporation gained steam is passed in the first still kettle, by this steam the composition being dissolved in alcohol in the first still kettle distilled in distillation tower and carry out unifying process;
Part water isolated in distillation tower is passed into the second reboiler evaporate, a certain amount of pure water can be supplemented in the second reboiler for controlling wine degree, second reboiler evaporation gained steam passes in after-fractionating still, by this steam the alcoholic content in after-fractionating still all distilled and be passed in the first still kettle, then entering in distillation tower;
Directly pass into steam in 3rd still kettle, cooking can with certain pressure in still kettle in process;
The steam at distillation tower top is back in tower after the condensation of condensation group, and non-condensable gases is directly discharged by condenser group end.Have multilayer column plate in distillation tower, the condensation point of every layer of column plate is different, and various objectionable constituent are collected on different column plates, only objectionable constituent drainage in corresponding column plate need be discharged.Equally also can collect column plate from lactone component and drain lactone component.After the liquid drain on all the other column plates also mixing, obtain raw wine.The lactone component of gained adds base liquor by blending, and can obtain the finished product white wine of different quality;
A kind of energy-efficient white wine continuous distillation plant, comprises the first still kettle, after-fractionating still, the first reboiler, the second reboiler, distillation tower, condenser group;
Wherein, the discharge port of the first still kettle is connected by the opening for feed of solids delivery device with after-fractionating still, and when steaming grain while needing to steam wine, after-fractionating still discharge port is connected by the opening for feed of solids delivery device with the 3rd still kettle.The vapour outlet of the first still kettle is connected with distillation tower steam inlet;
The vapour outlet of after-fractionating still is connected with the steam inlet of the first still kettle;
The opening for feed of the first reboiler exports with the spirituous solution of distillation tower and is connected, and the vapour outlet of the first reboiler is connected with the steam inlet of the first still kettle;
The opening for feed of the second reboiler is connected with the water out of distillation tower, and the vapour outlet of the second reboiler is connected with the steam inlet of after-fractionating still;
The vapour outlet at distillation tower top is connected with condenser group steam inlet, and condenser liquid outlet is connected with the refluxing opening at distillation tower top.
Further, described condenser group is also provided with atmospheric vent.
Again further, described first reboiler and the second reboiler all adopt steam heating, and the first reboiler and the second reboiler are equipped with steam inlet and condensation-water drain.
Further, sewage draining exit is equipped with bottom described first reboiler and the second reboiler.
In addition, the discharge port of described after-fractionating still is also connected with the 3rd still kettle, if when still-process needs to combine steaming grain, after-fractionating still vinasse out enter continuous in the 3rd still kettle steaming, until wine grain cooks again; 3rd still kettle adopts open steam to cook wine grain, can with certain pressure during this still steaming grain.
The present invention compared with prior art, has the following advantages and beneficial effect:
The present invention can continuous seepage, and its production efficiency is high, meets suitability for industrialized production, and production link can quantified controlling; The present invention simultaneously saves energy and reduce the cost, and compared with traditional technology, the consumption of raw coal saves 60%; In addition, owing to adopting distillation tower to be separated, objectionable constituent effectively can be separated, improve white wine quality, in minimizing wine, objectionable constituent are to the injury of human body.
Accompanying drawing explanation
Fig. 1 is schematic flow sheet of the present invention.
Wherein, mark corresponding component name in accompanying drawing to be called: 1-first still kettle, 2-first reboiler, 3-after-fractionating still, 4-second reboiler, 5-the 3rd still kettle, 6-distillation tower, 7-condenser group, 8-atmospheric vent, 9-steam inlet, 10-condensation-water drain, 11-sewage draining exit.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment
A kind of energy-efficient white wine continuous distillation method, comprises the following steps:
Added by vinasse in the first still kettle, distill, the alcohol steam distilled out passes into distillation tower, is carried out condensation by the condenser group be connected with distillation tower and is refluxed;
Vinasse in first still kettle after distillation pass in after-fractionating still and again distill, and pass in the first still kettle by the alcohol steam distilled out, and enter in distillation tower by the first still kettle;
If when still-process needs to combine steaming grain, after-fractionating still vinasse out enter continuous in the 3rd still kettle steaming, until wine grain cooks again;
Part alcohol isolated in distillation tower is passed into the first reboiler evaporate, and evaporation gained steam is passed in the first still kettle, by this steam the composition being dissolved in alcohol in the first still kettle distilled in distillation tower and carry out unifying process;
Part water isolated in distillation tower is passed into the second reboiler evaporate, a certain amount of pure water can be supplemented in right amount in the second reboiler for controlling wine degree, second reboiler evaporation gained steam passes in after-fractionating still, by this steam, the alcoholic content in after-fractionating still is all distilled in the first still kettle, enter subsequently in distillation tower;
The steam at distillation tower top is back in tower through condensation group condensed liquid, and non-condensable gases is directly discharged by condenser group end.Have multilayer column plate in distillation tower, the condensation point of every layer of column plate is different, and various objectionable constituent are collected on different column plates, only objectionable constituent drainage in corresponding column plate need be discharged.Equally also can collect column plate from lactone component and drain lactone component.After the liquid drain mixing on all the other column plates, obtain raw wine.
When distilling first, in the second reboiler, add a certain amount of pure water, the mixing steam that the steam evaporated is evaporated after entering after-fractionating still enters the first still kettle and distills.The mixing steam distilled enters distillation tower, when reaching balance in distillation tower, re-using and draining part water from distillation tower and pass into the second reboiler and evaporate, draining part spirituous solution simultaneously and evaporate in the first reboiler.
Why the present invention adopts aforesaid method to carry out white liquor distilling, is because except containing except a certain amount of alcohol in Chinese liquor distiller grains, also containing compositions such as ester class, aldehydes, acids, other alcohols.The energy that these compositions have is water-soluble, and what have can only be dissolved in alcohol.The present invention adopts the part alcohol separated from distillation tower as raw material, alcohol steam is evaporated in the first reboiler, enter in the first still kettle, the composition that can be dissolved in alcohol in vinasse be all dissolved in alcohol and distill, then entering in distillation tower; Vinasse after the first still kettle distillation, after the composition being dissolved in alcohol is distilled, still containing a certain amount of alcoholic content.Steam is flashed to by being passed in the second reboiler from distillation tower isolated part water (appropriate pure water can be supplemented to regulate wine degree), and be passed into after-fractionating still, make the alcoholic content in after-fractionating still be dissolved in the water and all distill, then the alcohol steam that after-fractionating still is evaporated is passed in the first still kettle; By operation can by all vaporized alcohols in vinasse out like this, also other compositions also can be distilled, simultaneously the first still kettle and after-fractionating still are connected by e Foerderanlage and can realize continuously feeding and discharging, concrete then be when the vinasse after evaporation in the first still kettle to be sent in after-fractionating still (now, continue to add new vinasse in the first still kettle), then in after-fractionating still, carry out secondary distillation, discharge the vinasse after distillation from the outlet bottom after-fractionating still subsequently.For needing the technological process combining the vinasse steaming grain in distillation, the vinasse after after-fractionating still can being distilled and grain mixture are sent in the 3rd still kettle and are cooked.The fume be evaporated from the first still kettle passes in distillation tower, and carries out condensing reflux by condenser group to fume, and condensed fume is back in tower again, and in distillation tower, non-condensable gases is directly emptying after by condenser group.Fume is in a distillation column according to the difference of condensation point, the high concentration liquid of corresponding composition is accumulated at different column plates, harmful composition is as aldehydes, methyl alcohol and other assorted alcohols materials, from corresponding column plate, drainage is separated, lactone component also from corresponding column plate drainage separate, this process is similar to leaving out the beginning and the end of traditional technology, but, be more convenient for quantization operation more more accurate than traditional technology, finally after other column plate drainages various compositions mixing out, be raw wine, through follow-up blend allotment after be finished product white wine.
As shown in Figure 1, a kind of energy-efficient white wine continuous distillation plant, comprises the first still kettle 1, after-fractionating still 3, first reboiler 2, second reboiler 4, the 3rd still kettle 5, distillation tower 6, condenser group 7;
Wherein, the discharge port of the first still kettle is connected with the opening for feed of after-fractionating still, and the vapour outlet of the first still kettle is connected with distillation tower steam inlet;
The vapour outlet of after-fractionating still is connected with the steam inlet of the first still kettle; The discharge port of after-fractionating still is connected with the opening for feed of the 3rd still kettle;
The opening for feed of the first reboiler exports with the alcohol of distillation tower and is connected, and the discharge port of the first reboiler is connected with the steam inlet of the first still kettle;
The opening for feed of the second reboiler is connected with the water out of distillation tower, and the vapour outlet of the second reboiler is connected with the steam inlet of after-fractionating still;
Condenser group is connected with the vapour outlet at distillation tower top, and the liquid exit of condenser group is connected with the fluid inlet at distillation tower top.
Further, described condenser group is also provided with atmospheric vent 8; Described first reboiler and the second reboiler all adopt steam heating, the first reboiler and the second reboiler are equipped with steam inlet 9 and vapour coagulates water out 10; Sewage draining exit 11 is equipped with bottom described first reboiler and the second reboiler.
Can realize efficient distillation by said apparatus, concrete still-process is as preceding method, and each equipment in the present invention is basic chemical industry unit, so concrete structure does not repeat at this.
Chinese liquor distiller grains of the present invention adopts continuously feeding discharging, and still-process adopts and first uses alcohol distillation, then uses steam distillation, and adopts high efficiency distillation tower to carry out removal of impurities to fume.
By device of the present invention, can not only continuous still battery be realized, raise the efficiency, and the objectionable constituent in raw wine can be removed effectively, and save energy, healthy especially favourable to drinking person.
According to above-described embodiment, just the present invention can be realized well.What deserves to be explained is; under prerequisite based on said structure design, for solving same technical problem, even if some making on the invention are without substantial change or polishing; the essence of the technical scheme adopted is still the same with the present invention, therefore it also should in protection scope of the present invention.
Claims (7)
1. an energy-efficient white wine continuous distillation method, is characterized in that, comprise the following steps:
Vinasse are added in the first still kettle, distill, and the mixing steam distilled out is passed into distillation tower, carry out condensation by the condenser group be connected with distillation tower and be back in distillation tower;
Vinasse in first still kettle after distillation pass in after-fractionating still and again distill, and pass in the first still kettle by the mixing steam distilled out, and enter in distillation tower by the first still kettle;
Part spirituous solution isolated in distillation tower is passed into the first reboiler evaporate, and evaporation gained steam is passed in the first still kettle, by this steam the composition being dissolved in alcohol in the first still kettle distilled in distillation tower and carry out unifying process;
Part water isolated in distillation tower is passed into the second reboiler evaporate, a certain amount of pure water can be supplemented in right amount in the second reboiler for controlling wine degree, second reboiler evaporation gained steam passes in after-fractionating still, by this steam, the alcoholic content in after-fractionating still is all distilled in the first still kettle, enter subsequently in distillation tower;
The steam at distillation tower top is through the condensed liquid return of condenser group in tower, and non-condensable gases is directly discharged by condenser group end;
Have multilayer column plate in distillation tower, the condensation point of every layer of column plate is different, and various objectionable constituent are collected on different column plates, and objectionable constituent drainage from corresponding column plate is discharged, and also from corresponding column plate, drainage is out for lactone component; After the liquid drain mixing on all the other column plates, obtain raw wine.
2. the energy-efficient white wine continuous distillation method of one according to claim 1, it is characterized in that, if when still-process needs to combine steaming grain, after-fractionating still vinasse out and grain mixture can be passed into again continuous in the 3rd still kettle steaming, until wine grain cooks.
3. realize the water distilling apparatus of a kind of energy-efficient white wine continuous distillation method described in claim 1 or 2, it is characterized in that, comprise the first still kettle (1), after-fractionating still (3), the first reboiler (2), the second reboiler (4), distillation tower (6), condenser group (7);
Wherein, the discharge port of the first still kettle is connected by solids delivery device with the opening for feed of after-fractionating still, and the vapour outlet of the first still kettle is connected with input of column mouth;
The vapour outlet of after-fractionating still is connected with the steam inlet of the first still kettle;
The opening for feed of the first reboiler exports with the spirituous solution of distillation tower and is connected, and the vapour outlet of the first reboiler is connected with the steam inlet of the first still kettle;
The opening for feed of the second reboiler is connected with the water out of distillation tower, and the vapour outlet of the second reboiler is connected with the steam inlet of after-fractionating still;
The vapour outlet at distillation tower top is connected with condenser group steam inlet, and condenser group liquid outlet is connected with the refluxing opening at distillation tower top.
4. the water distilling apparatus of a kind of energy-efficient white wine continuous distillation method according to claim 3, is characterized in that, described condenser group is also provided with atmospheric vent (8).
5. the water distilling apparatus of a kind of energy-efficient white wine continuous distillation method according to claim 3, it is characterized in that, described first reboiler and the second reboiler all adopt steam heating, the first reboiler and the second reboiler are equipped with steam inlet (9) and vapour coagulates water out (10).
6. the water distilling apparatus of a kind of energy-efficient white wine continuous distillation method according to claim 5, is characterized in that, is equipped with sewage draining exit (11) bottom described first reboiler and the second reboiler.
7. the water distilling apparatus of a kind of energy-efficient white wine continuous distillation method according to claim 6, is characterized in that, the discharge port of described after-fractionating still is also connected with the 3rd still kettle (5).
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