CN104177098B - Composite calcining-endure plate and preparation method thereof - Google Patents
Composite calcining-endure plate and preparation method thereof Download PDFInfo
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- CN104177098B CN104177098B CN201410400055.1A CN201410400055A CN104177098B CN 104177098 B CN104177098 B CN 104177098B CN 201410400055 A CN201410400055 A CN 201410400055A CN 104177098 B CN104177098 B CN 104177098B
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- endure plate
- composite calcining
- calcining
- endure
- composite
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- 239000002131 composite material Substances 0.000 title claims abstract description 62
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000000748 compression moulding Methods 0.000 claims abstract description 4
- 238000007598 dipping method Methods 0.000 claims abstract description 4
- 239000000741 silica gel Substances 0.000 claims abstract description 4
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000010427 ball clay Substances 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000000919 ceramic Substances 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000001354 calcination Methods 0.000 abstract description 4
- 230000007423 decrease Effects 0.000 abstract description 2
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 2
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical group [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention provides composite calcining-endure plate and preparation method thereof, wherein, the making method of composite calcining-endure plate comprises the following steps: be filled into by raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding; By composite calcining-endure plate blank 800 DEG C calcining 4 hours, make composite calcining-endure plate work in-process; After composite calcining-endure plate work in-process dipping silica gel solution, calcine 4 ~ 8 hours at 1150 DEG C, cooling, obtains composite calcining-endure plate finished product.The method manufacture craft is simple, and energy consumption is low, and production cost is low.Composite calcining-endure plate provided by the present invention, high temperature resistant, resistance to chilling performance is good, does not ftracture, can reuse with kiln cooling; Thermal conductivity is large, can transfer heat to ceramic fast, and caloric receptivity is few, decreases the energy consumption of Ceramic Production, has saved production cost.
Description
Technical field
The present invention relates to the production technical field of pottery, particularly relate to a kind of composite calcining-endure plate and preparation method thereof.
Background technology
Ceramic tile generally burns till with roller kiln, but for some small dimension bricks and pottery product in irregular shape, fires easily cause stifled kiln with roller kiln, needs to use composite calcining-endure plate, as the carrier of carrying conveying ceramic body.But load bearing board used now mostly is cordierite, mullite, silicon carbide, fire resistant materials of attaching most importance to, heat absorption is large, and in ceramic tile is produced, 40-60% energy consumption is on load bearing board, and production cost is high; And resistance to chilling thermal characteristics is poor, Reusability repeatedly easily causes load bearing board to ftracture afterwards.
Summary of the invention
The object of this invention is to provide a kind of composite calcining-endure plate and preparation method thereof, solve existing load bearing board, resistance to heat absorption is large, chilling thermal characteristics is poor, reuse problem easy to crack afterwards several times.
In order to achieve the above object, the invention provides following technical scheme:
The making method of composite calcining-endure plate, comprises the following steps:
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding;
Step S102, calcines at described composite calcining-endure plate blank 800 DEG C 4 hours, makes composite calcining-endure plate work in-process;
Step S103, after described composite calcining-endure plate work in-process dipping silica gel solution, calcine 4 ~ 8 hours at 1150 DEG C, cooling obtains composite calcining-endure plate finished product.
In a preferred embodiment, also comprise before described step S101: step S100, described raw material is weighed, mixing and stirring.
In a preferred embodiment, the composition of described raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g.
In a preferred embodiment, also comprise in described step S101: after being filled into by described raw material in described shaping box, utilize the negative pressure in described shaping box that water is discharged.
In a preferred embodiment, also comprise in described step S101: by described load bearing board blank seasoning 48 hours.
Meanwhile, present invention also offers a kind of composite calcining-endure plate, the composite calcining-endure plate that the making method comprising any one composite calcining-endure plate above-mentioned is fired.
In a preferred embodiment, the edge of described composite calcining-endure plate comprises, enclosing beam.
In a preferred embodiment, described composite calcining-endure plate end face offers multiple ventilating pit.
In a preferred embodiment, described ventilating pit is square hole or circular hole.
In a preferred embodiment, described composite calcining-endure plate is double-deck load bearing board, and what the burning face of holding of upper strata load bearing board was less than lower floor's load bearing board holds burning face.
In a preferred embodiment, the specification of described composite calcining-endure plate is: 200mm × 200mm × 9mm; 300mm × 300mm × 9mm; 400mm × 400mm × 9mm.
Beneficial effect of the present invention is: the making method of load bearing board provided by the invention, and manufacture craft is simple, and energy consumption is low, and production cost is low, load bearing board provided by the present invention, and high temperature resistant, resistance to chilling performance is good, does not ftracture, can reuse with kiln cooling; Thermal conductivity is large, can transfer heat to ceramic fast, and caloric receptivity is few, decreases the energy consumption of Ceramic Production, has saved production cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is in one embodiment of the present invention, the schematic flow sheet of the making method of composite calcining-endure plate;
Fig. 2 is in one embodiment of the present invention, the structural representation of composite calcining-endure plate;
Fig. 3 is in another embodiment of the invention, the structural representation of composite calcining-endure plate;
Fig. 4 is in another embodiment of the present invention, the structural representation of composite calcining-endure plate;
Fig. 5 is in another embodiment of the present invention, the structural representation of composite calcining-endure plate.
Embodiment
Below in conjunction with accompanying drawing of the present invention, be clearly and completely described technical scheme of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
In one embodiment of the invention, the making method of composite calcining-endure plate, comprises the following steps:
Step S100, weighs raw material, mixing and stirring.
In this step, the component of raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g.
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding.
In this step, after being filled into by raw material in shaping box, utilize the negative pressure in shaping box that water is discharged.The stitching load bearing board blank seasoning after the demoulding 48 hours.
Step S102, calcines the composite calcining-endure plate blank after drying 4 hours, makes composite calcining-endure plate work in-process at 800 DEG C.
Step S103, after composite calcining-endure plate work in-process dipping silica gel solution, 1150 DEG C of calcinings 4 ~ 8 hours, cooling, obtained composite calcining-endure plate finished product.
According to the making method of above-mentioned composite calcining-endure plate, present invention also offers a kind of composite calcining-endure plate 1, as shown in Figure 2, the specification of this composite calcining-endure plate 1 is: 200mm × 200mm × 9mm, 300mm × 300mm × 9mm, 400mm × 400mm × 9mm.
Toppling over to prevent the ceramic porcelain product be placed on composite calcining-endure plate 1, tumbling thus causing the damage of other pottery product, in another kind of embodiment in the present invention, the edge of composite calcining-endure plate 1 comprises enclosing beam 3, as shown in Figure 3, prevent the damage causing other potteries because of toppling over of pottery, improve yield rate, reduce production cost.
In order to accelerate pottery product in calcination process by thermal velocity, make the more even by thermal velocity of pottery, in another embodiment of the present invention, as shown in Figure 4, offer multiple ventilating pit 2 at the end face of composite calcining-endure plate 1, the shape of ventilating pit 2 is square or circular.Thus it is more even that pottery is heated in calcination process, and be conducive to the evaporation of the water vapor in pottery, reduction in the numbers of seconds.
Present invention also offers a kind of composite calcining-endure plate 1 with double-deck load bearing board, what the burning face of holding of upper strata load bearing board 11 was less than lower floor's load bearing board 12 holds burning face.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should described be as the criterion with the protection domain of claim.
Claims (8)
1. the making method of composite calcining-endure plate, is characterized in that, comprises the following steps:
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding; The composition of described raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g;
Step S102, calcines at described composite calcining-endure plate blank 800 DEG C 4 hours, makes composite calcining-endure plate work in-process;
Step S103, after described composite calcining-endure plate work in-process dipping silica gel solution, calcine 4 ~ 8 hours at 1150 DEG C, cooling, obtains composite calcining-endure plate finished product.
2. the making method of composite calcining-endure plate according to claim 1, is characterized in that, also comprises: step S100 before described step S101, is weighed by described raw material, mixing and stirring.
3. the making method of composite calcining-endure plate according to claim 1, is characterized in that, also comprises in described step S101: after being filled into by described raw material in described shaping box, utilize the negative pressure in described shaping box that water is discharged.
4. the making method of composite calcining-endure plate according to claim 1, is characterized in that, also comprises in described step S101: by described load bearing board blank seasoning 48 hours.
5. the composite calcining-endure plate that the making method of composite calcining-endure plate is fired any one of described Claims 1 to 4, is characterized in that, the edge of described composite calcining-endure plate comprises, enclosing beam; Described composite calcining-endure plate end face offers multiple ventilating pit.
6. composite calcining-endure plate according to claim 5, is characterized in that, described ventilating pit is square hole or circular hole.
7. composite calcining-endure plate according to claim 6, is characterized in that, described composite calcining-endure plate is double-deck load bearing board, and what the burning face of holding of upper strata load bearing board was less than lower floor's load bearing board holds burning face.
8. composite calcining-endure plate according to claim 7, is characterized in that, the specification of described composite calcining-endure plate is: 200mm × 200mm × 9mm; 300mm × 300mm × 9mm; 400mm × 400mm × 9mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410400055.1A CN104177098B (en) | 2014-08-14 | 2014-08-14 | Composite calcining-endure plate and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410400055.1A CN104177098B (en) | 2014-08-14 | 2014-08-14 | Composite calcining-endure plate and preparation method thereof |
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| Publication Number | Publication Date |
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| CN104177098A CN104177098A (en) | 2014-12-03 |
| CN104177098B true CN104177098B (en) | 2016-01-13 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104634113B (en) * | 2015-01-24 | 2019-01-01 | 于在飞 | A kind of ceramic kiln with silicon carbide load bearing board with and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456755A (en) * | 2009-01-06 | 2009-06-17 | 湖南大学 | Electromagentic furnace ceramic plate and preparation method thereof |
| CN101891487A (en) * | 2010-06-25 | 2010-11-24 | 夏卫平 | Zirconium oxide sandwich composite calcining-endure plate and preparation process thereof |
| CN102167601A (en) * | 2010-12-20 | 2011-08-31 | 中钢集团洛阳耐火材料研究院有限公司 | Corundum-mullite burn-bearing board having high fineness |
| CN103274709A (en) * | 2013-06-13 | 2013-09-04 | 常熟市塔帕工业陶瓷有限公司 | Ceramic load bearing board |
-
2014
- 2014-08-14 CN CN201410400055.1A patent/CN104177098B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456755A (en) * | 2009-01-06 | 2009-06-17 | 湖南大学 | Electromagentic furnace ceramic plate and preparation method thereof |
| CN101891487A (en) * | 2010-06-25 | 2010-11-24 | 夏卫平 | Zirconium oxide sandwich composite calcining-endure plate and preparation process thereof |
| CN102167601A (en) * | 2010-12-20 | 2011-08-31 | 中钢集团洛阳耐火材料研究院有限公司 | Corundum-mullite burn-bearing board having high fineness |
| CN103274709A (en) * | 2013-06-13 | 2013-09-04 | 常熟市塔帕工业陶瓷有限公司 | Ceramic load bearing board |
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| CN104177098A (en) | 2014-12-03 |
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Address after: Room 5, No. sixth, No. 300457, Tianjin Development Zone, Binhai New Area, Tianjin Patentee after: Tianjin Honghui Creative Technology Co., Ltd. Address before: Room 5, No. sixth, No. 300457, Tianjin Development Zone, Binhai New Area, Tianjin Patentee before: Tianjin (TEDA) Honghui Industry and Trade Co., Ltd. |
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Address after: 300457 room 306, No.5 Sixth Street, Binhai New Area Development Zone, Tianjin Patentee after: Tianjin Honghui Creative Technology Group Co.,Ltd. Address before: 300457 room 306, No.5 Sixth Street, Binhai New Area Development Zone, Tianjin Patentee before: TIANJIN HONGHUI CREATIVITY TECHNOLOGY CO.,LTD. |
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