CN104177098A - Composite setting plate and manufacture method thereof - Google Patents
Composite setting plate and manufacture method thereof Download PDFInfo
- Publication number
- CN104177098A CN104177098A CN201410400055.1A CN201410400055A CN104177098A CN 104177098 A CN104177098 A CN 104177098A CN 201410400055 A CN201410400055 A CN 201410400055A CN 104177098 A CN104177098 A CN 104177098A
- Authority
- CN
- China
- Prior art keywords
- endure plate
- composite calcining
- calcining
- composite
- endure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 239000000741 silica gel Substances 0.000 claims abstract description 4
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims description 9
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000010427 ball clay Substances 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 8
- 238000001354 calcination Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 abstract 3
- 239000011265 semifinished product Substances 0.000 abstract 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000010791 quenching Methods 0.000 abstract 1
- 230000000171 quenching effect Effects 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 3
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 1
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical group [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention provides a composite setting plate and a manufacture method thereof. The manufacture method comprises the following steps: filling a formation box with a raw material, pressing for molding, and demoulding to manufacture a composite setting plate blank; calcining the composite setting plate blank for 4 hours at 800 DEG C to manufacture a semi-finished product of the composite setting plate; immersing the semi-finished product of the composite setting plate by a silica gel solution, and calcining for 4-8 hours at 1150 DEG C, and cooling to obtain a finished product composite setting plate. The method is simple in manufacture process, low in energy consumption and low in production cost. The composite setting plate provided by the invention has good high temperature resistance and quenching resistance, can be cooled without cracking along with a kiln, can be recycled and is capable of quickly transferring heat to ceramic products due to high heat-conduction coefficient and reducing energy consumption of ceramic product production due to small heat absorption capacity, and the production cost can be reduced.
Description
Technical field
The production technical field that the present invention relates to pottery, relates in particular to a kind of composite calcining-endure plate and preparation method thereof.
Background technology
Ceramic tile generally burns till with roller kiln, but for some small dimension bricks and pottery product in irregular shape, with roller kiln, fires and easily cause stifled kiln, need to use composite calcining-endure plate, carries the carrier of ceramic body as carrying.Yet the load bearing board that used mostly now is cordierite, mullite, silicon carbide, the fire resistant materials of attaching most importance to, heat absorption is large, and in ceramic tile is produced, 40-60% energy consumption is on load bearing board, and production cost is high; And resistance to chilling thermal characteristics is poor, Reusability repeatedly easily causes afterwards load bearing board cracking.
Summary of the invention
The object of this invention is to provide a kind of composite calcining-endure plate and preparation method thereof, solved existing load bearing board, resistance to heat absorption is large, chilling thermal characteristics is poor, reuse several times problem easy to crack afterwards.
In order to achieve the above object, the invention provides following technical scheme:
The making method of composite calcining-endure plate, comprises the following steps:
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding;
Step S102, calcines 4 hours at 800 ℃ of described composite calcining-endure plate blanks, makes composite calcining-endure plate work in-process;
Step S103 after described composite calcining-endure plate work in-process dipping silica gel solution, calcines 4～8 hours the cooling composite calcining-endure plate finished product that obtains at 1150 ℃.
A kind of preferred embodiment in, before described step S101, also comprise: step S100, described raw material is weighed, mixing and stirring.
A kind of preferred embodiment in, the composition of described raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g.
A kind of preferred embodiment in, in described step S101, also comprise: after described raw material is filled in described shaping box, utilize the negative pressure in described shaping box that water is discharged.
A kind of preferred embodiment in, in described step S101, also comprise: by described load bearing board blank seasoning 48 hours.
Meanwhile, the present invention also provides a kind of composite calcining-endure plate, comprises the composite calcining-endure plate that the making method of above-mentioned any one composite calcining-endure plate is fired.
A kind of preferred embodiment in, the edge of described composite calcining-endure plate comprises, enclosing beam.
A kind of preferred embodiment in, described composite calcining-endure plate end face is offered a plurality of ventilating pits.
A kind of preferred embodiment in, described ventilating pit is square hole or circular hole.
A kind of preferred embodiment in, described composite calcining-endure plate is double-deck load bearing board, the burning face that holds of upper strata load bearing board is less than the burning face that holds of lower floor's load bearing board.
A kind of preferred embodiment in, the specification of described composite calcining-endure plate is: 200mm * 200mm * 9mm; 300mm * 300mm * 9mm; 400mm * 400mm * 9mm.
Beneficial effect of the present invention is: the making method of load bearing board provided by the invention, and manufacture craft is simple, and energy consumption is low, and production cost is low, load bearing board provided by the present invention, high temperature resistant, resistance to chilling performance is good, with kiln is cooling, does not ftracture, and can reuse; Thermal conductivity is large, can transfer heat to fast ceramic, and caloric receptivity is few, has reduced the energy consumption of Ceramic Production, has saved production cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is in one embodiment of the present invention, the schematic flow sheet of the making method of composite calcining-endure plate;
Fig. 2 is in one embodiment of the present invention, the structural representation of composite calcining-endure plate;
Fig. 3 is in another embodiment of the invention, the structural representation of composite calcining-endure plate;
Fig. 4 is in another embodiment of the present invention, the structural representation of composite calcining-endure plate;
Fig. 5 is in another embodiment of the present invention, the structural representation of composite calcining-endure plate.
Embodiment
Below in conjunction with accompanying drawing of the present invention, technical scheme of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
In one embodiment of the invention, the making method of composite calcining-endure plate, comprises the following steps:
Step S100, weighs raw material, mixing and stirring.
In this step, the component of raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g.
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding.
In this step, after raw material is filled in shaping box, utilize the negative pressure in shaping box that water is discharged.The stitching load bearing board blank seasoning after the demoulding 48 hours.
Step S102 calcines the composite calcining-endure plate blank after dry 4 hours at 800 ℃, makes composite calcining-endure plate work in-process.
Step S103, after composite calcining-endure plate work in-process dipping silica gel solution, 1150 ℃ of calcinings 4～8 hours, cooling, obtain composite calcining-endure plate finished product.
According to the making method of above-mentioned composite calcining-endure plate, the present invention also provides a kind of composite calcining-endure plate 1, and as shown in Figure 2, the specification of this composite calcining-endure plate 1 is: 200mm * 200mm * 9mm, 300mm * 300mm * 9mm, 400mm * 400mm * 9mm.
Thereby in order to prevent from being placed on ceramic porcelain product on composite calcining-endure plate 1, topple over, tumble the damage of the pottery product that cause other, in another kind of embodiment in the present invention, the edge of composite calcining-endure plate 1 comprises enclosing beam 3, as shown in Figure 3, prevent from causing because of toppling over of a pottery damage of other potteries, improve yield rate, reduce production costs.
In order to accelerate pottery product, in calcination process, be subject to thermal velocity, what make pottery is subject to thermal velocity more even, in another embodiment of the present invention, as shown in Figure 4, at the end face of composite calcining-endure plate 1, offer a plurality of ventilating pits 2, being shaped as of ventilating pit 2 is square or circular.Thereby it is more even that pottery is heated in calcination process, and be conducive to the evaporation of the water vapor in pottery, reduction in the numbers of seconds.
The present invention also provides a kind of composite calcining-endure plate 1 with double-deck load bearing board, and the burning face that holds of upper strata load bearing board 11 is less than the burning face that holds of lower floor's load bearing board 12.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited to this, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; can expect easily changing or replacing, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion by the described protection domain with claim.
Claims (10)
1. the making method of composite calcining-endure plate, is characterized in that, comprises the following steps:
Step S101, is filled into raw material in shaping box, and composite calcining-endure plate blank is made in compression moulding, the demoulding;
Step S102, calcines 4 hours at 800 ℃ of described composite calcining-endure plate blanks, makes composite calcining-endure plate work in-process;
Step S103 after described composite calcining-endure plate work in-process dipping silica gel solution, calcines 4～8 hours at 1150 ℃, cooling, obtains composite calcining-endure plate finished product.
2. the making method of composite calcining-endure plate according to claim 1, is characterized in that, before described step S101, also comprises: step S100, described raw material is weighed, and mixing and stirring.
3. the making method of composite calcining-endure plate according to claim 2, is characterized in that, the composition of described raw material and proportioning are: water 15kg, silicon sol 150g, starch 35g, high aluminum wool 500g, 220 order carborundum powder 120g, 600 order carborundum powder 280g, ball clay 150g.
4. the making method of composite calcining-endure plate according to claim 1, is characterized in that, in described step S101, also comprises: after described raw material is filled in described shaping box, utilize the negative pressure in described shaping box that water is discharged.
5. the making method of composite calcining-endure plate according to claim 1, is characterized in that, in described step S101, also comprises: by described load bearing board blank seasoning 48 hours.
6. the composite calcining-endure plate of firing according to the making method of any one composite calcining-endure plate in described claim 1～5, is characterized in that, the edge of described composite calcining-endure plate comprises, enclosing beam.
7. composite calcining-endure plate according to claim 6, is characterized in that, described composite calcining-endure plate end face is offered a plurality of ventilating pits.
8. composite calcining-endure plate according to claim 7, is characterized in that, described ventilating pit is square hole or circular hole.
9. composite calcining-endure plate according to claim 7, is characterized in that, described composite calcining-endure plate is double-deck load bearing board, and the burning face that holds of upper strata load bearing board is less than the burning face that holds of lower floor's load bearing board.
10. composite calcining-endure plate according to claim 7, is characterized in that, the specification of described composite calcining-endure plate is: 200mm * 200mm * 9mm; 300mm * 300mm * 9mm; 400mm * 400mm * 9mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410400055.1A CN104177098B (en) | 2014-08-14 | 2014-08-14 | Composite calcining-endure plate and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410400055.1A CN104177098B (en) | 2014-08-14 | 2014-08-14 | Composite calcining-endure plate and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104177098A true CN104177098A (en) | 2014-12-03 |
| CN104177098B CN104177098B (en) | 2016-01-13 |
Family
ID=51958483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410400055.1A Active CN104177098B (en) | 2014-08-14 | 2014-08-14 | Composite calcining-endure plate and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104177098B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104634113A (en) * | 2015-01-24 | 2015-05-20 | 于在飞 | Silicon carbide burning bearing plate used for novel ceramic kiln and manufacturing method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456755A (en) * | 2009-01-06 | 2009-06-17 | 湖南大学 | Electromagentic furnace ceramic plate and preparation method thereof |
| CN101891487A (en) * | 2010-06-25 | 2010-11-24 | 夏卫平 | Zirconium oxide sandwich composite calcining-endure plate and preparation process thereof |
| CN102167601A (en) * | 2010-12-20 | 2011-08-31 | 中钢集团洛阳耐火材料研究院有限公司 | Corundum-mullite burn-bearing board having high fineness |
| CN103274709A (en) * | 2013-06-13 | 2013-09-04 | 常熟市塔帕工业陶瓷有限公司 | Ceramic load bearing board |
-
2014
- 2014-08-14 CN CN201410400055.1A patent/CN104177098B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456755A (en) * | 2009-01-06 | 2009-06-17 | 湖南大学 | Electromagentic furnace ceramic plate and preparation method thereof |
| CN101891487A (en) * | 2010-06-25 | 2010-11-24 | 夏卫平 | Zirconium oxide sandwich composite calcining-endure plate and preparation process thereof |
| CN102167601A (en) * | 2010-12-20 | 2011-08-31 | 中钢集团洛阳耐火材料研究院有限公司 | Corundum-mullite burn-bearing board having high fineness |
| CN103274709A (en) * | 2013-06-13 | 2013-09-04 | 常熟市塔帕工业陶瓷有限公司 | Ceramic load bearing board |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104634113A (en) * | 2015-01-24 | 2015-05-20 | 于在飞 | Silicon carbide burning bearing plate used for novel ceramic kiln and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104177098B (en) | 2016-01-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20190300447A1 (en) | High-temperature Resistant Lightweight Thermal Insulation Material with Dual-pore Structure and Preparation Method Thereof | |
| CN104973869B (en) | Mullite light heat-insulation fire-resistant brick and production method thereof | |
| CN101424116A (en) | Composite foamed ceramic decorative plate and method for producing the same | |
| CN104418585B (en) | Ceramics and coloured glaze high temperature molding processes | |
| CN104402466A (en) | Porous corundum aggregate with core-shell structure and preparation method thereof | |
| CN106242515A (en) | A kind of marmite and preparation method thereof | |
| CN108017379A (en) | A kind of aluminum oxide lightweight thermal insulation brick and preparation method thereof | |
| CN201297005Y (en) | Composite foam ceramic decorative board | |
| CN104177098B (en) | Composite calcining-endure plate and preparation method thereof | |
| CN108017397A (en) | Refractory brick containing quartz sand and preparation method thereof | |
| CN112062584A (en) | Composite refractory material and preparation method thereof | |
| CN107216112A (en) | A kind of heat insulating energy saving material and preparation method thereof | |
| CN208704458U (en) | A kind of kiln furnitures of foamed ceramic firing | |
| CN105669221A (en) | Composite refractory brick containing expanded and vitrified beads | |
| CN109369203A (en) | Density mullite brick and preparation method thereof in high intensity | |
| CN105732084A (en) | Composite refractory brick containing ignition lost pore forming agent | |
| CN204373413U (en) | Composite calcining-endure plate | |
| CN108395273A (en) | A kind of production technology improving foamed ceramic partition plate fire endurance | |
| CN105236932B (en) | A kind of preparation method of light-weight insulating brick | |
| CN106518139B (en) | A kind of preparation method of insulating fire brick | |
| CN109665808A (en) | A kind of environmentally-friendly multi-layer composite high-strength white clouds pottery and its manufacture craft | |
| CN109180166A (en) | Manufacturing process of high-radiation refractory brick for heating furnace | |
| CN104311115A (en) | Calcium hexa-aluminate foam ceramic and preparation method thereof | |
| JP5631463B1 (en) | Baked product using eggshell and method for producing the same | |
| CN109293381A (en) | A kind of mullite firebrick |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Huang Xingyu Inventor before: Duan Yanping |
|
| COR | Change of bibliographic data | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Room 5, No. sixth, No. 300457, Tianjin Development Zone, Binhai New Area, Tianjin Patentee after: Tianjin Honghui Creative Technology Co., Ltd. Address before: Room 5, No. sixth, No. 300457, Tianjin Development Zone, Binhai New Area, Tianjin Patentee before: Tianjin (TEDA) Honghui Industry and Trade Co., Ltd. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20170817 Address after: 455000, No. 4, unit 8, building 19, friendship road, 6, Youyi Road, Anyang, Henan Patentee after: Huang Xingyu Address before: Room 5, No. sixth, No. 300457, Tianjin Development Zone, Binhai New Area, Tianjin Patentee before: Tianjin Honghui Creative Technology Co., Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180126 Address after: 300457 Sixth Avenue, Sixth Avenue, Tianjin Binhai New Area Development Zone, room 306, room 5 Patentee after: Tianjin Honghui Creative Technology Co., Ltd. Address before: 455000, No. 4, unit 8, building 19, friendship road, 6, Youyi Road, Anyang, Henan Patentee before: Huang Xingyu |
|
| TR01 | Transfer of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 300457 room 306, No.5 Sixth Street, Binhai New Area Development Zone, Tianjin Patentee after: Tianjin Honghui Creative Technology Group Co.,Ltd. Address before: 300457 room 306, No.5 Sixth Street, Binhai New Area Development Zone, Tianjin Patentee before: TIANJIN HONGHUI CREATIVITY TECHNOLOGY CO.,LTD. |
|
| CP01 | Change in the name or title of a patent holder |