CN104176485A - Roller transfer device and method - Google Patents
Roller transfer device and method Download PDFInfo
- Publication number
- CN104176485A CN104176485A CN201410420189.XA CN201410420189A CN104176485A CN 104176485 A CN104176485 A CN 104176485A CN 201410420189 A CN201410420189 A CN 201410420189A CN 104176485 A CN104176485 A CN 104176485A
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- roll
- grinding roller
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- roller
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Abstract
The invention relates to a roller transfer device comprising a roller grindery management system, a terminal computer, an on-site computer, a roller transfer device and an automatic roller loading device. The roller grindery management system controls the terminal computer, the terminal computer is connected with the on-site computer, the terminal computer and the on-site computer together control the roller transfer device, the automatic roller loading device is controlled by another computer controlled by the rollers-management system, the roller transfer device is arranged on two roller transfer rails, the automatic roller loading device is arranged on automatic roller loading rails, the roller transfer rails are perpendicular to the automatic roller loading rails, and rail swivel joints are arranged at the joints of the roller transfer rails and the automatic roller loading rails and rotate and switch between the same. The invention further relates to a roller transfer method. The roller transfer device in the above structure is capable of effectively improving production efficiency.
Description
Technical field
The present invention relates to a kind of roll transporter and transfer method, be applied to process optimization engineering field between the automation grinding rollers such as steel rolling, non-metals rolling.
Background technology
It between grinding roller, is iron and steel, important supporting supplement production unit in coloured Rolling Production process, between automation grinding roller, can effectively raise the production efficiency between grinding roller, management system between grinding roller (RSMS) is the hard core control application system between automation grinding roller, this system is mainly based on grinding machine, the KXG of nucleus equipment between the grinding rollers such as roll apparatus for automatically loading, it carries out omnidirectional tracking management to production process between grinding roller, thereby set up and between grinding roller, produce the information interaction between each operation and steel rolling process, reach actv. and organize the object of production process between grinding roller, guarantee carrying out in order and the quality of production of roll dressing processing.
At present, between domestic nearly all automation grinding roller, automated regional and the transhipment of non-automatic region roll all depend on the handling of main building crane, this handling process mainly relies on operator's manual operation, degree of automation is low, and the roll apparatus for automatically loading of main building crane easily and in automated regional produces overhead crossing operation, cause reporting to the police between automation grinding roller, management system response emergency procedure between grinding roller, force roll apparatus for automatically loading automatically out of service, have a strong impact between automation grinding roller and normally produce.Because roll transport process is manual operation, cannot and grinding roller between management system carry out actv. information interaction, roll transport process just cannot realize with automated regional in the orderly combination of production process, affect to a certain extent the raising of production efficiency.
Therefore be necessary to design a kind of roll transporter and transfer method, to overcome the problems referred to above.
Summary of the invention
The object of the invention is to overcome the defect of prior art, a kind of roll transporter and transfer method of enhancing productivity is provided.
The present invention is achieved in that
The invention provides a kind of roll transporter, comprise management system between grinding roller, terminal computer, field computer, roll shipping unit and roll apparatus for automatically loading; Between described grinding roller, management system is controlled described terminal computer, described terminal computer is connected with described field computer, roll shipping unit described in described terminal computer and described field computer co-controlling, another computer controlled that described roll apparatus for automatically loading is controlled by management system between described grinding roller; Described roll shipping unit is located on two roll shipment tracks, described roll apparatus for automatically loading is located at roll automatic loading track, the described shipment of two rolls track and vertical setting of described roll automatic loading track, and the place that both connect is respectively equipped with a track swivel joint, described track swivel joint is rotated switching between described roll shipment track and described roll automatic loading track.
Further, a side of described roll automatic loading track is non-automatic region between grinding roller, and opposite side is automated regional between grinding roller, and centre portion automated regional between grinding roller of two described roll shipment tracks forms a roll exchange area.
Further, in described roll exchange area, be provided with roller storage device.
Further, described two rolls shipment track is provided with special electric transport trolley.
Further, rotatable 90 ° of described track swivel joint, when it is in horizontal direction time, described roll shipment track is connected, and when it is on vertical direction time, described roll automatic loading track is connected.
Further, also comprise a upper management system, between described grinding roller, in the system of management system in described upper management system, described upper management system is controlled management system operation between described grinding roller.
The present invention also provides a kind of transfer method of roll transporter, comprises the following steps: step 1: between grinding roller, management system, according to grinding machine production process needs, is sent roll demand information by the terminal computer in Central Control Room between grinding roller; Step 2: the field computer that is positioned at non-automatic region is accepted roll demand information, requires field man to utilize main building crane to load the required roll of grinding machine to roll shipping unit; Step 3: roll shipping unit has loaded after roll, feeds back to terminal computer by field computer by transhipment roll information; Step 4: between grinding roller, management system, according to terminal computer feedback information, makes by another computer controlled roll apparatus for automatically loading to move in the non-roll exchange area of its automated regional between grinding roller; Step 5: track swivel joint is rotated and connected roll shipment track, starts the special electric transport trolley of roll shipping unit, roll is transported into the roll exchange area of automated regional between grinding roller; Step 6: roll is transported into behind the roll exchange area of automated regional between grinding roller, between grinding roller, management system is removed the restriction of roll apparatus for automatically loading traffic coverage, track swivel joint is rotated and is connected roll automatic loading track, between grinding roller, management system enters the roll exchange area of automated regional between grinding roller by another computer controlled roll apparatus for automatically loading, and the roll handling that roll shipping unit is transported into is to be processed to corresponding grinding machine machining area.
The present invention has following beneficial effect:
Described roll transporter utilizes management system between grinding roller to complete the information interaction between terminal computer and field computer, select rational roll transhipment scheme and transhipment opportunity, the operation of roll shipping unit and and grinding roller between the operation coordinator of roll apparatus for automatically loading in automated regional by management system between grinding roller, planned as a whole to determine, described roll shipping unit fundamentally promotes the order of production process management between grinding roller, guaranteed that roll transport process is realized steadily and organization of production is carried out in order, thereby improved production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The management system diagram of circuit of the roll transporter that Fig. 1 provides for the embodiment of the present invention;
The roll transport process schematic diagram of the roll transporter that Fig. 2 provides for the embodiment of the present invention;
The schematic diagram that Fig. 3 connects for the roll automatic loading track that the embodiment of the present invention provides;
The schematic diagram that Fig. 4 connects for the roll shipment track that the embodiment of the present invention provides.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, all other embodiment that those of ordinary skills obtain under the prerequisite of not making creative work, belong to the scope of protection of the invention.
As shown in Figure 1 to Figure 4, the embodiment of the present invention provides a kind of roll transporter, comprises management system 2 between grinding roller, terminal computer 3, field computer 4, roll shipping unit 5 and roll apparatus for automatically loading 11.Also comprise a upper management system 1, between described grinding roller, in the system of management system 2 in described upper management system 1, described upper management system 1 is controlled management system 2 operations between described grinding roller.Between wherein, upper management system 1, grinding roller, management system 2, terminal computer 3 and field computer 4 are existing can directly use.
As shown in Figure 1 to Figure 4, between described grinding roller, management system 2 is controlled described terminal computer 3, described terminal computer 3 is connected with described field computer 4, roll shipping unit 5 described in described terminal computer 3 and described field computer 4 co-controllings, another computer controlled that described roll apparatus for automatically loading 11 is controlled by management system between described grinding roller 2;
As shown in Figure 1 to Figure 4, described roll shipping unit 5 is located on two roll shipment tracks 8, and described two rolls shipment track 8 is provided with special electric transport trolley 6, for transporting roll.Described roll apparatus for automatically loading 11 is located at roll automatic loading track 10, the described shipment of two rolls track 8 and the vertical setting of described roll automatic loading track 10, and the place that both connect is respectively equipped with a track swivel joint 9, described track swivel joint 9 is rotated switching between described roll shipment track 8 and described roll automatic loading track 10.In this preferred embodiment, rotatable 90 ° of described track swivel joint 9, when it is in horizontal direction time, described roll shipment track 8 is connected, and when it is on vertical direction time, described roll automatic loading track 10 is connected.One side of described roll automatic loading track 10 is non-automatic region between grinding roller, and opposite side is automated regional between grinding roller, and centre portion automated regional between grinding roller of two described roll shipment tracks 8 forms a roll exchange area.Described roll is provided with roller storage device 7 in exchange area, for depositing roll.
As shown in Figure 1 to Figure 4, the present invention also provides a kind of transfer method of roll transporter, comprises the following steps:
Step 1: between grinding roller, management system 2, according to grinding machine production process needs, is sent roll demand information by the terminal computer 3 in Central Control Room between grinding roller.
Step 2: the field computer 4 that is positioned at non-automatic region is accepted roll demand information, requires field man to utilize main building crane to load the required roll of grinding machine to roll shipping unit 5.
Step 3: roll shipping unit 5 has loaded after roll, feeds back to terminal computer 3 by field computer 4 by transhipment roll information.
Step 4: between grinding roller, management system 2, according to terminal computer 3 feedback informations, makes by another computer controlled roll apparatus for automatically loading 11 to move in the non-roll exchange area of its automated regional between grinding roller, forbids that it enters in roll exchange area.
Step 5: track swivel joint 9 is rotated and connected roll shipment track 8, starts the special electric transport trolley 6 of roll shipping unit 5, roll is transported into the roll exchange area of automated regional between grinding roller.
Step 6: roll is transported into behind the roll exchange area of automated regional between grinding roller, between grinding roller, management system 2 is removed the 11 traffic coverage restrictions of roll apparatus for automatically loading, track swivel joint 9 is rotated and is connected roll automatic loading track 10, between grinding roller, management system 2 enters the roll exchange area of automated regional between grinding roller by another computer controlled roll apparatus for automatically loading 11, and the roll handling that roll shipping unit 5 is transported into is to be processed to corresponding grinding machine machining area.
Finally, after roll that roll shipping unit 5 is transported into automated regional between grinding roller is all hung by roll apparatus for automatically loading 11, the roll handling that between grinding roller, management system 2 completes grinding in automated regional between grinding roller by terminal computer 3 is to the roller storage device 7 of roll shipping unit 5, then roll apparatus for automatically loading 11 leaves roll exchange area, and between grinding roller, management system 2 is controlled the operation of the non-roll of roll apparatus for automatically loading 11 automated regional between grinding roller exchange area again.Meanwhile, track swivel joint 9 is rotated and again connects roll shipment track 8, and roll shipping unit 5 transports automated regional between grinding roller by the roll that grinding completes, by main building crane, the roll transporting is transported to next workflow.So just completed roll in the whole process of transporting and transporting of automated regional between non-automatic region and grinding roller between grinding roller.
Described roll transporter utilizes management system 2 between grinding roller to complete the information interaction between terminal computer 3 and field computer 4, select rational roll transhipment scheme and transhipment opportunity, the operation of roll shipping unit 5 and and grinding roller between the operation coordinator of roll apparatus for automatically loading 11 in automated regional by management system between grinding roller 2, planned as a whole to determine, described roll shipping unit 5 fundamentally promotes the order of production process management between grinding roller, guaranteed that roll transport process is realized steadily and organization of production is carried out in order, thereby improved production efficiency.
Roll transporter of the present invention and transfer method with in the past between grinding roller in automated regional roll transporting mode compare and there is following advantage:
(1) between grinding roller, safety improves
By operating personal, utilize the mode of main building crane from aerial handling to exchange area to change into by the roll transporter of automatically controlling interior roll turnover exchange area between automation grinding roller and by ground, be transported to the mode of exchange area, overhead crossing operation and security alarm between main building crane and roll apparatus for automatically loading between automation grinding roller have been solved, and then cause management system between grinding roller to stop the problem that roll apparatus for automatically loading moves, fundamentally improved the safety of production process between grinding roller, guaranteed that between grinding roller, automated regional is normally produced.
(2) shorten roll transhipment flow process
Adopt this method to shorten roll transhipment flow process, the roll requirement command that between grinding roller, management system is assigned, can determine the requirements such as roll transhipment quantity, kind very soon by terminal computer and field computer, reduce handing time, shorten technological process, saved the roll transhipment time.
(3) between grinding roller, in the transhipment of exchange area roll, realize automatically and controlling, enhance productivity
Between automation grinding roller in the past roll exchange area according to main building crane by roll one by one handling after specifying roller storage rack, between grinding roller, management system could realize management operating between full-automatic grinding roller, and employing this programme, at roll, be placed on after roll transporter, all flow processs in the roll exchange area of roll automated regional between grinding roller all can realize automation and control, realize in the roll exchange area of automated regional between grinding roller without manual operation, improved production efficiency.
(4) roll shipping unit is simple in structure, easily realizes.
The roll transporter of this method forms by ground special electric transport trolley and roller storage device, simple in structure, and market purchasing and for convenience integrated is manufactured difficulty little, is easy to realize.
(5) track swivel joint is avoided track cross-operation
Track generation square crossing due to roll apparatus for automatically loading in roll transporter and automated regional, adopt the mode of track swivel joint both to avoid roll transporter and the cross-operation of roll apparatus for automatically loading in operational process, guarantee that again same time roll transporter and apparatus for automatically loading can only have an operation in exchange area, use safety.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (7)
1. a roll transporter, is characterized in that, comprises management system between grinding roller, terminal computer, field computer, roll shipping unit and roll apparatus for automatically loading;
Between described grinding roller, management system is controlled described terminal computer, described terminal computer is connected with described field computer, roll shipping unit described in described terminal computer and described field computer co-controlling, another computer controlled that described roll apparatus for automatically loading is controlled by management system between described grinding roller;
Described roll shipping unit is located on two roll shipment tracks, described roll apparatus for automatically loading is located at roll automatic loading track, the described shipment of two rolls track and vertical setting of described roll automatic loading track, and the place that both connect is respectively equipped with a track swivel joint, described track swivel joint is rotated switching between described roll shipment track and described roll automatic loading track.
2. roll transporter as claimed in claim 1, it is characterized in that: a side of described roll automatic loading track is non-automatic region between grinding roller, opposite side is automated regional between grinding roller, and centre portion automated regional between grinding roller of two described roll shipment tracks forms a roll exchange area.
3. roll transporter as claimed in claim 2, is characterized in that: described roll is provided with roller storage device in exchange area.
4. roll transporter as claimed in claim 1, is characterized in that: described two rolls shipment track is provided with special electric transport trolley.
5. roll transporter as claimed in claim 1, it is characterized in that: rotatable 90 ° of described track swivel joint, when it is in horizontal direction time, described roll shipment track is connected, when it is on vertical direction time, described roll automatic loading track is connected.
6. roll transporter as claimed in claim 1, is characterized in that: also comprise a upper management system, between described grinding roller, in the system of management system in described upper management system, described upper management system is controlled management system operation between described grinding roller.
7. the transfer method of the roll transporter as described in claim 1 to 6 any one, is characterized in that, comprises the following steps:
Step 1: between grinding roller, management system, according to grinding machine production process needs, is sent roll demand information by the terminal computer in Central Control Room between grinding roller;
Step 2: the field computer that is positioned at non-automatic region is accepted roll demand information, requires field man to utilize main building crane to load the required roll of grinding machine to roll shipping unit;
Step 3: roll shipping unit has loaded after roll, feeds back to terminal computer by field computer by transhipment roll information;
Step 4: between grinding roller, management system, according to terminal computer feedback information, makes by another computer controlled roll apparatus for automatically loading to move in the non-roll exchange area of its automated regional between grinding roller;
Step 5: track swivel joint is rotated and connected roll shipment track, starts the special electric transport trolley of roll shipping unit, roll is transported into the roll exchange area of automated regional between grinding roller;
Step 6: roll is transported into behind the roll exchange area of automated regional between grinding roller, between grinding roller, management system is removed the restriction of roll apparatus for automatically loading traffic coverage, track swivel joint is rotated and is connected roll automatic loading track, between grinding roller, management system enters the roll exchange area of automated regional between grinding roller by another computer controlled roll apparatus for automatically loading, and the roll handling that roll shipping unit is transported into is to be processed to corresponding grinding machine machining area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410420189.XA CN104176485B (en) | 2014-08-25 | 2014-08-25 | Roll transporter and transfer method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410420189.XA CN104176485B (en) | 2014-08-25 | 2014-08-25 | Roll transporter and transfer method |
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| Publication Number | Publication Date |
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| CN104176485A true CN104176485A (en) | 2014-12-03 |
| CN104176485B CN104176485B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410420189.XA Active CN104176485B (en) | 2014-08-25 | 2014-08-25 | Roll transporter and transfer method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110552531A (en) * | 2018-06-04 | 2019-12-10 | 中冶天工集团有限公司 | construction process for hot-rolled endless strip steel production line construction |
| CN111185762A (en) * | 2019-11-29 | 2020-05-22 | 河钢乐亭钢铁有限公司 | Hot rolling grinding roller chamber and use method thereof |
| CN112047243A (en) * | 2019-06-06 | 2020-12-08 | 北京首钢自动化信息技术有限公司 | Full-automatic operation method of half gantry crane |
| CN112893461A (en) * | 2021-01-24 | 2021-06-04 | 宝钢工程技术集团有限公司 | Control method for cold rolling intelligent grinding roller |
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| CN101336143A (en) * | 2005-11-25 | 2008-12-31 | 西门子Vai金属科技有限公司 | Method of managing cylinders in a rolling facility and installation for implementing same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110552531A (en) * | 2018-06-04 | 2019-12-10 | 中冶天工集团有限公司 | construction process for hot-rolled endless strip steel production line construction |
| CN112047243A (en) * | 2019-06-06 | 2020-12-08 | 北京首钢自动化信息技术有限公司 | Full-automatic operation method of half gantry crane |
| CN111185762A (en) * | 2019-11-29 | 2020-05-22 | 河钢乐亭钢铁有限公司 | Hot rolling grinding roller chamber and use method thereof |
| CN112893461A (en) * | 2021-01-24 | 2021-06-04 | 宝钢工程技术集团有限公司 | Control method for cold rolling intelligent grinding roller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104176485B (en) | 2016-04-20 |
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