CN104166316A - Online projection objective wave aberration detection device and method - Google Patents
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Abstract
一种投影物镜波像差在线检测装置和方法,所述检测装置结构包括光源、旋转散射器、第一聚焦透镜、光纤阵列、第二聚焦透镜、散射光学元件、物面光栅板、像面光栅板、二维光电传感器、相移控制模块和计算机;旋转散射器是由支架、电动机和圆形漫散射光学元件组成,与多模光纤阵列共同用于将相干光或部分相干光的光源转化为非相干光。通过采集相移量分别为0、π、 的10幅干涉条纹图计算相位,消除光栅多级衍射光干涉对相位提取精度的影响。本发明改善了物面光栅对光场空间相干性的调制效果,实现了高精度的对准效果,降低了波像差检测中相位提取的系统误差,从而提高光学系统的波像差检测精度。
An on-line detection device and method for wave aberration of a projection objective lens, the structure of the detection device includes a light source, a rotating scatterer, a first focusing lens, an optical fiber array, a second focusing lens, a scattering optical element, an object plane grating plate, and an image plane grating plate, two-dimensional photoelectric sensor, phase shift control module and computer; the rotating scatterer is composed of a bracket, a motor and a circular diffuse scattering optical element, and is used together with a multimode fiber array to convert the light source of coherent light or partially coherent light into incoherent light. By collecting the phase shift amount is 0, π, The 10 interference fringe patterns are used to calculate the phase, eliminating the influence of grating multi-level diffracted light interference on the phase extraction accuracy. The invention improves the modulation effect of the object plane grating on the spatial coherence of the light field, realizes a high-precision alignment effect, reduces the systematic error of phase extraction in wave aberration detection, and thus improves the wave aberration detection accuracy of the optical system.
Description
技术领域technical field
本发明涉及一种光学系统的波像差检测装置,特别是涉及一种采用拓展光源照明的光刻机投影物镜的波像差在线检测装置及方法。The invention relates to a wave aberration detection device of an optical system, in particular to an online wave aberration detection device and method of a projection objective lens of a lithography machine illuminated by an expanded light source.
背景技术Background technique
光刻技术是极大规模集成电路制造的核心技术之一,通过曝光的方法将掩模上的图形转移到涂覆于硅片表面的光刻胶上,然后通过显影、刻蚀等工艺将图形转移到硅片上。投影物镜是光刻机成像系统的核心部件,投影物镜的波像差是导致光刻成像质量恶化的主要因素,并最终导致光刻机的成像对比度下降、工艺窗口缩小和产品良率降低。在实际曝光过程中,系统微振动和镜片持续受到准分子激光的不均匀加热等因素都会导致投影物镜波像差的剧烈变化,因此需要在光刻机中集成光刻机投影物镜波像差在线测量装置,以快速、高精度地实现对投影物镜波像差的在线检测。Photolithography technology is one of the core technologies in the manufacture of very large-scale integrated circuits. The pattern on the mask is transferred to the photoresist coated on the surface of the silicon wafer by exposure method, and then the pattern is transferred by developing, etching and other processes. transferred to silicon wafers. The projection objective lens is the core component of the imaging system of the lithography machine. The wave aberration of the projection objective lens is the main factor leading to the deterioration of the lithography imaging quality, and ultimately leads to the decrease of the imaging contrast of the lithography machine, the narrowing of the process window and the reduction of the product yield. In the actual exposure process, factors such as system microvibration and continuous uneven heating of the lens by the excimer laser will cause drastic changes in the wave aberration of the projection objective lens. Therefore, it is necessary to integrate the wave aberration of the projection objective lens in the lithography machine into an online The measuring device realizes the online detection of the wave aberration of the projection objective lens quickly and with high precision.
光刻机投影物镜波像差检测技术按照测量对象可分为三类:基于光刻胶曝光的波像差检测技术、基于空间像测量的波像差检测技术以及基于瞳面测量的波像差检测技术(PMI)。朗奇剪切干涉是一种基于瞳面测量的波像差检测技术,照明光束通过由漫射元件制造的掩模标记形成均匀衍射光进入投影物镜光瞳,光束被投影物镜像面上的剪切光栅分裂成两个完全相同的波前,这两个波前相互错开一定距离并在远场相干得到衍射图样。通过测量干涉图样,并利用相位恢复算法可以提取出投影物镜的波像差,具有没有空间光程误差、检测精度高、灵敏度高等优点,可以很好地应用于投影物镜的波像差在线检测中。但是,朗奇剪切干涉要求光源为非相干光源,且光栅多级衍射光相互干扰会严重影响相位提取精度,同时对物面和像面上的衍射光栅的平行度、准直度要求较高。因此降低光源的空间相干性、消除光栅多级衍射误差、提高光栅的对准和平行效果,是朗奇剪切干涉应用于高精度投影物镜波像差检测的前提。The wave aberration detection technology of the projection objective lens of lithography machine can be divided into three categories according to the measurement object: wave aberration detection technology based on photoresist exposure, wave aberration detection technology based on aerial image measurement, and wave aberration detection technology based on pupil plane measurement Detection technology (PMI). Ronchi shearing interferometry is a wave aberration detection technology based on pupil plane measurement. The illumination beam passes through the mask mark made by the diffuser to form a uniform diffracted light and enters the pupil of the projection objective lens. The beam is sheared by the projection object mirror surface. A tangential grating splits into two identical wavefronts that are offset from each other by a certain distance and coherently produce a diffraction pattern in the far field. By measuring the interference pattern and using the phase recovery algorithm, the wave aberration of the projection objective can be extracted. It has the advantages of no spatial optical path error, high detection accuracy, and high sensitivity, and can be well applied to the online detection of wave aberration of the projection objective. . However, Ronchi shearing interference requires the light source to be incoherent, and the mutual interference of grating multi-level diffracted light will seriously affect the phase extraction accuracy. At the same time, the parallelism and collimation of the diffraction grating on the object plane and image plane are high. . Therefore, reducing the spatial coherence of the light source, eliminating the multi-level diffraction error of the grating, and improving the alignment and parallel effect of the grating are the prerequisites for the application of Ronchi shearing interference to the detection of wave aberration of high-precision projection objectives.
Van De Kerkhof等提出一种通过在光刻机掩模平台和硅片平台上集成基于朗奇剪切干涉原理的波像差检测装置(参考在先技术[1],Van de Kerkhof,M.,et al.,Fulloptical column characterization of DUV lithographic projection tools.OpticalMicrolithography Xvii,Pts 1-3,2004.5377:p.1960-1970),实现光刻机投影物镜波像差在线检测。但是该装置存在的问题是:光源为部分相干光,直接影响对光场空间相干性的调制效果从而影响测量精度等问题。美国专利US7333216公开了一种采用多模光纤阵列降低光源空间相干性的波像差检测装置(参考在先技术[2],U.Wegmann,H.Haidner,M.Schriever.Apparatus for wavefront detection,United Statespatent US7333216B2,2008.),但是该装置存在的问题是:物面光栅和像面光栅之间缺乏有效的对准和平行调节功能,容易引入系统误差。Matthieu Visser等提出了扩展光源干涉仪进行EUV光刻物镜波像差检测(参考在先技术[3],Matthieu Visser,Martign K.Dekker,Petra Hegeman,et al.,“Extended source interferometry forat-wavelength test of EUV-optics”,Emerging Lithographic Technologies Iii,Pts 1 and2,1999.3676:p.253-263),但是存在的问题是没有消除较高级次衍射项与0级的干涉。Van De Kerkhof et al. proposed a wave aberration detection device based on the Ronchi shear interference principle integrated on the mask platform and silicon wafer platform of the lithography machine (refer to the prior art [1], Van de Kerkhof, M., et al.,Fulloptical column characterization of DUV lithographic projection tools.Optical Microlithography Xvii,Pts 1-3,2004.5377:p.1960-1970), to realize online detection of wave aberration of projection objective lens of lithography machine. However, the problem with this device is that the light source is partially coherent light, which directly affects the modulation effect of the spatial coherence of the light field, thereby affecting the measurement accuracy and the like. U.S. Patent No. 7,333,216 discloses a wave aberration detection device that adopts a multimode fiber array to reduce the spatial coherence of the light source (refer to prior art [2], U.Wegmann, H.Haidner, M.Schriever.Apparatus for wavefront detection, United Statespatent US7333216B2,2008.), but the problem of this device is: lack of effective alignment and parallel adjustment functions between the object plane grating and the image plane grating, and it is easy to introduce system errors. Matthieu Visser et al. proposed an extended light source interferometer for EUV lithography objective lens wave aberration detection (refer to prior art [3], Matthieu Visser, Martign K.Dekker, Petra Hegeman, et al., "Extended source interferometry forat-wavelength test of EUV-optics”, Emerging Lithographic Technologies Iii, Pts 1 and 2, 1999.3676: p.253-263), but there is a problem that the interference between higher order diffraction items and 0th order is not eliminated.
发明内容Contents of the invention
本发明的目的在于克服上述在先技术的不足,提供了一种基于朗奇剪切干涉原理的投影物镜的波像差在线检测装置,利用该装置测量投影物镜波像差,具有速度快、精度高的优点。The object of the present invention is to overcome above-mentioned deficiencies in the prior art, provide a kind of wave aberration on-line detection device of projection objective lens based on Ronci's shearing interference principle, utilize this device to measure wave aberration of projection objective lens, have speed, precision high merit.
本发明的技术解决方案如下:Technical solution of the present invention is as follows:
一种投影物镜波像差在线检测装置,其特点在于:沿光源输出光束方向依次是旋转散射器、第一聚焦透镜、光纤阵列、第二聚焦透镜、散射光学元件、物面光栅板、像面光栅板、二维光电传感器;所述的物面光栅板置于物面光栅位移台上,所述的像面光栅板置于像面光栅位移台上,所述的像面光栅位移台与相移控制模块相连,所述的二维光电传感器与计算机相连。An on-line detection device for wave aberration of a projected objective lens is characterized in that: along the output beam direction of a light source, there are a rotating diffuser, a first focusing lens, an optical fiber array, a second focusing lens, a scattering optical element, an object plane grating plate, and an image plane. grating plate, two-dimensional photoelectric sensor; the object plane grating plate is placed on the object plane grating translation platform, the image plane grating plate is placed on the image plane grating translation platform, and the image plane grating translation platform is connected with the corresponding The mobile control module is connected, and the two-dimensional photoelectric sensor is connected with the computer.
所述的旋转散射器,由支架、电动机和圆形漫散射光学元件组成,用于将相干光或部分相干光转化为非相干光;所述的圆形漫散射光学元件安装在电动机上,在电动机的驱动下沿中心轴转动;The rotating diffuser is composed of a bracket, a motor and a circular diffuse scattering optical element, and is used to convert coherent light or partially coherent light into incoherent light; the circular diffuse scattering optical element is installed on the motor, Driven by the motor, it rotates along the central axis;
所述的散射光学元件是毛玻璃、微透镜阵列等使照明光束在被测光学系统数值孔径内均匀照明的光学元件;The scattering optical element is an optical element such as frosted glass, a microlens array, etc. that uniformly illuminates the illumination beam within the numerical aperture of the measured optical system;
所述的光纤阵列由多模光纤按蜂窝状排列的光纤束,可进一步破坏光场空间相干性;The optical fiber array is an optical fiber bundle arranged in a honeycomb shape by multimode optical fibers, which can further destroy the spatial coherence of the light field;
所述的物面光栅板由两个周期为Po且占空比为50%的物面光栅和物面光栅对准标记组成,两个物面光栅分别是光栅线沿y方向的第一光栅和光栅线沿x方向的第二光栅。The object plane grating plate is composed of two object plane gratings with a period of P o and a duty ratio of 50% and an object plane grating alignment mark, and the two object plane gratings are respectively the first grating of the grating line along the y direction and a second grating with grating lines along the x-direction.
所述的第一光栅和第二光栅是相位光栅或振幅光栅或其他类型的衍射光栅。The first grating and the second grating are phase gratings or amplitude gratings or other types of diffraction gratings.
所述的物面光栅的周期Po与所述的像面光栅的周期Pi满足如下关系,The period P o of the object plane grating and the period P i of the image plane grating satisfy the following relationship,
Po=Pi·MP o =P i ·M
其中,M为被测光学系统的成像放大倍数;Among them, M is the imaging magnification of the optical system under test;
所述的物面光栅对准标记由位于上方的第三光栅和位于下方的第四光栅组成;所述的第三光栅和第四光栅都是线光栅,周期分别为P1和P2,且相差为5%;The object plane grating alignment mark is composed of a third grating at the top and a fourth grating at the bottom; the third grating and the fourth grating are both line gratings, and the periods are P 1 and P 2 , respectively, and The difference is 5%;
所述的被测光学系统数值孔径为NA,成像放大倍数为M:1;The numerical aperture of the measured optical system is NA, and the imaging magnification is M:1;
所述的像面光栅板由像面光栅和像面光栅对准标记组成;The image plane grating plate is composed of an image plane grating and an image plane grating alignment mark;
所述的像面光栅是具有棋盘形布局,透光单元与遮光单元均为大小相同的正方形,每个透光单元周围为4个遮光单元,每个遮光单元周围为4个透光单元;所述的像面光栅的周期Pi等于正方形的对角线长度;所述的像面光栅透光单元和遮光单元的对角线方向平行于x轴和y轴方向;The image plane grating has a checkerboard layout, the light-transmitting unit and the light-shielding unit are squares of the same size, and each light-transmitting unit is surrounded by 4 light-shielding units, and each light-shielding unit is surrounded by 4 light-transmitting units; The cycle Pi of described image plane grating is equal to the diagonal length of square; The diagonal direction of described image plane grating light transmission unit and shading unit is parallel to x-axis and y-axis direction;
所述的像面光栅对准标记由位于上方的第五光栅和位于下方的第六光栅组成,所述的第五光栅的周期等于物面光栅对准标记第四光栅的周期与被测光学系统成像放大倍数的乘积,所述的第六光栅的周期等于物面光栅对准标记第三光栅的周期与被测光学系统成像放大倍数的乘积;The image plane grating alignment mark is composed of the fifth grating at the top and the sixth grating at the bottom, the period of the fifth grating is equal to the period of the fourth grating of the object plane grating alignment mark and the measured optical system The product of the imaging magnification, the period of the sixth grating is equal to the product of the period of the third grating of the object plane grating alignment mark and the imaging magnification of the optical system under test;
所述的物面光栅位移台是将第一光栅和第二光栅分别移入被测光学系统物方光路的位移台;The object-plane grating displacement stage is a displacement stage that moves the first grating and the second grating into the object-side optical path of the optical system under test;
所述的像面光栅位移台是将像面光栅移入被测光学系统的像方光路,并带动像面像面光栅沿x方向和沿y方向运动的位移台;The image plane grating displacement platform is a displacement platform that moves the image plane grating into the image square optical path of the optical system under test, and drives the image plane image plane grating to move along the x direction and along the y direction;
所述的二维光电传感器是照相机、CCD、CMOS图像传感器、PEEM,或二维光电探测器阵列,其探测面上接收像面光栅生成的剪切干涉条纹;The two-dimensional photoelectric sensor is a camera, a CCD, a CMOS image sensor, a PEEM, or a two-dimensional photodetector array, and its detection surface receives the shearing interference fringes generated by the image plane grating;
所述的计算机用于控制波像差检测过程、存储测量数据,并对干涉图进行处理与分析。The computer is used to control the wave aberration detection process, store measurement data, and process and analyze the interferogram.
一种投影物镜波像差在线检测方法,实现步骤如下:An online detection method for wave aberration of a projection objective lens, the implementation steps are as follows:
(1)调整旋转散射器的高度,使光源发出的光束从圆形漫散射光学元件的上半部分透过;调节第一聚焦透镜和光纤阵列输入端,使旋转散射器的透射光较好地耦合到光纤阵列中;(1) Adjust the height of the rotating diffuser so that the light beam emitted by the light source passes through the upper half of the circular diffuse scattering optical element; adjust the first focusing lens and the input end of the fiber array to make the transmitted light of the rotating diffuser better coupled into an optical fiber array;
(2)物面光栅板置于物面光栅位移台上,并调整到被测光学系统的物面上,移动物面光栅位移台,将物面光栅板上的第一光栅移入被测光学系统的物方视场点位置;(2) The object plane grating plate is placed on the object plane grating displacement stage, and adjusted to the object surface of the optical system under test, and the object plane grating displacement stage is moved to move the first grating on the object plane grating plate into the measured optical system The position of the object view point of ;
(3)将散射光学元件置于靠近物面光栅板位置,调整第二聚焦透镜和光纤阵列输出端使物面光栅板被均匀照明;(3) Place the scattering optical element close to the object plane grating plate, adjust the second focusing lens and the output end of the fiber array so that the object plane grating plate is evenly illuminated;
(4)像面光栅板置于像面光栅位移台上,并调整到被测光学系统的像面上,移动像面光栅位移台,将像面光栅移入被测光学系统的像方光璐,将二维光电传感器置于像面光栅板后,用来探测像面光栅所形成的干涉条纹;(4) The image plane grating plate is placed on the image plane grating displacement table, and adjusted to the image plane of the optical system under test, the image plane grating displacement table is moved, and the image plane grating is moved into the image square of the optical system under test. The dimensional photoelectric sensor is placed behind the image plane grating plate to detect the interference fringes formed by the image plane grating;
(5)调整物面光栅位移台,根据物面光栅板上的物面光栅对准标记与像面光栅板上的像面光栅对准标记形成的差动对准光栅在二维光电传感器上所成的莫尔条纹进行对准,当两组条纹完全重合时,说明完成对第一光栅与像面光栅的对准和平行调节(参见在先技术[4],Moon,E.E.and H.I.Smith,Nanometer-precision patternregistration for scanning-probe lithographies using interferometric-spatial-phase imaging.Journal of Vacuum Science&Technology B:Microelectronics and Nanometer Structures,2006.24(6):p.3083-3087.);(5) Adjust the object plane grating translation stage, according to the differential alignment grating formed by the object plane grating alignment mark on the object plane grating plate and the image plane grating alignment mark on the image plane grating plate on the two-dimensional photoelectric sensor Align the formed Moiré fringes, and when the two groups of fringes completely overlap, it means that the alignment and parallel adjustment of the first grating and the image plane grating are completed (see prior art [4], Moon, E.E. and H.I.Smith, Nanometer -precision patternregistration for scanning-probe lithographies using interferometric-spatial-phase imaging. Journal of Vacuum Science&Technology B: Microelectronics and Nanometer Structures,2006.24(6):p.3083-3087.);
(6)像面光栅位移台沿x方向移动像面光栅,移动12次,每次移动1/12光栅周期,每次移动后二维光电传感器采集一幅剪切干涉图Ixk,其中k=1,2,3…,12;选择其中的除了第8、9幅的10幅干涉条纹图,按下列公式计算相位:(6) The image plane grating translation stage moves the image plane grating along the x direction, moves 12 times, each time moves 1/12 grating period, after each movement, the two-dimensional photoelectric sensor collects a shearing interferogram I xk , where k= 1, 2, 3..., 12; select the 10 interference fringe patterns except the 8th and 9th, and calculate the phase according to the following formula:
其中,为被测波前沿x方向的相位,代表被测波前在x方向上的梯度信息;in, is the phase of the measured wave front in the x direction, representing the gradient information of the measured wave front in the x direction;
(7)移动物面光栅位移台,将物面光栅板上的第二光栅移入被测光学系统的物方视场点位置;调整物面光栅位移台,根据物面光栅板上的物面光栅对准标记与像面光栅板上的像面光栅对准标记形成的差动对准光栅在二维光电传感器上所成的莫尔条纹进行对准,当两组条纹完全重合时,说明完成对第二光栅与像面光栅的对准和平行调节;(7) Move the object-plane grating translation stage, and move the second grating on the object-plane grating plate into the position of the object field of view of the optical system under test; adjust the object-plane grating translation stage, according to the object-plane grating on the object-plane grating plate Align the moiré fringes formed by the differential alignment grating formed by the alignment marks on the image plane grating plate and the image plane grating alignment marks on the two-dimensional photoelectric sensor. Alignment and parallel adjustment of the second grating and the image plane grating;
(8)像面光栅位移台沿y方向移动像面光栅,移动12次,每次移动1/12光栅周期,每次移动后二维光电传感器采集一幅剪切干涉图Iyk,其中k=1,2,3…,12;选择其中的除了第8、9幅的10幅干涉条纹图,按下列公式计算相位:(8) The image plane grating translation stage moves the image plane grating along the y direction, moves 12 times, and moves 1/12 of the grating period each time. After each movement, the two-dimensional photoelectric sensor collects a shearing interferogram I yk , where k= 1, 2, 3..., 12; select the 10 interference fringe patterns except the 8th and 9th, and calculate the phase according to the following formula:
其中,为被测波前沿y方向的相位,代表被测波前在y方向上的梯度信息;in, is the phase of the measured wave front in the y direction, representing the gradient information of the measured wave front in the y direction;
(9)对上述相位提取结果解包裹,分别得到x方向和y方向的差分波前ΔWx和ΔWy进行剪切干涉波前重建,获得被测光学系统波前。(9) Unpack the above phase extraction results to obtain the differential wavefronts ΔW x and ΔW y in the x-direction and y-direction respectively, and perform shear interference wavefront reconstruction to obtain the wavefront of the optical system under test.
与在先技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.采用了旋转散射器和光纤阵列,进一步破坏了光源空间相干性,改善了物面光栅对光场空间相干性的调制效果,提高了光学系统波像差的测量精度。1. The use of rotating diffusers and fiber arrays further destroys the spatial coherence of the light source, improves the modulation effect of the object plane grating on the spatial coherence of the light field, and improves the measurement accuracy of the wave aberration of the optical system.
2.采用差分光栅作为对准标记,产生对位移具有高灵敏度特性的放大莫尔条纹,从而实现了高精度的对准效果,降低系统误差。2. Differential gratings are used as alignment marks to generate amplified Moiré fringes with high sensitivity to displacement, thereby achieving high-precision alignment effects and reducing system errors.
3.可以很好地消除0级与±1级外的较高级次衍射项,可以很好地消除朗奇剪切干涉中多级衍射光干涉造成的对相位提取精度的影响。3. It can well eliminate the higher-order diffraction items other than the 0th order and ±1st order, and can well eliminate the influence on the phase extraction accuracy caused by the multi-level diffracted light interference in the Ronchi shearing interference.
4.改善了物面光栅对光场空间相干性的调制效果,实现了高精度的对准效果,降低了波像差检测中相位提取的系统误差,从而提高光学系统的波像差检测精度。4. The modulation effect of the object plane grating on the spatial coherence of the light field is improved, a high-precision alignment effect is achieved, and the systematic error of phase extraction in wave aberration detection is reduced, thereby improving the wave aberration detection accuracy of the optical system.
附图说明Description of drawings
图1为本发明的投影物镜波像差在线检测装置示意图;Fig. 1 is the schematic diagram of projection objective lens wave aberration online detection device of the present invention;
图2为旋转散射器示意图;Figure 2 is a schematic diagram of a rotating diffuser;
图3为光纤阵列横截面图;Fig. 3 is a cross-sectional view of an optical fiber array;
图4为物面光栅板示意图;Fig. 4 is a schematic diagram of the object plane grating plate;
图5为像面光栅板示意图;Fig. 5 is a schematic diagram of an image plane grating plate;
图6为光栅对准标记不同相对位移情况下产生的莫尔条纹。FIG. 6 shows Moiré fringes generated under different relative displacements of the grating alignment marks.
具体实施方式Detailed ways
为使本发明的内容、实施过程和优点更加清楚,下面结合实施例和附图对本发明作进一步说明,但不应以此实施例限制本发明的保护范围。In order to make the content, implementation process and advantages of the present invention clearer, the present invention will be further described below in conjunction with the examples and drawings, but the examples should not limit the protection scope of the present invention.
图1为本发明的投影物镜波像差在线检测装置的示意图,由图可见,该装置结构包括:沿光源1输出光束方向依次是旋转散射器2、第一聚焦透镜3、光纤阵列4、第二聚焦透镜5、散射光学元件6、物面光栅板7、像面光栅板10、二维光电传感器13;所述的物面光栅板7置于物面光栅位移台8上,所述的像面光栅板10置于像面光栅位移台上11,所述的像面光栅位移台11与相移控制模块12相连,所述的二维光电传感器11与计算机14相连;Fig. 1 is the schematic diagram of projection object lens wave aberration on-line detection device of the present invention, as can be seen from the figure, this device structure comprises: along light source 1 output light beam direction successively be rotating scatterer 2, the first focusing lens 3, fiber array 4, the first Two focusing lens 5, scattering optical element 6, object plane grating plate 7, image plane grating plate 10, two-dimensional photoelectric sensor 13; Described object plane grating plate 7 is placed on object plane grating displacement platform 8, and described image The surface grating plate 10 is placed on the image surface grating displacement stage 11, the image surface grating displacement stage 11 is connected to the phase shift control module 12, and the described two-dimensional photoelectric sensor 11 is connected to the computer 14;
所述的旋转散射器2(参见图2),由支架203、电动机202和圆形漫散射光学元件201组成,用于将相干光或部分相干光转化为非相干光;所述的圆形漫散射光学元件201安装在电动机202上,在电动机202的驱动下沿中心轴转动;Described rotating scatterer 2 (referring to Fig. 2) is made up of bracket 203, motor 202 and circular diffuse scattering optical element 201, is used to convert coherent light or partially coherent light into incoherent light; The scattering optical element 201 is installed on the motor 202 and rotates along the central axis under the drive of the motor 202;
所述的散射光学元件6是毛玻璃、微透镜阵列等使照明光束在被测光学系统9数值孔径内均匀照明的光学元件;The scattering optical element 6 is an optical element such as frosted glass, a microlens array, etc. that enable the illumination beam to be uniformly illuminated within the numerical aperture of the measured optical system 9;
所述的光纤阵列4(参见图3)由多模光纤按蜂窝状排列的光纤束,用于进一步破坏光场的空间相干性;Described optical fiber array 4 (referring to Fig. 3) is by the optical fiber bundle of honeycomb arrangement by multimode optical fiber, is used for further destroying the spatial coherence of light field;
所述的物面光栅板7(参见图4)由两个周期为Po且占空比为50%的物面光栅和物面光栅对准标记703组成,两个物面光栅分别是光栅线沿y方向的第一光栅701和光栅线沿x方向的第二光栅702。The object plane grating plate 7 (see FIG. 4 ) is composed of two object plane gratings and an object plane grating alignment mark 703 whose period is Po and whose duty cycle is 50%. The two object plane gratings are grating lines respectively. A first grating 701 along the y-direction and a second grating 702 with grating lines along the x-direction.
所述的第一光栅701和第二光栅702是相位型或振幅型或其他类型的一维衍射光栅。The first grating 701 and the second grating 702 are phase-type or amplitude-type or other types of one-dimensional diffraction gratings.
所述的物面光栅对准标记703由位于上方的第三光栅704和位于下方的第四光栅705组成;所述的第三光栅704和第四光栅705都是线光栅,周期分别为P1和P2,且相差为5%;The object plane grating alignment mark 703 is composed of a third grating 704 at the top and a fourth grating 705 at the bottom; the third grating 704 and the fourth grating 705 are both line gratings, and the periods are P 1 and P 2 , and the difference is 5%;
所述的像面光栅板10(参见图5)由像面光栅1001和像面光栅对准标记1002组成;The image plane grating plate 10 (see FIG. 5 ) is composed of an image plane grating 1001 and an image plane grating alignment mark 1002;
所述的像面光栅1001是棋盘光栅,具有棋盘形布局,透光单元与遮光单元均为大小相同的正方形,每个透光单元周围为4个遮光单元,每个遮光单元周围为4个透光单元;所述的像面光栅1001的周期Pi等于正方形的对角线长度;所述的像面光栅1001透光单元和遮光单元的对角线方向平行于x轴和y轴方向;The image plane grating 1001 is a checkerboard grating with a checkerboard layout. The light-transmitting units and the light-shielding units are squares of the same size. There are four light-shielding units around each light-shielding unit, and four light-shielding units around each light-shielding unit. Light unit; the period P i of the image plane grating 1001 is equal to the diagonal length of the square; the diagonal direction of the image plane grating 1001 light-transmitting unit and the light-shielding unit is parallel to the x-axis and the y-axis direction;
理想情况下,像面光栅1001衍射只有0级和其他奇数项,偶数项缺级,且光能主要集中于0级与±1级上,各奇数衍射级在远场与0级产生干涉,在剪切方向上等效光栅的周期为棋盘光栅每个单元结构正方形边长的倍。Ideally, the image plane grating 1001 has only the 0th order and other odd-numbered items in the diffraction, and the even-numbered items lack orders, and the light energy is mainly concentrated on the 0th order and ±1 order, and each odd-numbered diffraction order interferes with the 0th order in the far field. The period of the equivalent grating in the shearing direction is the side length of each unit structure of the checkerboard grating times.
所述的像面光栅1001放置成透光单元和遮光单元的对角线方向平行于x轴和y轴方向的状态,沿x方向和y方向看都是朗奇光栅,占空比为50%。The image plane grating 1001 is placed in such a state that the diagonal direction of the light-transmitting unit and the light-shielding unit is parallel to the x-axis and y-axis directions, and it is a Ronchi grating viewed along the x-direction and y-direction, with a duty cycle of 50%. .
所述的像面光栅对准标记1002由位于上方的第五光栅1003和位于下方的第六光栅1004组成,所述的第五光栅1003的周期等于物面光栅对准标记703第四光栅705的周期与被测光学系统9成像放大倍数的乘积,所述的第六光栅1004的周期等于物面光栅对准标记703第三光栅704的周期与被测光学系统9成像放大倍数的乘积;The image plane grating alignment mark 1002 is composed of a fifth grating 1003 at the top and a sixth grating 1004 at the bottom, and the period of the fifth grating 1003 is equal to that of the object plane grating alignment mark 703 and the fourth grating 705 The product of the period and the imaging magnification of the optical system 9 under test, the period of the sixth grating 1004 is equal to the product of the period of the object plane grating alignment mark 703 and the third grating 704 and the imaging magnification of the optical system 9 under test;
实施例:Example:
在DUV曝光光学系统中,光源1一般为ArF、KrF准分子激光器,即输出光的波长分别为193nnm、248nm。以波长为193nm的ArF准分子激光器为光源1,被测光学系统9的数值孔径为0.75,成像放大倍率为4×,设置剪切率为1/20,选择像面光栅801的周期Pi为2.6μm,物面光栅周期为Po为10.4μm;像面光栅对准标记的第五光栅和第六光栅的周期分别为25μm、26μm;物面光栅标记的第三光栅和第四光栅的周期分别为104μm、100μm。In the DUV exposure optical system, the light source 1 is generally ArF and KrF excimer lasers, that is, the wavelengths of the output light are 193nm and 248nm respectively. With an ArF excimer laser with a wavelength of 193nm as the light source 1, the numerical aperture of the measured optical system 9 is 0.75, the imaging magnification is 4×, the shear rate is set to 1/20, and the period Pi of the image plane grating 801 is selected as 2.6μm, the object plane grating period is P o is 10.4μm; the period of the fifth grating and the sixth grating of the image plane grating alignment mark are 25μm and 26μm respectively; the period of the third grating and the fourth grating of the object plane grating mark They are 104 μm and 100 μm, respectively.
所述的物面光栅位移台8是将第一光栅701和第二光栅702分别移入被测光学系统9物方光路的位移台;The object-plane grating displacement stage 8 is a displacement stage that moves the first grating 701 and the second grating 702 into the object-side optical path of the measured optical system 9 respectively;
所述的像面光栅位移台11是将物面光栅1001移入被测光学系统9的像方光路,并带动物面光栅1001沿x方向和沿y方向运动的位移台;The image plane grating displacement stage 11 is a displacement stage that moves the object plane grating 1001 into the image side optical path of the measured optical system 9, and drives the object plane grating 1001 to move along the x direction and along the y direction;
所述的物面光栅对准标记703和像面光栅对准标记802构成差动模式光栅标记,用于实现物面光栅板7和像面光栅板10的纳米级高精度对准;The object plane grating alignment mark 703 and the image plane grating alignment mark 802 constitute a differential mode grating mark, which is used to realize nanoscale high-precision alignment of the object plane grating plate 7 and the image plane grating plate 10;
所述的二维光电传感器13是照相机、CCD、CMOS图像传感器、PEEM,或二维光电探测器阵列,其探测面上接收像面光栅10生成的剪切干涉条纹;The two-dimensional photoelectric sensor 13 is a camera, a CCD, a CMOS image sensor, a PEEM, or a two-dimensional photodetector array, and its detection surface receives the shearing interference fringes generated by the image plane grating 10;
所述的计算机14用于控制波像差检测过程、存储测量数据,并对干涉图进行处理与分析。The computer 14 is used to control the wave aberration detection process, store measurement data, and process and analyze the interferogram.
使用上述装置和技术可以进行投影物镜波像差检测,检测方法包括下列步骤:The above-mentioned device and technology can be used to detect the wave aberration of the projection objective lens, and the detection method includes the following steps:
(1)调整旋转散射器2的高度,使光源1发出的光束从圆形漫散射光学元件201的上半部分透过;调节第一聚焦透镜3和光纤阵列4输入端,使旋转散射器2的透射光较好地耦合到光纤阵列中4;(1) Adjust the height of the rotating diffuser 2 so that the light beam sent by the light source 1 passes through the upper half of the circular diffuse scattering optical element 201; adjust the first focusing lens 3 and the input end of the optical fiber array 4 to make the rotating diffuser 2 The transmitted light is well coupled into the fiber array4;
(2)物面光栅板7置于物面光栅位移台8上,并调整到被测光学系统9的物面上,移动物面光栅位移台8,将物面光栅板7上的第一光栅701移入被测光学系统9的物方视场点位置;(2) The object plane grating plate 7 is placed on the object plane grating displacement table 8, and adjusted to the object plane of the measured optical system 9, the object plane grating displacement table 8 is moved, and the first grating on the object plane grating plate 7 701 moves into the position of the object field of view of the measured optical system 9;
(3)将散射光学元件6置于靠近物面光栅板7位置,调整第二聚焦透镜5和光纤阵列4输出端使物面光栅板7被均匀照明,并保证第一光栅701和物面光栅对准标记703都受到照明;(3) Place the scattering optical element 6 near the object plane grating plate 7, adjust the second focusing lens 5 and the output end of the fiber array 4 so that the object plane grating plate 7 is evenly illuminated, and ensure that the first grating 701 and the object plane grating Alignment marks 703 are all illuminated;
(4)像面光栅板10置于像面光栅位移台11上,并调整到被测光学系统9的像面上,移动像面光栅位移台11,将像面光栅1001移入被测光学系统9的像方光璐,将二维光电传感器13置于像面光栅板10后,用来探测像面光栅1001的干涉条纹;(4) The image plane grating plate 10 is placed on the image plane grating displacement table 11, and adjusted to the image plane of the measured optical system 9, the image plane grating displacement table 11 is moved, and the image plane grating 1001 is moved into the measured optical system 9 Fang Guanglu’s image, the two-dimensional photoelectric sensor 13 is placed behind the image plane grating plate 10 to detect the interference fringes of the image plane grating 1001;
(5)调整物面光栅位移台8,根据物面光栅板7上的物面光栅对准标记703与像面光栅板10上的像面光栅对准标记1002形成的差动对准光栅在二维光电传感器13上所成的莫尔条纹进行对准;参见附图6,(a)~(d)分别是在两组标记光栅相对位移逐渐减小过程对应的莫尔条纹图案,(e)是两组光栅完全重合,实现物面光栅和像面光栅对准时的条纹图案;当调整物面光栅位移台11使两组条纹完全重合时,说明完成对第一光栅701与像面光栅1001的对准和平行调节;(5) Adjust the object plane grating displacement table 8, and the differential alignment grating formed by the object plane grating alignment mark 703 on the object plane grating plate 7 and the image plane grating alignment mark 1002 on the image plane grating plate 10 is in two phases. The moiré fringes formed on the three-dimensional photoelectric sensor 13 are aligned; see accompanying drawing 6, (a)~(d) are the corresponding moiré fringe patterns in the process of the relative displacement of the two groups of marking gratings gradually decreasing respectively, (e) The two groups of gratings are completely overlapped to realize the fringe pattern when the object plane grating and the image plane grating are aligned; when the object plane grating displacement table 11 is adjusted to make the two groups of fringes completely overlap, it means that the first grating 701 and the image plane grating 1001 have been aligned. Alignment and parallel adjustment;
(6)像面光栅位移台11沿x方向移动像面光栅1001,移动12次,每次移动1/12光栅周期,每次移动后二维光电传感器13采集一幅剪切干涉图Ixk,其中k=1,2,3…,12;选择其中的Ix1、Ix2、Ix3、Ix4、Ix5、Ix6、Ix7、Ix10、Ix11、Ix12,即分别对应于x方向上相移量为0、π、的10幅干涉条纹图,按下列公式计算相位:(6) The image plane grating displacement stage 11 moves the image plane grating 1001 along the x direction, moves 12 times, and moves 1/12 grating period each time, after each movement, the two-dimensional photoelectric sensor 13 collects a shearing interferogram I xk , Where k=1,2,3...,12; select I x1 , I x2 , I x3 , I x4 , I x5 , I x6 , I x7 , I x10 , I x11 , and I x12 , which correspond to x The phase shift in the direction is 0, π, The 10 interference fringe diagrams, the phase is calculated according to the following formula:
其中,为被测波前沿x方向的相位,代表被测波前在x方向上的梯度信息;in, is the phase of the measured wave front in the x direction, representing the gradient information of the measured wave front in the x direction;
(7)移动物面光栅位移台8,将物面光栅板7上的第二光栅702移入被测光学系统9的物方视场点位置;调整物面光栅位移台8,根据物面光栅板7上的物面光栅对准标记703与像面光栅板10上的像面光栅对准标记1002形成的差动对准光栅在二维光电传感器上所成的莫尔条纹进行对准,当两组条纹完全重合时,说明完成对第二光栅702与像面光栅1001的对准和平行调节;(7) Move the object plane grating displacement stage 8, move the second grating 702 on the object plane grating plate 7 into the object side field of view point position of the measured optical system 9; adjust the object plane grating displacement stage 8, according to the object plane grating plate The moiré fringes formed by the differential alignment grating formed by the object plane grating alignment mark 703 on the image plane grating plate 10 and the image plane grating alignment mark 1002 on the image plane grating plate 10 on the two-dimensional photoelectric sensor are aligned. When the group fringes are completely overlapped, it means that the alignment and parallel adjustment of the second grating 702 and the image plane grating 1001 are completed;
(8)像面光栅位移台11沿y方向移动像面光栅1001,移动12次,每次移动1/12光栅周期,每次移动后二维光电传感器13采集一幅剪切干涉图Iyk,其中k=1,2,3…,12;选择其中的Iy1、Iy2、Iy3、Iy4、Iy5、Iy6、Iy7、Iy10、Iy11、Iy12,即分别对应于y方向上相移量为0、π、10幅干涉条纹图,按下列公式计算相位:(8) The image plane grating displacement stage 11 moves the image plane grating 1001 along the y direction, and moves 12 times, each time moving 1/12 of the grating period, after each movement, the two-dimensional photoelectric sensor 13 collects a shearing interferogram I yk , Where k=1,2,3...,12; I y1 , I y2 , I y3 , I y4 , I y5 , I y6 , I y7 , I y10 , I y11 , I y12 are selected, corresponding to y The phase shift in the direction is 0, π, 10 interference fringe images, the phase is calculated according to the following formula:
其中,为被测波前沿y方向的相位,代表被测波前在y方向上的梯度信息;in, is the phase of the measured wave front in the y direction, representing the gradient information of the measured wave front in the y direction;
(9)对上述相位提取结果解包裹,分别得到x方向和y方向的差分波前ΔWx和ΔWy进行剪切干涉波前重建,获得被测光学系统9波前。(9) Unpack the above phase extraction results to obtain the differential wavefronts ΔW x and ΔW y in the x-direction and y-direction respectively, and perform shearing interference wavefront reconstruction to obtain 9 wavefronts of the optical system under test.
上述波像差检测方法消除像面光栅多级衍射误差的具体理论论述如下:The specific theoretical discussion of the above wave aberration detection method to eliminate the multi-level diffraction error of the image plane grating is as follows:
根据朗奇剪切干涉原理,探测平面上的光强为According to the Ronchi shearing interference principle, the light intensity on the detection plane is
其中,a0为背景光强,k为正整数,am为光栅在x方向上衍射的第m级衍射与0级的干涉条纹对比度,为光栅在x方向上的第m级衍射与0级间的相位差。考虑相移时,光强表达式可改写为Among them, a 0 is the background light intensity, k is a positive integer, a m is the contrast ratio of the mth order diffraction of the grating in the x direction and the 0th order interference fringe, is the phase difference between the mth order diffraction and the 0th order of the grating in the x direction. When considering the phase shift, the light intensity expression can be rewritten as
其中,为在x方向上的第m级衍射与0级间的相位差,δ为像面光栅1001沿剪切方向的相移量,则mδ表示光栅沿剪切方向移动时第m级衍射的相移量。in, is the phase difference between the mth order diffraction and the 0th order in the x direction, δ is the phase shift of the image plane grating 1001 along the shearing direction, then mδ represents the phase shift of the mth order diffraction when the grating moves along the shearing direction quantity.
如果考虑到像面光栅衍射前9级衍射,假设为在剪切方向上的第m级衍射与0级间的相位差,m=±1,±3,…,±9。为了抑制光栅多级衍射光对相位提取精度的影响,则采集相移量为0、π、的10幅干涉图,各步光强分别为If considering the first 9 orders of diffraction of the image plane grating, it is assumed that is the phase difference between the mth order diffraction and the 0th order in the shearing direction, m=±1,±3,…,±9. In order to suppress the influence of grating multi-level diffracted light on the phase extraction accuracy, the acquisition phase shift is 0, π, 10 interferograms of , the light intensity of each step is
根据式(3)~(12)可以求出:According to formulas (3)~(12), it can be obtained:
由于当不考虑相移时,处于小剪切量情况下满足Since when the phase shift is not considered, the condition of small shear amount satisfies
则被测光学系统9沿剪切方向的相位为:but The phase of the measured optical system 9 along the shear direction for:
为了恢复被测光学系统9的二维原始波前,需要使用两个正交的剪切方向进行两次剪切干涉,分别获得代表被测波前在x方向和y方向上的梯度信息的和对上述相位提取结果解包裹,分别得到x方向和y方向的差分波前ΔWx和ΔWy进行剪切干涉波前重建,获得被测光学系统9波前。In order to restore the two-dimensional original wavefront of the measured optical system 9, two shearing interferences need to be performed using two orthogonal shearing directions to obtain gradient information representing the measured wavefront in the x direction and the y direction respectively. and Unpack the above phase extraction results to obtain the differential wavefronts ΔW x and ΔW y in the x-direction and y-direction respectively, and perform shear interference wavefront reconstruction to obtain 9 wavefronts of the optical system under test.
本技术领域中的普通技术人员应该认识到,以上实施例仅是用来说明本发明,而并非作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化和变形,都属于本发明权利要求书的范围之内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than as a limitation of the present invention, as long as within the scope of the spirit of the present invention, the changes and The deformations all belong to the scope of the claims of the present invention.
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