CN104165731A - Automatic pressure test machine for horizontal type collector flow channel - Google Patents
Automatic pressure test machine for horizontal type collector flow channel Download PDFInfo
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- CN104165731A CN104165731A CN201410386204.3A CN201410386204A CN104165731A CN 104165731 A CN104165731 A CN 104165731A CN 201410386204 A CN201410386204 A CN 201410386204A CN 104165731 A CN104165731 A CN 104165731A
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- water
- heat collector
- water supply
- pressure test
- supply connector
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Abstract
The invention discloses an automatic pressure test machine for a horizontal type collector flow channel. The automatic pressure test machine comprises a support. A water supply connector and a water discharge connector are arranged on the support and are respectively connected with a driving device in a transmission mode, a water supply pipeline of the water supply connector is communicated with a water injection system and a pressurization system in parallel, a water discharge pipeline of the water discharge connector is provided with a valve, the valve is used for eliminating the water hammer phenomenon and can be slowly shut off, and the automatic pressure test machine further comprises a water discharge pressurization system communicated with the water supply pipeline of the water supply connector. Water can be injected into the collector flow channel through the water injection system and the pressurization system at the same time at the water injection stage, time for water injection is greatly shortened, air in the collector flow channel can be thoroughly exhausted, the problem that air is blocked in the collector flow channel and cannot be exhausted is eliminated, and work efficiency of horizontal type collector flow channel pressure test equipment and reliability of pressure test and leakage detection can be greatly improved.
Description
Technical field
The present invention relates to a kind of pressure testing machine for whether there is leakage to check to pipeline, more particularly, relate to a kind of automatic pressure test device for whether there is leakage to check to horizontal heat collector runner.
Background technology
Heat collector runner is the vitals of flat-plate solar collector, and heat collector runner and absorber plate form the collector plate core of flat-plate solar collector.Heat collector runner is to consist of with some combs that weld mutually with collector collector, the heat collector runner being welded by collector and some combs need to check, determine without holding plate with suction again after leaking and be assembled into collector plate core, thereby the quality of flat-plate solar collector is effectively guaranteed.Otherwise, if leak the quality of flat-plate solar collector is had a greatly reduced quality because heat collector runner exists, even cannot use, be unfavorable for improving the product percent of pass of flat-plate solar collector, also to user, brought huge loss.
At present, in sun power industry, the pressure testing of heat collector runner adopts manual type in the majority, and small part adopts pressure testing equipment.Artificial pressure testing exists that labour intensity is large, workman's fatiguability, cost of labor are high, pressure test pressure and dwell time all can not guarantee for a long time, and security incident and product quality accident easily occur, and this kind of mode belongs to superseded ranks already.All drawbacks in view of artificial pressure testing, Some Enterprises has been manufactured experimently pressure testing equipment, but this kind equipment is because design time has problems, and causes reliability extreme difference, so even sun power industry has developed into industry in large scale, but this kind equipment does not still obtain extensively and promotes.For the horizontal pressure testing equipment of heat collector runner, mainly there is following defect in tradition:
1, there is " water hammer " problem in traditional equipment for the pressure testing of horizontal heat collector runner, easily pipeline and the pipe fitting of the equipment of horizontal heat collector runner pressure testing caused to damage, has a strong impact on the serviceable life of equipment.
2, traditional equipment for the pressure testing of horizontal heat collector runner can only be by pressure piping to water filling in heat collector runner, water injection time is long, working time and the wearing and tearing of booster water pump have greatly been increased, and causing the needed time of pressure testing long, the work effect of equipment pressure testing is low, and the flow flowing into heat collector runner from pressure piping is little, in the injecting process, from flowing into the water of heat collector runner discharge, can not present full packages outflow, thereby be difficult to the Bas Discharged of heat collector runner, have the problem of choking with resentment.
If 3, find to leak at water filling, supercharging, packing stage, can not carry out in time pressure release, interrupt pressure testing process, extended operation hours, the work effect of equipment pressure testing is low.
4, traditional equipment for the pressure testing of horizontal heat collector runner is not smooth at water filling graduated discharge, in heat collector runner, there is the problem of choking with resentment, in the situation that the water discharging valve on outlet pipeline is closed, can not injected water on the position of choking with resentment due to the generation of the problem of choking with resentment in heat collector runner, and water filling pressure testing is carried out in the position that cannot choke with resentment to this generation, the position that some these generations are choked with resentment exists leaks and cannot be examined out, greatly reduces the reliability of pressure test leak-detecting.
5, traditional equipment for the pressure testing of horizontal heat collector runner cannot be discharged the water in heat collector runner rapidly in the pressure release stage, can not be emptied completely by the interior water of heat collector runner, thereby in heat collector runner, have residual water, be not easy to subsequent handling and carry out assembling product.
Summary of the invention
The object of the invention is to overcome above-mentioned defect of the prior art, a kind of problem of water hammer that can eliminate in the horizontal pressure testing equipment of heat collector runner is provided, thereby extend the serviceable life of the horizontal pressure testing equipment of heat collector runner, can significantly improve the work efficiency of the horizontal pressure testing equipment of heat collector runner and the reliability of pressure test leak-detecting, and can the water in heat collector runner is emptying, be convenient to the horizontal automatic pressure test device of heat collector runner that subsequent handling is carried out assembling product.
For achieving the above object, technical scheme provided by the invention is as follows:
The horizontal automatic pressure test device of a kind of heat collector runner, comprise support, on described support, be equiped with the first drive unit, the second drive unit, the water supply connector being in transmission connection with the first drive unit, the water out adapter being in transmission connection with the second drive unit, also comprise with the inlet pipeline of this water supply connector waterflood system being communicated with in parallel and pressure charging system and be installed on the outlet pipeline of water out adapter for eliminate water hammer can slowly closing valve, by adopt can slowly closing valve, can eliminate water hammer.
Described waterflood system comprises the water injecting pipeline being connected with inlet pipeline, is installed in the first solenoid valve and the first retaining valve on water injecting pipeline, and water injecting pipeline is connected with the inlet pipeline of water supply connector;
Described pressure charging system comprises reserve tank, and the pressure piping being connected with reserve tank is installed in booster water pump and the second retaining valve on pressure piping, and pressure piping is connected with the inlet pipeline of water supply connector;
Also comprise a controller, be installed in the pressure transducer on the inlet pipeline of described water supply connector, the signal input part of controller is connected with pressure transducer, and the signal output part of controller is connected with the first solenoid valve communication with described booster water pump.
Furthermore, also comprise the draining pressure charging system being connected with the inlet pipeline of water supply connector, this draining pressure charging system comprises draft tube, be installed in the second solenoid valve and the 3rd retaining valve in draft tube, the second solenoid valve is connected with controller communication, can greatly reduce water and discharge the needed time from heat collector runner, can make to greatest extent the water in heat collector runner emptying simultaneously.
Preferably, described support comprises travel(l)ing rest table top, described the first drive unit, the second drive unit, the water supply connector being in transmission connection with the first drive unit, the water out adapter being in transmission connection with the second drive unit is installed on this travel(l)ing rest table top, one end of support is equiped with and makes first of travel(l)ing rest table top one end lifting drive cylinder, the other end of support is equiped with and makes second of travel(l)ing rest table top other end lifting drive cylinder, by the first driving air cylinder driven travel(l)ing rest table top, raise, be conducive in the water filling stage the Bas Discharged in heat collector runner, further prevent from forming and choking with resentment in heat collector runner, by the second driving air cylinder driven travel(l)ing rest table top, raise, be conducive to the water in heat collector runner emptying.
Furthermore, the bottom of described reserve tank is equiped with blowdown apparatus, and this blowdown apparatus is by the blow-off pipe being connected with reserve tank, and the 3rd solenoid valve being installed on blow-off pipe forms, and the 3rd solenoid valve is connected with controller communication.
Compared with prior art, beneficial effect of the present invention is:
By install water supply connector, water out adapter on support, water supply connector and water out adapter are in transmission connection with a drive unit respectively, the inlet pipeline parallel connection of water supply connector is communicated with waterflood system and pressure charging system, on the outlet pipeline of water out adapter, be equiped with for eliminate water hammer can slowly closing valve, also comprise the draining pressure charging system being connected with the inlet pipeline of water supply connector.The water filling stage can be simultaneously by waterflood system and pressure charging system to the water filling of heat collector runner, greatly shortened the time of water filling, the air of heat collector runner thoroughly can also be discharged, elimination produces the problem of choking with resentment in heat collector runner, can significantly improve the work efficiency of the horizontal pressure testing equipment of heat collector runner and the reliability of pressure test leak-detecting; On discharge pipe line, adopt can slowly closing valve, can eliminate water hammer, thereby extend the serviceable life of the horizontal pressure testing equipment of heat collector runner; Adopt draining pressure charging system, can the water in heat collector runner is emptying, be convenient to subsequent handling and carry out assembling product; Also be provided with for the water filling stage auxiliary by first of the Bas Discharged of heat collector runner drive cylinder and for auxiliary by water residual in heat collector runner emptying second drive cylinder, first to drive cylinder and second to drive cylinder be to drive respectively travel(l)ing rest table top to realize above-mentioned subsidiary function.
Accompanying drawing explanation
Fig. 1 is the structural representation of the horizontal automatic pressure test device of heat collector runner of the present invention;
Fig. 2 is one of schematic diagram of the horizontal automatic pressure test device of heat collector runner of the present invention;
Fig. 3 be the horizontal automatic pressure test device of heat collector runner of the present invention schematic diagram two;
Fig. 4 is the side-looking structural drawing of the horizontal automatic pressure test device of heat collector runner of the present invention;
Fig. 5 is the controller architecture figure of the horizontal automatic pressure test device of heat collector runner of the present invention.
Below in conjunction with drawings and Examples, the horizontal automatic pressure test device of heat collector runner of the present invention is described further.
Embodiment
Be below the preferred example of the horizontal automatic pressure test device of heat collector runner of the present invention, therefore do not limit protection scope of the present invention.
Please refer to Fig. 1-5, there is shown the horizontal automatic pressure test device of a kind of heat collector runner, comprise support 1, be installed in the travel(l)ing rest table top 11 on support 1, on this travel(l)ing rest table top 11, be equiped with the first drive unit 2, the second drive unit 3, the water supply connector 4 being in transmission connection with the first drive unit 2, the water out adapter 5 being in transmission connection with the second drive unit 3, also comprise with the inlet pipeline of this water supply connector 4 waterflood system 7 being communicated with in parallel and pressure charging system 8 and be installed on the outlet pipeline 51 of water out adapter 5 for eliminate water hammer can slowly closing valve 9, by adopt can slowly closing valve 9, can eliminate water hammer, adopt waterflood system 7 and pressure charging system 8 simultaneously to water filling in heat collector runner, solved the problem that forms " choking with resentment " in heat collector runner.
As preferably, in this enforcement, the first drive unit 2, the second drive unit 3 adopt cylinder, certain also available hydraulic cylinder or the device that adopts servomotor and screw mandrel etc. can realize straight line back and forth movement substitute, on travel(l)ing rest table top 11, be equiped with hand valve 20, while starting working, manually by hand valve 20, make two cylinders drive water supply connector 4 and water out adapter 5 retrudes, manually heat collector runner is put on travel(l)ing rest table top 11, described support 1 is equiped with the baffle plate 6 for heat collector runner is positioned, and heat collector runner is compressed.The first drive unit 2 and the second drive unit 3 also can be controlled automatically by controller 13.
As preferably, described valve 9 that can slowly closing adopts electrical ball valves, system pipeline can steadily be carried out when closing supercharging, eliminated water hammer, improved the reliability of system, guaranteed that equipment can stablize use for a long time, certainly, described valve 9 that can slowly closing also can adopt the valve that other can slowly closing, as: flowrate control valve.
Described waterflood system 7 comprises the water injecting pipeline 71 being connected with inlet pipeline, is installed in the first solenoid valve 72 and the first retaining valve 73 on water injecting pipeline 71, and water injecting pipeline 71 is connected with the inlet pipeline of water supply connector;
Described pressure charging system 8 comprises reserve tank 81, and the pressure piping 82 being connected with reserve tank 81 is installed in booster water pump 83 and the second retaining valve 84 on pressure piping 82, and pressure piping 82 is connected with the inlet pipeline of water supply connector 4;
As shown in Figure 2, be equiped with the first threeway 10 on the inlet pipeline of described water supply connector 4, water supply connector 4, waterflood system 7 and pressure charging system 8 are connected with corresponding interface in the first threeway 10 respectively.
Furthermore, also comprise the draining pressure charging system 11 being connected with the inlet pipeline of water supply connector 4, this draining pressure charging system 11 comprises draft tube 111, be installed in the second solenoid valve 112 and the 3rd retaining valve 113 in draft tube 111, can greatly reduce water and discharge the needed time from heat collector runner, can make to greatest extent the water in heat collector runner emptying simultaneously.
Furthermore, the bottom of described reserve tank 81 is equiped with blowdown apparatus 19, and this blowdown apparatus 19 is by the blow-off pipe 191 being connected with reserve tank 81, and the 3rd solenoid valve 192 being installed on blow-off pipe 191 forms, and facilitates system blowdown.
As shown in Figure 3, also can adopt and on the inlet pipeline of described water supply connector 4, install a four-way 12, draining pressure charging system 11, waterflood system 7 and pressure charging system 8 are connected with corresponding interface on this four-way valve 12 respectively.
On described water injecting pipeline 71, be equiped with the second threeway 15, the inlet pipeline of reserve tank 81 is connected with this second threeway 15, is equiped with for automatically controlling the ball-cock assembly 85 of the water level of water tank in reserve tank 81.
Also comprise a controller 13, be installed in the pressure transducer 14 on the inlet pipeline of described water supply connector 4, the signal input part of controller 13 is connected with pressure transducer 14, and the signal output part of controller 13 and described booster water pump 82, the first solenoid valve 72, the second solenoid valve 112, the 3rd solenoid valve 192 and valve 9 communications that can slowly closing are connected.
On the outlet pipeline 51 of described water out adapter 5 for showing the tensimeter 18 of the pressure in heat collector runner, after valve 9 that can slowly closing is closed, booster water pump 83 continues water filling, manifold pressure progressively raises, arrive pressure transducer 14 set pressures, system is controlled booster water pump 83 and is shut down, effect due to the first retaining valve 73, the second retaining valve 84, ducted water is without backflow, pressure is kept and is shown on tensimeter 18, for operative employee and Quality Inspector, verify, system enters packing state, and the pressurize lantern festival on controller 13 lights.
One end of support 1 is equiped with and makes first of travel(l)ing rest table top 11 one end liftings drive cylinder 16, the other end of support is equiped with and makes second of travel(l)ing rest table top 11 other end liftings drive cylinder 17, by the first driving cylinder 16, drive travel(l)ing rest table top 11 to raise, be conducive in the water filling stage, by the Bas Discharged in heat collector runner, further to prevent from forming and choking with resentment in heat collector runner; During due to horizontal drainage, water in heat collector runner is under the effect of high pressure gas, can form water membrane at the inwall of pipe, when high pressure gas disappears, this moisture film forms rapidly water droplet, and pressure testing completes heat collector runner while picking up, these water droplets accumulate residual current, form the current of dripping urine endlessly, by the second driving cylinder 17, drive travel(l)ing rest table top to raise, be conducive to the water in heat collector runner emptying.When " startup " button of pressing on controller, system automatically starts booster water pump 82 and opens the first solenoid valve 72, with maximum flow to the water filling of plate in-core.When supercharge pump starts or after a while, first drives cylinder 16 jack-up travel(l)ing rest table top 11 reposefully, when valve 9 outlets that can slowly closing go out current with full-section pipe-flow, system is closed valve 9 and the first solenoid valve 72 that can slowly closing automatically, the first cylinder 16 drives travel(l)ing rest table top 11 slowly to fall reposefully simultaneously, valve 9 that can slowly closing is closed with speed slowly, to eliminate water hammer.After valve 9 that can slowly closing is closed, booster water pump 82 continues water filling, manifold pressure progressively raises, arrive pressure transducer 14 set pressures, system is controlled booster water pump 82 and is shut down, and pressure is kept and shows on tensimeter 18, for operative employee and Quality Inspector, verifies, system enters packing state, and pressurize lantern festival lights.Whether operative employee will check everywhere and leak, and whether tensimeter registration reduces.If without leaking, arrive after the dwell time, system is opened valve 9 that can slowly closing, carry out " pressure release ", system pressure reduces rapidly, and the dwell time can adopt the time relay to set, after pressure release, the second solenoid valve 112 of gas circuit is opened, system is carried out draining, the second 17 whiles of driving cylinder or the after a while slow latter half of jack-up travel(l)ing rest table top 11 reposefully, and draining is complete, second drives cylinder 17 to drive travel(l)ing rest table top 11 slowly to fall reposefully, system reset.Now manual control the first drive unit 2, the second drive unit 3 retrudes, unclamp and pick up plate core and be put into next station, completes a pressure testing circulation.If find that there is drainage in pressure testing process, or the decline of tensimeter registration, leak position and reason be searched in time, confirm to press " interruption " button after good position, system is opened valve 9 that can slowly closing, pressure release, draining at once, manually can control cylinder retrude, take out plate core and process, after long-time use, in reserve tank 81, have dirt, impurity, can press " blowdown " button, the 3rd solenoid valve 192 is opened blowdown, after cleaning, again presses this key, this key resilience, the 3rd solenoid valve 192 cuts out.
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (9)
1. the horizontal automatic pressure test device of heat collector runner, comprise support (1), it is characterized in that: on described support (1), be equiped with the first drive unit (2), the second drive unit (3), the water supply connector (4) being in transmission connection with the first drive unit (2), with the water out adapter (5) that the second drive unit (3) is in transmission connection, also comprise with the inlet pipeline waterflood system (7) being communicated with in parallel of this water supply connector (4) and pressure charging system (8) and with the outlet pipeline (51) that is installed in water out adapter (5) go up for eliminate water hammer can slowly closing valve (9);
Described waterflood system (7) comprises the water injecting pipeline (71) being connected with inlet pipeline, be installed in the first solenoid valve (72) and the first retaining valve (73) on water injecting pipeline (71), water injecting pipeline (71) is connected with the inlet pipeline of water supply connector (4);
Described pressure charging system (8) comprises reserve tank (81), the pressure piping (82) being connected with reserve tank (81), be installed in booster water pump (83) and the second retaining valve (84) on pressure piping (82), pressure piping (82) is connected with the inlet pipeline of water supply connector (4);
Also comprise a controller (13), be installed in the pressure transducer (14) on the inlet pipeline of described water supply connector (4), the signal input part of controller (13) is connected with pressure transducer (14), and the signal output part of controller (13) and described booster water pump (82), the first solenoid valve (72) are connected with valve (9) communication that can slowly closing.
2. the horizontal automatic pressure test device of heat collector runner according to claim 1, it is characterized in that: on the inlet pipeline of described water supply connector (4), be equiped with the first threeway (10), water supply connector (4), waterflood system (7) and pressure charging system (8) are connected with the upper corresponding interface of the first threeway (10) respectively.
3. the horizontal automatic pressure test device of heat collector runner according to claim 1, it is characterized in that: also comprise the draining pressure charging system (11) being connected with the inlet pipeline of water supply connector (4), this draining pressure charging system (11) comprises draft tube (111), be installed in the second solenoid valve (112) and the 3rd retaining valve (113) in draft tube (111), the second solenoid valve (112) is connected with controller (13) communication.
4. the horizontal automatic pressure test device of heat collector runner according to claim 3, it is characterized in that: on the inlet pipeline of described water supply connector (4), be equiped with a four-way (12), draining pressure charging system (11), waterflood system (7) and pressure charging system (8) are connected with the upper corresponding interface of this four-way (12) respectively.
5. the horizontal automatic pressure test device of heat collector runner according to claim 1, it is characterized in that: on described water injecting pipeline (71), be equiped with the second threeway (15), the inlet pipeline of reserve tank (81) is connected with this second threeway (15), is equiped with ball-cock assembly (85) in reserve tank (81).
6. the horizontal automatic pressure test device of heat collector runner according to claim 1, is characterized in that: described support (1) is equiped with the baffle plate (6) for heat collector runner is positioned.
7. the horizontal automatic pressure test device of heat collector runner according to claim 1, it is characterized in that: described support (1) comprises travel(l)ing rest table top (11), described the first drive unit (2), the second drive unit (3), the water supply connector (4) being in transmission connection with the first drive unit (2), the water out adapter (5) being in transmission connection with the second drive unit (3) is installed on this travel(l)ing rest table top (11), one end of support (1) is equiped with and makes first of travel(l)ing rest table top (11) one end lifting drive cylinder (16), the other end of support (1) is equiped with and makes second of travel(l)ing rest table top (11) other end lifting drive cylinder (17).
8. the horizontal automatic pressure test device of heat collector runner according to claim 1, is characterized in that: the outlet pipeline (51) of described water out adapter (5) is upper for showing the tensimeter (18) of the pressure in heat collector runner.
9. the horizontal automatic pressure test device of heat collector runner according to claim 1, it is characterized in that: the bottom of described reserve tank (81) is equiped with blowdown apparatus (19), this blowdown apparatus (19) is by the blow-off pipe (191) being connected with reserve tank (81), the 3rd solenoid valve (192) being installed on blow-off pipe (191) forms, and the 3rd solenoid valve (192) is connected with controller (13) communication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410386204.3A CN104165731B (en) | 2014-08-07 | 2014-08-07 | The horizontal automatic pressure test device of heat collector runner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410386204.3A CN104165731B (en) | 2014-08-07 | 2014-08-07 | The horizontal automatic pressure test device of heat collector runner |
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| CN104165731A true CN104165731A (en) | 2014-11-26 |
| CN104165731B CN104165731B (en) | 2016-10-19 |
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| CN201410386204.3A Active CN104165731B (en) | 2014-08-07 | 2014-08-07 | The horizontal automatic pressure test device of heat collector runner |
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Cited By (3)
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| CN105973714A (en) * | 2016-07-18 | 2016-09-28 | 陕西鑫立喷嘴研制开发有限公司 | Automatic control pressure tester |
| CN106769495A (en) * | 2016-11-14 | 2017-05-31 | 重庆博望气体有限责任公司 | Metal hose water test unit |
| CN114151644A (en) * | 2021-12-08 | 2022-03-08 | 吉林省同心热力有限责任公司 | Heat pipeline control device based on industrial Internet of things |
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| CN105973714A (en) * | 2016-07-18 | 2016-09-28 | 陕西鑫立喷嘴研制开发有限公司 | Automatic control pressure tester |
| CN106769495A (en) * | 2016-11-14 | 2017-05-31 | 重庆博望气体有限责任公司 | Metal hose water test unit |
| CN114151644A (en) * | 2021-12-08 | 2022-03-08 | 吉林省同心热力有限责任公司 | Heat pipeline control device based on industrial Internet of things |
| CN114151644B (en) * | 2021-12-08 | 2023-09-29 | 吉林省同心热力有限责任公司 | Heating power pipeline control device based on industrial Internet of things |
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| CN104165731B (en) | 2016-10-19 |
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