Cotton fiber length quickly detects equipment and detection method
Technical field
The invention belongs to fibre length detection equipment technical field, specifically, relate to a kind of cotton fiber length and quickly detect equipment and detection method.
Background technology
Cotton fiber length is the important process index in textile manufacturing, and it has close contacting with the selection of textile technology.The most domestic measurement cotton fiber length main method is that hands pulls tape measurement and Large Copacity fiber tester measurement method.
Hands pulls tape measurement and in industry applies relatively broad, and personnel's maneuver is required higher by this method, and detection speed is slow, inefficient when carrying out batch samples detection.Limited by physiologic factors such as detection time and muscle power, energy, Cotton Inspection person every day can hands to pull the length sample of detection be about 60.In actually detected work, for ensureing work efficiency, representative sample is the most only implemented hands and is pulled detection by reviewer, and this can reduce the recall rate of failed test sample, brings very big work quality risk.
Large Copacity fiber check and measure instrument is called for short HVI, is international Cotton Classification instrument.HVI is used to detect cotton fiber length, although speed is fast, efficiency is high in detection, but due to the price of instrument own higher (separate unit is worth about 2,000,000), volume is bigger, being not suitable for using on a large scale, the most domestic only large-scale testing agency and large enterprise are equipped with this instrument.
Summary of the invention
It is an object of the invention to solve the drawback of existing cotton fiber length detection method, it is provided that a kind of detect the cotton fiber length that speed is fast, cost is but substantially reduced and quickly detect equipment and detection method.
For solving above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of cotton fiber length quickly detects equipment, including base, is provided with and brushes module, stickup module and fixed modules on described base.
Further, described in brush module and include that hairbrush, hairbrush both sides arrange hairbrush adjustable shelf, hairbrush bottom arranges and brushes table top, is provided with driving means in one end of hairbrush, and described driving means includes the first motor, the first Timing Belt and first group of belt wheel.
Wherein, described in brush the bottom of table top and also set up cylinder, described cylinder connects the motor cabinet of the first motor, and described hairbrush adjustable shelf is provided with the operation track of hairbrush, and under the effect of cylinder, hairbrush runs track along it and seesaws.
Further, described stickup module includes pasting platform, paste the setting of platform side and batch steel ruler, opposite side arranges tape dispenser, tape dispenser is provided with adhesive tape, described in batch one end of steel ruler driving means be set, this driving means includes the second motor, second Timing Belt and second group of belt wheel, described in batch to be additionally provided with on steel ruler and viscous take inserted block.The width of described adhesive tape is 3mm width adhesive tape.Described second motor is motor.
Wherein, described viscous take inserted block and be provided with U-type groove, be inserted to described in batch on steel ruler, facilitate that installing/dismounting is viscous takes inserted block.
Further, described fixed modules includes fixed length slot, arranges fixed length steel ruler in the both sides of fixed length slot.
Wherein, described stickup platform is fixed on the upper surface brushing table top, and described fixed length slot is opened in brushes table top upper surface.
Wherein, described base is with cavity, and including base, two sides that are relatively fixed, two other opposite flank is sideboard.
Wherein, described in brush table-board bracket be located at described in be relatively fixed on side, the lower bands of described cylinder and two groups of belt wheels wheel is positioned at the cavity of base.
A kind of method for quick using above-mentioned cotton fiber length quickly to detect equipment, specifically uses following steps:
(1) preparation of detection equipment is first carried out: be inserted on curling steel ruler by the viscous inserted block that takes, 3mm width adhesive tape is pulled open, stretched by the spool of tape dispenser, the adhesive tape sticking pulled open faces up, one pastes and takes on inserted block, starts the second motor, drives curling steel ruler to rotate by the second Timing Belt and second group of belt wheel, by the second motor step motion control, rotate 180 degree every time;
(2), after coroner takes a certain amount of flock with hand-lifting, pinch with hands and take flock one end, the other end is placed on and brushes mesa edge;
(3) the first motor is started, hairbrush turns clockwise under the first Timing Belt and first group of belt wheel drive, flock is brushed, then cylinder is started, hairbrush operation track along hairbrush adjustable shelf moves, being run to rear end by front end, during this, rotation limit, hairbrush limit seesaws, and flock one end is brushed to straight neat state;
(4) the flock outer end of combing is directed at the adhesive tape inside edge pasted on platform to paste, flock is slowly extracted out by the finger pressing flock of another hands, lower floor's cotton fiber is adhered on adhesive tape under by the effect of pressure, and along with being wound to viscous taking on inserted block in batching the rotation of steel ruler;
(5) step that reruns (4), until the fiber of the straight neat one end of flock is adhered to viscous taking on inserted block completely;
(6) take inserted block take off viscous, be placed in fixed length slot after hairbrush combing, use fixed length steel ruler to measure and determine cotton fiber length.
Cleaning Principle: because the length of 70-80% cotton fiber is to concentrate between 1-1.25 inch, by batching cotton fiber several times on inserted block viscous taking, finally measure is the length of extensive part, namely the length of cotton fiber.
Compared with prior art, advantages of the present invention and good effect are:
(1) low cost, for the separate unit cost 2,000,000 of relatively high capacity fiber check and measure instrument, the detection equipment manufacturing cost of the present invention only has about thousand of unit, greatly reduces cost;
(2) detection speed is fast, pulls tape measurement compared to hands, and detection efficiency is greatly improved, and can solve all inconvenience during cotton fiber length detection, and an equipment can detect the most completely, easy to use.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram that cotton fiber length of the present invention quickly detects equipment specific embodiment;
Fig. 2 is the front view that cotton fiber length of the present invention quickly detects equipment specific embodiment.
Detailed description of the invention
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
The present invention proposes a kind of cotton fiber length and completely newly detects equipment, and cost is low, and detection speed is fast again, has liberated labour force.Specifically, with reference to shown in Fig. 1-2, the present embodiment is that a kind of cotton fiber length quickly detects equipment, including base 1, is provided with and brushes module 2, stickup module 3 and fixed modules 4 on base 1.
Wherein, brush module 2 and include hairbrush 21, hairbrush 21 two ends have rotating shaft, and hairbrush 21 both sides arrange hairbrush adjustable shelf 22, and the spindle housing at hairbrush two ends is located on hairbrush adjustable shelf, hairbrush 21 bottom arranges and brushes table top 23, being provided with driving means in one end of hairbrush 21, driving means includes being arranged on the first motor 24 brushing table top 23 bottom, and the first motor 24 connects the bottom belt wheel of synchronous pulley 26, the top belt wheel of synchronous pulley connects hairbrush one end, and upper and lower synchronous pulley has Timing Belt 25.
Wherein, as shown in Figure 2, the bottom brushing table top 23 also sets up cylinder 27, cylinder 27 connects the motor cabinet of the first motor, hairbrush adjustable shelf 22 is provided with the operation track 22-1 of hairbrush, and under the effect of cylinder 27, drive motor is fixed seat and moved back and forth, the top of motor fixing seat connects the Timing Belt wheel carrier on top by fixed plate, so band electric brush seesaws along its operation track simultaneously.
nullWherein,Stickup module 3 includes pasting platform 31,Paste platform 31 and be fixed on the upper surface brushing table top 23,Paste platform 31 side and be provided with groove,Arrange in groove and batch steel ruler 32,Paste platform 31 opposite side and tape dispenser 33 is set,Tape dispenser 33 is provided with the wide adhesive tape of 3mm 34,The one end batching steel ruler 32 arranges driving means,This driving means includes the second motor 35,Second Timing Belt 36 and second group of belt wheel 37,Second motor 35 is motor,Rotate 180 ° every time,Make to batch steel ruler 32 and rotate 180 ° the most every time,Batch to be additionally provided with on steel ruler 32 to glue and take inserted block 38,Inserted block 38 is taken for convenience of installing/dismounting is viscous,Viscous take inserted block 38 and be provided with U-type groove,It is inserted to batch on steel ruler 32. under the drive batching steel ruler,Viscous take inserted block 38 and often rotate once,Just paste a cotton fiber.
Wherein, fixed modules 4 includes being opened in the fixed length slot 41 brushing table top 23 upper surface, arranges fixed length steel ruler 42 in the both sides of fixed length slot 41.
Wherein, as in figure 2 it is shown, base 1 is with cavity 11, including 12, two, the base side 13 that is relatively fixed, two other opposite flank is sideboard (not shown in figure, dismantling, it is simple to observe internal structure).Brushing table top 23 and be erected on the side that is relatively fixed 13, the lower bands wheel of cylinder 27 and two groups of belt wheels is positioned at the cavity 11 of base 1.
Use above-mentioned cotton fiber length quickly to detect the method for quick of equipment, specifically use following steps:
(1) preparation of detection equipment is first carried out: be inserted on curling steel ruler 32 by the viscous inserted block 38 that takes, wide for 3mm adhesive tape 34 is pulled open, stretched by the spool of tape dispenser 33, adhesive tape 34 sticking veneer pulled open is upward, one pastes and takes on inserted block 38, starts the second motor 35, drives curling steel ruler 32 to rotate by the second Timing Belt 36 and second group of belt wheel 37, by the second motor 35 step motion control, rotate 180 degree every time.
(2) after coroner takes a certain amount of flock with hand-lifting, pinch with hands and take flock one end, the other end is placed on and brushes table top 23 edge;
(3) the first motor 24 is started, hairbrush turns clockwise under the first Timing Belt 25 and first group of belt wheel 26 drive, flock is brushed, then cylinder 27 is started, the hairbrush 21 operation track 22-1 along hairbrush adjustable shelf 22 moves, being run to rear end by front end, during this, rotation limit, hairbrush 21 limit seesaws, and flock one end is brushed to straight neat state;
(4) the flock outer end of combing is directed at adhesive tape 34 inside edge pasted on platform 31 to paste, flock is slowly extracted out by the finger pressing flock of another hands, lower floor's cotton fiber is adhered on adhesive tape 34 under by the effect of pressure, and along with being wound to viscous taking on inserted block 38 in batching the rotation of steel ruler 32;
(5) step that reruns (4), until the fiber of the straight neat one end of flock is adhered to viscous taking on inserted block completely;
(6) take inserted block take off viscous, be placed in fixed length slot after hairbrush combing, use fixed length steel ruler to measure and determine cotton fiber length.
Cleaning Principle: because the length of 70-80% cotton fiber is to concentrate between 1-1.25 inch, by batching cotton fiber several times on inserted block viscous taking, finally measure is the length of extensive part, namely the length of cotton fiber.
Overall structure of the present invention is simple, and detection efficiency is high, and cost is the lowest, is worth popularization and application on a large scale.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention makees other form, and any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as the Equivalent embodiments of equivalent variations.But every without departing from technical solution of the present invention content, any simple modification, equivalent variations and remodeling above example made according to the technical spirit of the present invention, still fall within the protection domain of technical solution of the present invention.