CN104162703B - Plastic window hole milling technique and equipment based on hole milling mechanical hand - Google Patents
Plastic window hole milling technique and equipment based on hole milling mechanical hand Download PDFInfo
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- CN104162703B CN104162703B CN201410294460.XA CN201410294460A CN104162703B CN 104162703 B CN104162703 B CN 104162703B CN 201410294460 A CN201410294460 A CN 201410294460A CN 104162703 B CN104162703 B CN 104162703B
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- clamping plate
- sliding clamping
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- 238000003801 milling Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000004033 plastic Substances 0.000 title claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 17
- 239000010959 steel Substances 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- Milling Processes (AREA)
Abstract
The plastic window hole milling technique based on hole milling mechanical hand of the present invention and equipment, construction machine hands, servomotor, electro spindle, milling cutter, support, base, section bar fixture, cylinder, sliding clamping plate, strap；Mechanical hand is by driven by servomotor, arm end is provided with electro spindle, described electro spindle drives milling cutter to rotate, sliding clamping plate and strap are arranged on base, described sliding clamping plate and strap side are provided with horizontal list structure, strap is provided with square groove along its length, the square groove of the horizontal list structure traverse strap of sliding clamping plate side, described cylinder is positioned at sliding clamping plate end, the piston rod of cylinder realizes being connected with sliding clamping plate end by welding, and section bar is between sliding clamping plate and strap side transverse direction list structure.The present invention utilizes automated machine hand-motion milling cutter to complete the hole machined process of section bar, it is achieved that automatization processes, and reduces artificial degree of participation, improves machining accuracy and processing concordance.
Description
Technical field
The present invention relates to the plastic window hole milling technique based on hole milling mechanical hand and equipment, be specifically related to plastic window automatically processing device field.
Background technology
Plastic-steel door and window is with polrvinyl chloride (PVC) resin for primary raw material, it is processed into section bar plus auxiliary agent application extrusion moldings such as a certain proportion of stabilizer, modifying agent, coloring agent and UV absorbent, then adopt the modes such as cutting, welding to be processed into sash and fan, then door and window made by the equipped adnexaes such as sealing strip, wool top and handware of going up.For increasing the rigidity of plastic material, also dose steel lining reinforcement at section bar inner chamber, be therefore called Plastic steel door, be broadly divided into following a few class: swinging-out casement window, interior window, internal-open and inner tilt window, single open and inner tilt window, outer pivot frame, sliding door.
The prospect of plastic-steel door and window is generally had an optimistic view of, predict according to relevant department, the construction amount of China's rural and urban industry from now on and civil buildings is annual about 1,200,000,000 square metres, door and window 300,000,000 square metres need to be used, as being 10% calculating by plastic-steel door and window occupation rate, then need plastic-steel door and window 30,000,000 square metres every year, need hard PVC profile shapes 300,000 tons every year.Thus calculate, 30, the section bar factory producing ton per year need to be built, need to build and year assemble the assembly plant 1000 of ability 30,000 square metres, and existing profile shapes factory and door and window assembly plant also fall far short from this target, therefore, the market prospect of plastic-steel door and window industry is very wide.In recent years, plastic-steel door and window becomes the investment " focus " of China's building material industry again, it is contemplated that it will develop to the advanced direction with colorization.
The processing technique of plastic-steel door and window specifically includes that sawing, hole milling, steel loading lining, welding, clear angle, dress handware.
Sawing: drink technological requirement according to blanking foundation and determine blank size, it should be noted that whether the Cutting Length of machine own contains welding surplus.In cutting process, should ensure that saw blade and workbench cleaning, anhydrous, greasy dirt, dust and other impurities, in order to avoid affecting the carrying out of subsequent handling.
Hole milling: the connection of each rod member of door, window, is all adopt screw, aluminum blind rivet to be fixed.Therefore, will hole at connecting portion.Before holing, first should pull line on workbench or aluminium section bar, measure the position of quasi-eyelet, being checked errorless after hole again, in order to avoid getting out useless hole, it is difficult to repair.Profile bar is holed, and refers to produce appropriate to the occasion small-size bench drill, to guarantee the precision of position, hole；During field fabrication boring, can using pistol type electric drill, it is desirable to position, hole should be fixed by operator, drill bit is vertical, to guarantee the quality of boring.Scene adds man-hour, can first hole, and then cuts with handsaw, finally uses file equating again.The processing in present hole is typically all needs manually to come loading and unloading, is then passed through positioning and clamping, then carries out the processing in hole.Manually more required for this process, and production efficiency is relatively low.For this situation it is proposed that the design philosophy of plastic-steel door and window hole milling mechanical hand, realized the whole process of hole milling by plastic-steel door and window hole milling mechanical hand.
Steel loading serves as a contrast: window frame, sash and their lattice section bar (horizontal stile, hard stile, window lattice).No matter how long they Mei Gen stiles have, to fix with tapping screw, Hardware fitting is installed on its bar, be necessary for installing lined steel additional.Tapping screw is made to be tightened on the wall of steel lining, to ensure the firmness being provided with necessity of Hardware fitting.If being not added with steel lining, handware is only fixed on the solid wall of PVC plastic section bar by tapping screw, and Hardware fitting of slightly exerting oneself will come off.
Welding: welding is one of critical process in plastic-steel door and window manufacturing process, and the quality of welding directly influences into window performance.Welding condition includes, the depth of weld: be generally 3mm (single head), heat time heating time: 25～30s, heats welding pressure: 0.4～0.6MPa, asks: 25～30s during welding pressurize.
Clear angle: do not accelerate the cooling of leg in any method.After welding completes 1min, at least start clear angle, otherwise will reduce fillet weld strength, as far as possible complete clear angle in 30min after welding, to obtain high-quality angle seam cleaning effect.
Dress handware: determine position and number, the not neglected loading of handware by standard.
In current plastic window processing technology link, except hole milling, major part can realize automated production, and make and need processing multiple hole on window frame process medium section, such as installs the pilot hole of door handle, the osculum of draining.This technical process complex operation, current automaticity is not high even manually to be operated completely, there is the big working (machining) efficiency of labor intensity low, the problem of the concordance difference of finished product.
Summary of the invention
For the problems referred to above, the present invention provides the plastic window hole milling technique based on hole milling mechanical hand and equipment, and its simple in construction, easy to operate, operability good.
The technical scheme that the present invention takes is:
Based on plastic window hole milling technique and the equipment of hole milling mechanical hand, its structure includes: mechanical hand, servomotor, electro spindle, milling cutter, support, base, section bar fixture, cylinder, sliding clamping plate, strap；Mechanical hand is fixed on base by support, mechanical hand is by driven by servomotor, arm end is provided with electro spindle, described electro spindle drives milling cutter to rotate, sliding clamping plate and strap are arranged on base, described sliding clamping plate and strap side are provided with horizontal list structure, strap is provided with square groove along its length, the square groove of the horizontal list structure traverse strap of sliding clamping plate side, described cylinder is positioned at sliding clamping plate end, the piston rod of cylinder realizes being connected with sliding clamping plate end by welding, section bar is between sliding clamping plate and strap side transverse direction list structure.
Described support realizes being connected with base by bolt.
The horizontal strip structural thickness of described sliding clamping plate side is equal with strap square groove groove width along its length.
Should comprise the following steps based on plastic window hole milling technique and the equipment of hole milling mechanical hand:
(1) section bar to be processed is positioned between the list structure of sliding clamping plate and strap side.
(2) starting cylinder, the piston rod front end of cylinder promotes sliding clamping plate, and sliding clamping plate move clamping section bar to side list structure.
(3) starting the electro spindle of mechanical hand, electro spindle drives milling cutter to rotate according to the rotating speed pre-set.
(4) starting the servomotor of mechanical hand, under the driving of servomotor, mechanical hand completes action set in advance, by milling cutter, section bar completes hole machined process.
(5) mechanical hand playback after hole machined on section bar, cylinder reverse starting, sliding clamping plate are pulled to initial position by piston rod, unload lower sectional material.
Beneficial effect acquired by the present invention:
The present invention is increasingly automated, is completed by means of hole milling mechanical hand by the hole machined of section bar, it is achieved that automatization processes, and reduces artificial degree of participation, improves machining accuracy and processing concordance.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within the claimed scope of the invention.Claimed scope is defined by appending claims and equivalent thereof.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of the present invention.
Fig. 2 is the top view of the present invention.
In figure: 1-mechanical hand, 11-servomotor, 12-electro spindle, 13-milling cutter, 14-support, 2-base, 3-section bar fixture, 31-cylinder, 32-sliding clamping plate, 33-strap, 4-section bar.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, and illustrative examples and explanation in this invention are used for explaining the present invention, but not as a limitation of the invention.
Embodiment 1:
As shown in Figure 1 and Figure 2, based on plastic window hole milling technique and the equipment of hole milling mechanical hand, its structure includes: mechanical hand 1, servomotor 11, electro spindle 12, milling cutter 13, support 14, base 2, section bar fixture 3, cylinder 31, sliding clamping plate 32, strap 33；Mechanical hand 1 is fixed on base 2 by support 14, mechanical hand 1 is driven by servomotor 11, mechanical hand 1 end is provided with electro spindle 12, described electro spindle 12 drives milling cutter 13 to rotate, sliding clamping plate 32 and strap 33 are arranged on base 2, described sliding clamping plate 32 and strap 33 side are provided with horizontal list structure, strap 33 is provided with square groove along its length, the square groove of the horizontal list structure traverse strap 33 of sliding clamping plate 32 side, described cylinder 31 is positioned at sliding clamping plate 32 end, the piston rod of cylinder 31 realizes being connected with sliding clamping plate 32 end by welding, section bar 4 is between sliding clamping plate 32 and strap 33 side transverse direction list structure；Described support 14 realizes being connected with base 2 by bolt；The horizontal strip structural thickness of described sliding clamping plate 32 side is equal with strap 33 square groove groove width along its length.
Embodiment 2:
Should comprise the following steps based on plastic window hole milling technique and the equipment of hole milling mechanical hand:
(1) section bar 4 to be processed is positioned between the list structure of sliding clamping plate 32 and strap 33 side.
(2) starting cylinder 31, the piston rod front end of cylinder 31 promotes sliding clamping plate 32, and sliding clamping plate 32 move clamping section bar 4 to side list structure.
(3) starting the electro spindle 12 of mechanical hand 1, electro spindle 12 drives milling cutter 13 to rotate according to the rotating speed pre-set.
(4) starting the servomotor 11 of mechanical hand 1, under the driving of servomotor 11, mechanical hand 1 completes action set in advance, by milling cutter 13, section bar 4 is completed hole machined process.
(5) on section bar 4, after hole machined, mechanical hand 1 playbacks, cylinder 31 reverse starting, and sliding clamping plate 32 are pulled to initial position by piston rod, unload lower sectional material 4.
Claims (4)
1. equipping based on the plastic window hole milling of hole milling mechanical hand, structure includes: mechanical hand (1), servomotor (11), electro spindle (12), milling cutter (13), support (14), base (2), section bar fixture (3), cylinder (31), sliding clamping plate (32), strap (33)；nullIt is characterized in that: mechanical hand (1) is fixed on base (2) by support (14)，Mechanical hand (1) is driven by servomotor (11)，Mechanical hand (1) end is provided with electro spindle (12)，Described electro spindle (12) drives milling cutter (13) to rotate，Sliding clamping plate (32) and strap (33) are arranged on base (2)，Described sliding clamping plate (32) and strap (33) side are provided with horizontal list structure，Strap (33) is provided with square groove along its length，The square groove of horizontal list structure traverse strap (33) of sliding clamping plate (32) side，Described cylinder (31) is positioned at sliding clamping plate (32) end，The piston rod of cylinder (31) realizes being connected with sliding clamping plate (32) end by welding，Section bar (4) is positioned between sliding clamping plate (32) and strap (33) side transverse direction list structure.
2. the plastic window hole milling based on hole milling mechanical hand according to claim 1 is equipped, and it is characterized in that: described support (14) realizes being connected with base (2) by bolt.
3. the plastic window hole milling based on hole milling mechanical hand according to claim 1 is equipped, and it is characterized in that: the horizontal strip structural thickness of described sliding clamping plate (32) side is equal with strap (33) square groove groove width along its length.
4. adopting the plastic window hole milling based on hole milling mechanical hand described in claim 1 to equip the technique carrying out plastic window hole milling, it comprises the following steps:
(1) section bar to be processed (4) is positioned between the list structure of sliding clamping plate (32) and strap (33) side；
(2) starting cylinder (31), the piston rod front end of cylinder (31) promotes sliding clamping plate (32), and sliding clamping plate (32) are mobile to side list structure clamping section bar (4)；
(3) starting the electro spindle (12) of mechanical hand (1), electro spindle (12) drives milling cutter (13) to rotate according to the rotating speed pre-set；
(4) starting the servomotor (11) of mechanical hand (1), under the driving of servomotor (11), mechanical hand (1) completes action set in advance, by milling cutter (13), section bar (4) is completed hole machined process；
(5) mechanical hand (1) playback after the upper hole machined of section bar (4), cylinder (31) reverse starting, sliding clamping plate (32) are pulled to initial position by piston rod, unload lower sectional material (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410294460.XA CN104162703B (en) | 2014-06-27 | 2014-06-27 | Plastic window hole milling technique and equipment based on hole milling mechanical hand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410294460.XA CN104162703B (en) | 2014-06-27 | 2014-06-27 | Plastic window hole milling technique and equipment based on hole milling mechanical hand |
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| Publication Number | Publication Date |
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| CN104162703A CN104162703A (en) | 2014-11-26 |
| CN104162703B true CN104162703B (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410294460.XA Expired - Fee Related CN104162703B (en) | 2014-06-27 | 2014-06-27 | Plastic window hole milling technique and equipment based on hole milling mechanical hand |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107350529A (en) | 2017-08-31 | 2017-11-17 | 中信戴卡股份有限公司 | A kind of device for online milling wheel window burr |
| CN110788939A (en) * | 2018-08-01 | 2020-02-14 | 常州孟腾智能装备有限公司 | Continuous perforating device of robot |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201532392U (en) * | 2009-01-23 | 2010-07-21 | 宁波钢铁有限公司 | Automatic long-distance conveying and preparation system of steel sample |
| CN102581706A (en) * | 2012-03-23 | 2012-07-18 | 济南德佳机器有限公司 | Multi-manipulator multi-station combination flexible production line for energy-saving doors and windows and processing method of multi-manipulator multi-station combination flexible production line for energy-saving doors and windows |
| CN103170658A (en) * | 2011-12-22 | 2013-06-26 | 库卡系统有限责任公司 | Processing tool and processing method |
| CN103586511A (en) * | 2013-11-12 | 2014-02-19 | 济南天辰铝机制造有限公司 | Profile numerical-control milling production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999015875A1 (en) * | 1997-09-25 | 1999-04-01 | Macquarie Research Ltd. | Apparatus for removing a sample from an array of samples and a cutting tool for use with that apparatus |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201532392U (en) * | 2009-01-23 | 2010-07-21 | 宁波钢铁有限公司 | Automatic long-distance conveying and preparation system of steel sample |
| CN103170658A (en) * | 2011-12-22 | 2013-06-26 | 库卡系统有限责任公司 | Processing tool and processing method |
| CN102581706A (en) * | 2012-03-23 | 2012-07-18 | 济南德佳机器有限公司 | Multi-manipulator multi-station combination flexible production line for energy-saving doors and windows and processing method of multi-manipulator multi-station combination flexible production line for energy-saving doors and windows |
| CN103586511A (en) * | 2013-11-12 | 2014-02-19 | 济南天辰铝机制造有限公司 | Profile numerical-control milling production line |
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| CN104162703A (en) | 2014-11-26 |
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| CB03 | Change of inventor or designer information |
Inventor after: Zhao Xiangbo Inventor after: Lu Shuaishuai Inventor after: Wu Changzhong Inventor after: Tian Tian Inventor after: Zhang Mengjie Inventor after: Luan Fuyu Inventor before: Lu Shuaishuai Inventor before: Zhao Xiangbo Inventor before: Wu Changzhong Inventor before: Tian Tian Inventor before: Zhang Mengjie Inventor before: Luan Fuyu |
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Granted publication date: 20160706 |