CN201532392U - Automatic long-distance conveying and preparation system of steel sample - Google Patents
Automatic long-distance conveying and preparation system of steel sample Download PDFInfo
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- CN201532392U CN201532392U CN2009200673881U CN200920067388U CN201532392U CN 201532392 U CN201532392 U CN 201532392U CN 2009200673881 U CN2009200673881 U CN 2009200673881U CN 200920067388 U CN200920067388 U CN 200920067388U CN 201532392 U CN201532392 U CN 201532392U
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- synchronous pulley
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Abstract
The utility model relates to an automatic long-distance conveying and preparation system of a steel sample, comprising an automatic receiving station (1), a belt conveyor (2), a sorting manipulator (3), a trolley (4) of the belt conveyor, a feeding manipulator (5), a sample preparation device (6), a sample distribution manipulator (7) and a spectrum analyzer (8). The automatic receiving station (1) and the sorting manipulator (3) are connected on the belt conveyor (2), the trolley (4) of the belt conveyor is arranged on the belt conveyor (2), the feeding manipulator (5) is connected on the belt conveyor (2), the sample preparation device (6) is connected on the feeding manipulator (5), the sample to be detected is conveyed for a long distance, and automatically opening the cover of a sample box, automatically taking out of the sample, automatically conveying the sample, automatically preparing the sample and automatically conveying information of the sample to an analytical instrument are realized.
Description
Technical field
The utility model belongs to iron and steel test field, particularly relates to a kind of conveying and preparation system of testing with sample.
Background technology
Need in the process of iron and steel or non-ferrous metal metallurgy in real time on-the-spot sample analysis and detection, to guarantee the quality of finished product, the accuracy of Jian Ceing, timeliness and rapidity are all extremely important in this case.Begin through preparation sample after again be delivered to analyser side from the reception sample but the smelting factory building of samples such as steel to be tested usually, iron all has certain distance with testing laboratory in the testing laboratory and also need the regular hour, longer with artificial conventional method transportation and preparation sample like this to the other time of analyzing of analyser, very big to timeliness and rapidity influence, so need a cover far distance automatic conveying of sample and a preparation system, satisfy the requirement of this respect, to improve the effect that detects.
The utility model content
Technical problem to be solved in the utility model provides far distance automatic conveying of a kind of steel samples and preparation system, arrives the other slow-footed defective of lab analysis instrument to solve to carry in the prior art and prepare sample.
Far distance automatic conveying of steel samples and preparation system is characterized in that, comprise automatic reception station (1), band conveyor (2), letter sorting mechanical arm (3), band conveyor dolly (4), charging mechanical arm (5), sample making apparatus (6), sample distribution manipulator (7), spectroanalysis instrument (8).Wherein automatic reception station (1), letter sorting mechanical arm (3) is connected on the band conveyor (2), band conveyor dolly (4) device is on band conveyor (2), and charging mechanical arm (5) is connected on the band conveyor (2), and sample making apparatus (6) is connected on the charging mechanical arm (5).
Band conveyor (2) comprises synchronous pulley fixed mount (12), synchronous pulley outer cover (13) is with web joint (14) synchronously, sample positioning seat (15), section bar web joint (16), the second cylinder holder (17), sampling mechanical arm (18), setting-out mechanical arm (19), the first cylinder holder (20), base (21), electric cabinet (22), synchronous pulley fixed mount (12) are to be connected on the synchronous pulley outer cover (13) by screw.
Synchronous pulley fixed mount (12) comprises guide rail (9), is with (10), fixed bar (11), tensioning plate (23), backing plate (24), fixed head (25), aluminium section bar (26), motor fixing frame (27), servomotor (28), shaft coupling (29), synchronous pulley (30) synchronously.
Band conveyor dolly (4) comprises car body (31), connecting rod (32), link pin (33), rotation connecting rod (34), register pin screw (35), grip finger (36), top stem casing (37), first spring (38), push rod (39), axle sleeve (40), clamp (41), guide rod (42), second spring (43), connecting rod (32) and rotation connecting rod (34) are connected on the car body (31) by link pin (33), register pin screw (36) is connected on the car body (31), and top stem casing (37) is enclosed within on the push rod (39), and first spring (38) is on push rod (39), be connected with axle sleeve (40) on the push rod (39) and be connected in the hole that car body (31) establishes in advance, second spring (43) is enclosed within on the guide rod (42).
Beneficial effect
Utilize this device, steel to be tested or iron sample, remote carry and preparation after be delivered to by testing laboratory's analyser, realized opening automatically the sample lid, automatically take out sample, automatically transmit sample, automatically prepare sample, automatically transmit the qualified sample of preparation other to analytical instrument, transmit complete sample message on analytical instrument automatically.
Description of drawings
Far distance automatic conveying of accompanying drawing 1 steel samples and preparation system one-piece construction synoptic diagram one;
Far distance automatic conveying of accompanying drawing 2 steel samples and preparation system one-piece construction synoptic diagram two;
Accompanying drawing 3 band conveyors (2) structural representation;
Local synchronous pulley fixed mount (12) structural representation that amplifies of accompanying drawing 4 band conveyors (2);
The positive view of accompanying drawing 5 band conveyor dollies (4);
Embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction scope of the present utility model.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
As shown in Figure 1, far distance automatic conveying of steel samples and preparation system is characterized in that, comprise automatic reception station 1, band conveyor 2, letter sorting mechanical arm 3, band conveyor dolly 4, charging mechanical arm 5, sample making apparatus 6, sample distribution manipulator 7, spectroanalysis instrument 8.Wherein the automatic reception station 1, and letter sorting mechanical arm 3 is connected on the band conveyor 2, and band conveyor dolly 4 devices are on band conveyor 2, and charging mechanical arm 5 is connected on the band conveyor 2, and sample making apparatus 6 is connected on the charging mechanical arm 5.
As shown in Figure 2, band conveyor 2 comprises synchronous pulley fixed mount 12, synchronous pulley outer cover 13, be with web joint 14 synchronously, sample positioning seat (15), section bar web joint 16, the second cylinder holders 17, sampling mechanical arm 18, setting-out mechanical arm 19, the first cylinder holders 20, base 21, electric cabinet 22, synchronous pulley fixed mount 12 are to be connected on the synchronous pulley outer cover 13 by screw.
As shown in Figure 3, synchronous pulley fixed mount 12 comprises guide rail 9, is with 10 synchronously, fixed bar 11, and tensioning plate 23, backing plate 24, fixed head 25, aluminium section bar 26, motor fixing frame 27, servomotor 28, shaft coupling 29, synchronous pulley 30,
As shown in Figure 4, band conveyor dolly 4 comprises car body 31, connecting rod 32, link pin 33, rotation connecting rod 34, register pin screw 35, grip finger 36, top stem casing 37, first spring 38, push rod 39, axle sleeve 40, clamp 41, guide rod 42, second spring 43, connecting rod 32 and rotation connecting rod 34 are connected on the car body 31 by link pin 33, and register pin screw 36 is connected on the car body 31, top stem casing 37 is enclosed within on the push rod 39, first spring 38 is connected with axle sleeve 40 and is connected in the hole that car body 31 establishes in advance on push rod 39 on the push rod 39, second spring 43 is enclosed within on the guide rod 42.
Carry, sort, prepare and transmit robotization at a distance in order to reach iron and steel sample to be tested, we have developed " opening sample lid air sample transporting device automatically ", " sample sorting equipment ", " sample transmitting device ", " sample preparation device fast ", " sample distribution manipulator ", carry out centralized control by PLC, employing computing machine and data transmission system then.
1) " open sample lid air sample transporting device automatically " mainly by on-the-spot sending station, conveyance conduit, receiving station of testing laboratory, automatic lid closing/opening sample box, export sample mechanism automatically, and electrical control, computer network, data transmission and printing device etc. are formed partly.
2) " sample sorting equipment " and " sample transmitting device " mainly is made up of belt conveyer, letter sorting mechanical arm and electric control system.
3) " sample preparation device fast " mainly is by milling (or grinding) processing mode, and sample is processed into the qualified samples that analysis instruments such as meeting spectrum (or fluorescence) requires.This device adopts the separate milling and grinding system of two covers, forms the full-automatic milling bed of double, can process two samples simultaneously, and process velocity is fast, preparation quality good.
4) " sample distribution manipulator " mainly is meant the sample that meets spectral analysis that will prepare, according to a certain order and requirement, and the arm-and-hand system that distributes and carry.
5) " electrical control, computing machine and data transmission system " is mainly by receiving station of testing laboratory regulator cubicle (containing PLC control system, man-machine interface etc.); On-the-spot sending station regulator cubicle (containing PLC control system, code entry terminal etc.); The electronic sampling acceptance device; Host computer; Printer; Communication network; The code input equipment; Execute-in-place chamber computing machine and ticket label code printer; The PLC of testing laboratory; Industrial computer; Supervisory computer, and total management system such as sample preparation robot controller is formed.
Workflow
1) site operation personnel's steel or ferroelectric sample that each operation of smelting iron and steel is taked, pack in the automatic lid closing/opening sample box, then the sample box is put into on-the-spot sending station, the high speed of the sample box of sample with the 20-30 meter per second is housed, automatically send to automatic reception station in the testing laboratory by conveyance conduit.
2) the automatic reception station in the testing laboratory is fast automaticly opened the sample lid and is taken out sample.
When 3) the sample box arrives the automatic reception station, detecting sensor detects the sample box, the combined machine hand of uncapping is started working, the upper and lower anchor clamps of mechanical arm are clamping sample lid and sample box respectively, automatically the main lift cylinder action of receiving terminal subsequently, the lower clamp of mechanical arm begins to move with main lift cylinder, and the sample lid separates with the sample box in 2～3 seconds.
4) when main lift cylinder moves to lower limit, go out the position of uncapping that the sample mechanical arm was started working, caught the sample box and leaves receiving station, the Rotate 180 degree was poured out sample in 3～5 seconds.
5) sample of pouring out is put into 4 meter per seconds reposefully by transmission manipulator and carries at a high speed on the dolly of sample (X-axis) after placement location is proofreaied and correct by the mechanism that reforms.
6) after the mechanical hand channel of letter sorting is crossed automatic judgement and identification sample form, in 2～3 seconds sample is sent on the different transport trolleys of conveyor.
7) the sample delivery machine in 2～3 seconds is delivered to sample the charging mechanical arm place of appointment sample making apparatus according to the requirement of control system.
8) the charging mechanical arm of sample making apparatus from the transport trolley of sample delivery machine, takes out sample to be prepared, puts it in 2～3 seconds to begin preparation in the anchor clamps of sample making apparatus.
9) sample making apparatus 25-50 finishes the preparation work of steel or iron sample in second;
10) specimen preparation finishes, and the sample distribution manipulator takes out and satisfies the qualified samples that spectrum (or fluorescence) analysis requires, and presses system directive by mechanical arm and transport tape, is transferred to automatically in 2～3 seconds by corresponding spectrum (or fluorescence) analyser.
11) after sample arrived testing laboratory, through automatic lid closing/opening, automatic transport, automatically after the preparation, 95-105 can arrive that corresponding spectrum (or fluorescence) analyser is other to be analyzed second.
Claims (4)
1. far distance automatic conveying of steel samples and preparation system, it is characterized in that, comprise automatic reception station (1), band conveyor (2), letter sorting mechanical arm (3), band conveyor dolly (4), charging mechanical arm (5), sample making apparatus (6), sample distribution manipulator (7), spectroanalysis instrument (8), wherein automatic reception station (1), letter sorting mechanical arm (3) is connected on the band conveyor (2), and band conveyor dolly (4) installs on band conveyor (2), charging mechanical arm (5) is connected on the band conveyor (2), and sample making apparatus (6) is connected on the charging mechanical arm (5).
2. far distance automatic conveying of steel samples according to claim 1 and preparation system, it is characterized in that, described band conveyor (2) comprises synchronous pulley fixed mount (12), synchronous pulley outer cover (13), be with web joint (14) synchronously, sample positioning seat (15), section bar web joint (16), the second cylinder holder (17), sampling mechanical arm (18), setting-out mechanical arm (19), the first cylinder holder (20), base (21), electric cabinet (22), synchronous pulley fixed mount (12) are to be connected on the synchronous pulley outer cover (13) by screw.
3. far distance automatic conveying of steel samples according to claim 2 and preparation system, it is characterized in that, described synchronous pulley fixed mount (12) comprises guide rail (9), be with synchronously (10), fixed bar (11), tensioning plate (23), backing plate (24), fixed head (25), aluminium section bar (26), motor fixing frame (27), servomotor (28), shaft coupling (29), synchronous pulley (30), tensioning plate (23) is by on the screw retention backing plate (24), and servomotor (28) and shaft coupling (29) link together.
4. far distance automatic conveying of steel samples according to claim 1 and preparation system, it is characterized in that, described band conveyor dolly (4) comprises car body (31), connecting rod (32), link pin (33), rotation connecting rod (34), register pin screw (35), grip finger (36), top stem casing (37), first spring (38), push rod (39), axle sleeve (40), clamp (41), guide rod (42), second spring (43), connecting rod (32) and rotation connecting rod (34) are connected on the car body (31) by link pin (33), register pin screw (36) is connected on the car body (31), and top stem casing (37) is enclosed within on the push rod (39), and first spring (38) is on push rod (39), be connected with axle sleeve (40) on the push rod (39) and be connected in the hole that car body (31) establishes in advance, second spring (43) is enclosed within guide rod (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200673881U CN201532392U (en) | 2009-01-23 | 2009-01-23 | Automatic long-distance conveying and preparation system of steel sample |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200673881U CN201532392U (en) | 2009-01-23 | 2009-01-23 | Automatic long-distance conveying and preparation system of steel sample |
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| Publication Number | Publication Date |
|---|---|
| CN201532392U true CN201532392U (en) | 2010-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009200673881U Expired - Fee Related CN201532392U (en) | 2009-01-23 | 2009-01-23 | Automatic long-distance conveying and preparation system of steel sample |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102445554A (en) * | 2011-09-21 | 2012-05-09 | 河北省首钢迁安钢铁有限责任公司 | Full-automatic analytical method and system for site-sample of steel refining furnace |
| CN103995140A (en) * | 2014-04-14 | 2014-08-20 | 白崇民 | Automatic transmission system for sample testing |
| CN104162703A (en) * | 2014-06-27 | 2014-11-26 | 济南大学 | A plastic window hole milling process based on a hole milling manipulator, and equipment |
| CN104386415A (en) * | 2014-10-31 | 2015-03-04 | 广东泰卓光电科技股份有限公司 | Assembly production line for LED (Light Emitting Diode) street lamp |
| CN107764603A (en) * | 2017-09-28 | 2018-03-06 | 青岛农业大学 | A kind of grain sample blanking collection device |
| CN112857871A (en) * | 2021-01-13 | 2021-05-28 | 广东韶钢松山股份有限公司 | Positioning and sampling device and method for manipulator |
-
2009
- 2009-01-23 CN CN2009200673881U patent/CN201532392U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102445554A (en) * | 2011-09-21 | 2012-05-09 | 河北省首钢迁安钢铁有限责任公司 | Full-automatic analytical method and system for site-sample of steel refining furnace |
| CN103995140A (en) * | 2014-04-14 | 2014-08-20 | 白崇民 | Automatic transmission system for sample testing |
| CN103995140B (en) * | 2014-04-14 | 2016-03-30 | 白崇民 | Sample survey automatic transmission system |
| CN104162703A (en) * | 2014-06-27 | 2014-11-26 | 济南大学 | A plastic window hole milling process based on a hole milling manipulator, and equipment |
| CN104162703B (en) * | 2014-06-27 | 2016-07-06 | 济南大学 | Plastic window hole milling technique and equipment based on hole milling mechanical hand |
| CN104386415A (en) * | 2014-10-31 | 2015-03-04 | 广东泰卓光电科技股份有限公司 | Assembly production line for LED (Light Emitting Diode) street lamp |
| CN107764603A (en) * | 2017-09-28 | 2018-03-06 | 青岛农业大学 | A kind of grain sample blanking collection device |
| CN112857871A (en) * | 2021-01-13 | 2021-05-28 | 广东韶钢松山股份有限公司 | Positioning and sampling device and method for manipulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100721 Termination date: 20130123 |
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| CF01 | Termination of patent right due to non-payment of annual fee |