CN104162519A - Cylinder head cleaning machine - Google Patents
Cylinder head cleaning machine Download PDFInfo
- Publication number
- CN104162519A CN104162519A CN201410364182.0A CN201410364182A CN104162519A CN 104162519 A CN104162519 A CN 104162519A CN 201410364182 A CN201410364182 A CN 201410364182A CN 104162519 A CN104162519 A CN 104162519A
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- Prior art keywords
- assembly
- cylinder head
- cleaning machine
- spray
- wind
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Nozzles (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a cylinder head cleaning machine which comprises a machine frame. A working table is arranged at the front of the machine frame and supported by a rotating mechanism, the rotating mechanism drives the working table to rotate, the upper portion of the working table is provided with a spray assembly and a wind cutting assembly, the lower portion of the working table is also provided with a spray assembly and a wind cutting assembly, the spray assembly and the wind cutting assembly which are located on the upper portion are arranged in a lifting mechanism and driven to move upwards and downwards through the lifting mechanism, the spray assemblies are connected with a liquid storage tank, a water receiving tank is further arranged below the working table and connected with the liquid storage tank, the wind cutting assemblies are connected with an air storage tank, and the liquid storage tank is connected with the spray assemblies through a bag filter and a spray cleaning pump or a spray rinsing pump. The cylinder head cleaning machine further comprises a main control cabinet arranged on the rear portion of the machine frame and an operation panel arranged above the working table.
Description
Technical field
The present invention relates to a kind of cleaning machine, relate to a kind of motorcycle cylinder head cleaner.
Background technology
After the cylinder head processing of motorcycle, need cylinder head surfaces externally and internally and sunk structure thereof to clean, with this, residual dust of inner surface, iron filings, greasy dirt etc. are removed.Owing to there is no special-purpose cleaning equipment, adopt artificial method to clear up at present, not only labor strength is large, inefficiency, and cleaning effect is poor, directly affects workmanship always.
Summary of the invention
In view of deficiency of the prior art, the invention provides a kind of cylinder head cleaning machine.
A kind of cylinder head cleaning machine, comprise frame, frame the place ahead is workbench, workbench is supported by rotating mechanism, and drive worktable rotary, workbench above and below is equipped with spray assembly and wind is cut assembly, top spray assembly and wind are cut assembly and are arranged in elevating mechanism, and drive it to move up and down by elevating mechanism, spray assembly is connected with reservoir, the below of workbench is also provided with water receiving tank, water receiving tank is connected with described reservoir, wind is cut assembly and is connected with air accumulator, reservoir is connected with described spray assembly by spray scavenging pump or spray rinsing pump respectively by bag filter again, cleaning machine also comprises the guidance panel that is arranged on the main control cabinet at frame rear and workbench top.
As preferably, rotating mechanism comprises rotating disc, and rotating disc is provided with mounting hole site, and mounting hole site is provided with positioning seat, and the below of rotating disc connects motor by gear train, by rotating disc described in driven by motor, rotates.
As preferably, water receiving tank comprises side plate, and side plate is connected by inclined-plane with base plate, is also provided with water spilage tray in water receiving tank, and water receiving tank bottom is connected with water channel.
As preferably, reservoir is auxiliary connection tank also, heats, then be delivered to spray assembly by pipeline by secondary tank to entering the water of bag filter.
As preferably, reservoir side is provided with return pipe, and the water inlet correspondence of return pipe is provided with filter basket, is also provided with spill case on reservoir.
As preferably, on conveyance conduit, be also provided with vapor processor.
As preferably, elevating mechanism comprises individual motor, and motor output shaft drives lifting cover assembly to move up and down by eccentric wheel assembly.
As preferably, upper spray assembly is suspended in lifting cover assembly by swivel joint, and lower spray assembly correspondence is arranged on the mounting hole site below of rotating disc.
As preferably, upper spray assembly comprises swivelling-nozzle, and the inner side of upper swivelling-nozzle is evenly equipped with nozzle, the top nozzle of lower rotation shower, nozzle be vertically 165 ° of angles and upwards arrange.
As preferably, top wind is cut assembly and is hung and be arranged in lifting cover assembly, and described leeward Pipe Cutting correspondence is arranged on the mounting hole site below of rotating disc; Described top wind is cut assembly and is comprised windward Pipe Cutting, described windward Pipe Cutting inner side is evenly equipped with tuyere, and described top wind is cut assembly and also comprised that wind cuts self-cleaning pipe, and described wind is cut self-cleaning pipe and arranged near lifting cover assembly top, it is horizontally disposed that described wind is cut self-cleaning pipe, and end face is provided with cleaning shower nozzle.
As mentioned above, a kind of cylinder head cleaning machine of the present invention, is a full-automatic high-pressure Spray-cleaning Machine, adopts the transmission of electronic rotation mechanism, through the cleaning of two-stage spray, wind, cuts techniques such as blowing water, thereby clean surface of the work and endoporus aluminium are considered to be worth doing, oil stain foreign material.Can clean the aluminum component cylinder head class workpiece of the about 1.5kg of single-piece weight left and right.
Other impurity such as oil stain, dust that can thoroughly clean cylinder head appearance and endoporus can not make surface of the work collide with, scratch in cleaning process.After cleaning, in naked eyes visual observations cylinder head class, without aluminium, consider to be worth doing.
Adopt disc type step-by-step movement rotary work station layout, be different from the cylinder head cleaning machine of existing streamline form, equipment is more small and exquisite, has greatly reduced floor space.
Further, in the time of effect spray scavenging pump, complicated for cylinder head product structure, how concavo-convex, many deep holes, blind hole and after processing workpiece all have the feature of a large amount of aluminium bits, cutting oil and dirt, in first operation of cleaning, adopt and determine hole fixed point high-pressure spraying cleaning, the function that degreases by heating lotion is combined with the impact brush-wash function of the high-pressure spraying pressure of pressure >=1.2Mpa, can be by the impurity adhering in surface of the work and hole and oil removal, and spray pressure should be adjustable; Filtration cycle system and secondary tank can reduce the replacement frequency of lotion.Shower nozzle sprays cleaning up and down, and endoporus dirt is thoroughly removed.
Further, in the time of effect spray rinsing pump, cylinder head class all has the feature of a large amount of aluminium bits, cutting oil and dirt after processing, in second operation of cleaning, adopts the rinsing of pressure >=0.8MPa high-pressure spraying, can be by the impurity adhering in surface of the work and hole and oil removal, spray pressure should be adjustable; Filtration cycle system and secondary groove can reduce the replacement frequency of lotion; Shower nozzle sprays cleaning up and down, and endoporus dirt is thoroughly removed.
Further, cylinder head class remains a large amount of ponding after high-pressure spraying rinsing, collects folk songs to cut and blows water and blow off, remove ponding and aluminium slag that cylinder head class surface, inside and each hole are adhered to, this equipment is placed in enclosed station, and visible observation window is set, and conveniently blows off observation and the maintenance of process.
Accompanying drawing explanation
Fig. 1 is shown as the left diagram of cylinder head cleaning machine of the embodiment of the present invention.
Fig. 2 is shown as the cylinder head cleaning machine top view of the embodiment of the present invention.
Fig. 3 is shown as the rotating mechanism structural representation of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 4 is shown as the water recepting tank structure schematic diagram A of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 5 is shown as the water recepting tank structure schematic diagram B of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 6 is shown as the reservoir structural representation of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 7 is shown as the elevating mechanism structural representation A of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 8 is shown as the elevating mechanism structural representation B of the cylinder head cleaning machine of the embodiment of the present invention.
Fig. 9 is shown as the upper spray modular construction schematic diagram of the cylinder head cleaning machine of the embodiment of the present invention.
Figure 10 is shown as the lower spray modular construction schematic diagram of the cylinder head cleaning machine of the embodiment of the present invention.
Figure 11 is shown as the wind of the cylinder head cleaning machine of the embodiment of the present invention and cuts modular construction schematic diagram.
The windward that Figure 12 is shown as the cylinder head cleaning machine of the embodiment of the present invention is cut the structural representation of assembly.
The leeward that Figure 13 is shown as the cylinder head cleaning machine of the embodiment of the present invention is cut the structural representation of assembly.
Piece mark explanation
In Fig. 1:
1-frame, 2-rotating mechanism, 3-water receiving tank, 4-elevating mechanism, 5-reservoir, 6-air accumulator, 10-main control cabinet, 11-guidance panel, the secondary tank of 517-, 518-vapor processor.
In Fig. 2:
7-bag filter, 8-sprays scavenging pump, 9-spray rinsing pump.
In Fig. 3:
201-rotating disc, 202-positioning seat, 203-adpting flange, 204-axle, 205-rolling bearing units, 206-bearing installing plate, 207-bearing block assembly, 208-swing pinion, the engagement of 209-motor gear, 210-motor, 211-motor plate.
In Fig. 4, Fig. 5:
301-header board, plate after 302-, the left plate of 303-, 304-right panel, 305-base plate, 307-water spilage tray, the left water channel of 308-, the right water channel of 309-.
In Fig. 6:
501-central dividing plate, 502-spill case, 503-base plate, 504-outlet pipe, 505-water inlet, 506-top baffle plate, 507-side dividing plate, 508-filter basket, 509-filter basket support flange, 510-housing screw, 511-compresses baffle plate, 512-wing nut, 513-side baffle plate, 514-pressing plate, 515-soket head cap screw, 516-screen pack.
In Fig. 7, Fig. 8:
401-motor, 402-motor cabinet, 403-eccentric wheel assembly, 404-lifting cover assembly, 405-promotes pedestal, 406-optical axis, 407-linear bearing, 408-bearing installing plate.
In Fig. 9, Figure 10:
The upper swivelling-nozzle of 801-, 802-swivel joint, 803-nozzle, swivelling-nozzle under 804-, the flat siphunculus of 805-stainless steel, 806-Connection Block axle, 807-rotating seat, 808-Connection Block, 809-O RunddichtringO, 810-axle card, 811-band sealing ring deep groove ball bearing, 812-flange.
In Figure 11:
The Pipe Cutting of 901-windward, 902-tuyere, 903-wind is cut self-cleaning pipe, and 904-cleans shower nozzle, the Pipe Cutting of 905-leeward.
In Figure 12:
906-stainless steel light pipe, the flat siphunculus of 907-stainless steel, 908-Connection Block axle, the vertical stainless steel light pipe of 909-, 910-Connection Block, 911-rotating seat, 912-O RunddichtringO, 913-band sealing ring deep groove ball bearing, 914-axle card, 915-upper flange.
In Figure 13:
916-Connection Block, 917-Connection Block axle, 918-rotating seat, 919-O RunddichtringO, 920-band sealing ring deep groove ball bearing, 921-axle card.
The specific embodiment
Below, by specific instantiation explanation embodiments of the present invention, those skilled in the art can understand other advantages of the present invention and effect easily by the disclosed content of this description.The present invention can also be implemented or be applied by the other different specific embodiment, and the every details in this description also can be based on different viewpoints and application, carries out various modifications or change not deviating under spirit of the present invention.
Shown in 1,2, a kind of cylinder head cleaning machine, comprises frame 1 with reference to the accompanying drawings, and frame 1 the place ahead is workbench, and workbench is supported by rotating mechanism 2, and drives worktable rotary, and the below of workbench is provided with water receiving tank 3.Workbench above and below is equipped with spray assembly and wind is cut assembly, and upper spray assembly and wind are cut assembly and is arranged in elevating mechanism 4, and drives it to move up and down by elevating mechanism 4, and spray assembly is connected with reservoir 5.Water receiving tank 3 is also connected with reservoir 5.Wind is cut assembly and is connected with air accumulator 6.The logical bag filter 7 of reservoir 5 is connected with spray assembly by spray scavenging pump 8 or spray rinsing pump 9 respectively again.Cleaning machine also comprises the guidance panel 11 that is arranged on the main control cabinet 10 at frame 1 rear and workbench top.
Shown in 3, rotating mechanism 2 comprises rotating disc 201 with reference to the accompanying drawings, and rotating disc 201 is provided with mounting hole site, is convenient to sectional fixture and cylinder head to be cleaned, and also convenient lower spray assembly and wind are cut assembly effect cylinder head to be cleaned.The mounting hole site of rotating disc 201 is provided with positioning seat 202, is evenly equipped with 4 positioning seats 202 on the present embodiment rotating disc 201.The central lower of rotating disc 201 is provided with adpting flange 203 and coordinates with the upper surface of axle 204, the other end of axle 204 coordinates with rolling bearing units 205, by bearing installing plate 206, be fixed in frame 1 again, axle 204 is provided with bearing block assembly 207, be connected with adpting flange 203, on axle 204, be also provided with swing pinion 208, swing pinion 208 and motor gear 209 engagements, motor 210 is fixedly mounted in frame 1 by battery lead plate 211.
With reference to the accompanying drawings shown in 4,5, water receiving tank 3 forms a uncovered structure by header board 301, rear plate 302, left plate 303, right panel 304 and base plate 305, wherein all around plate is all connected by inclined-plane 306 with base plate, water receiving tank 3 inside are provided with water spilage tray 307 side by side, and water receiving tank 3 bottoms are respectively equipped with left and right water channel 308,309.Left and right water channel 308,309 gathers with the return pipe of reservoir 5 and is connected.
Shown in 6, in reservoir 5, by central dividing plate 501, be divided into two slot spaces in left and right with reference to the accompanying drawings.The right side of reservoir 5 is provided with spill case 502.The base plate 503 of reservoir 5 is inclined plane, and bottom connects outlet pipe 504.Limit, left side is provided with the water inlet 505 of return pipe, the baffle plate 506 of corresponding water inlet 505 tops and the top of side dividing plate 507 on the left side grooves isolate a backwater space, the below in backwater space is provided with filter basket 508, filter basket 508 is fixed on dividing plate 507 by filter basket support flange 509, the top baffle plate 506 in corresponding backwater space, also be provided with fixedly filter basket 508 of housing screw 510, between top baffle plate 506 and side dividing plate 507, be provided with and compress baffle plate 511 increase sealings.Side dividing plate 501 connects side baffle plates 513 by wing nut 512, and side baffle plate 513 lower ends and pressing plate 514 are overlapping and fastening by soket head cap screw 515, fixing screen pack 516 between baffle plate 513 and pressing plate 514, and screen pack 516 is toward downward-extension.Between screen pack 516 belows and base plate 503, be provided with the gap of 15~30cm, form passage, screen pack 516 and central dividing plate 501 form center-aisles, and the water refluxing from water receiving tank 3, through water inlet 505, filtration indigo plant 508, enters the right groove from the left side groove of reservoir 5.Shown in 1, the top of reservoir 5 is provided with secondary tank 517 with reference to the accompanying drawings, and the water that enters spray assembly by 517 pairs of secondary tanks heats, then is delivered to spray assembly by pipeline.On conveyance conduit, be also provided with vapor processor 518.
Shown in 7,8, the motor 401 of elevating mechanism 4 is fixed in frame 1 by motor cabinet 402 with reference to the accompanying drawings, and motor 401 output shafts drive lifting cover assembly 404 to move up and down by eccentric wheel assembly 403.The top side of lifting cover assembly 404 is provided with and promotes pedestal 405, promotes on pedestal 405 and is fixedly connected with optical axis 406, and optical axis 406 is through linear bearing 407, and linear bearing 407 is arranged on bearing installing plate 408, and bearing installing plate 408 is fixed in frame 1.
With reference to the accompanying drawings shown in 9, the upper swivelling-nozzle 801 of upper spray assembly is arranged in lifting cover assembly 404, upper swivelling-nozzle 801 shapes are inverted " Qian ", between the top of upper swivelling-nozzle 801 and lifting cover assembly 404, be provided with swivel joint 802, the inner side of upper swivelling-nozzle 801 is evenly equipped with nozzle 803.Lower swivelling-nozzle 804 correspondences of lower spray assembly are arranged on the mounting hole site below of rotating disc 201.
With reference to the accompanying drawings shown in 10, lower rotation shower 804 is stainless steel seamless pipe, be "T"-shaped with the flat siphunculus 805 of stainless steel and be connected, the top of the flat siphunculus 805 of stainless steel is provided with the fan nozzle 803 of angle adjustable, and fan nozzle 803 is 165 ° of angles with vertical direction and upwards arranges.The flat siphunculus 805 of stainless steel is connected by Connection Block axle 806 with lower rotation shower 804, Connection Block axle 806 is connected with Connection Block 808 by rotating seat 807 with the flat siphunculus 805 of stainless steel, is provided with O RunddichtringO 809, axle card 810 and band sealing ring deep groove ball bearing 811 in rotating seat 807 and Connection Block 808.Connection Block axle 806 is connected by flange 812 with lower rotation shower 804.
Shown in 11, wind is cut assembly and is comprised top and the bottom with reference to the accompanying drawings.Top is divided and is arranged in lifting cover assembly 404, and the top of lifting cover assembly 404 connects windward Pipe Cutting 901 by airduct, and windward Pipe Cutting 901 combined shaped are inverted " Qian ", and windward Pipe Cutting 901 inner sides are evenly equipped with straight line tuyere 902.Near lifting cover assembly 404 tops, be also provided with wind and cut self-cleaning pipe 903, it is horizontally disposed that wind is cut self-cleaning pipe 903, and end face is provided with and cleans shower nozzle 904, cleans shower nozzle 904 and wind and cut self-cleaning pipe 903 and be 135 ° of angles and arrange downwards.Leeward Pipe Cutting 905 correspondences are arranged on the mounting hole site below of rotating disc 201.
Shown in 12, because windward Pipe Cutting 901 combined shaped are inverted " Qian ", top is stainless steel light pipe 906 with reference to the accompanying drawings, and the downward pipeline of side is the flat siphunculus 907 of stainless steel, on stainless steel light pipe 906 and the flat siphunculus 907 of stainless steel, is evenly equipped with straight line tuyere 902.Wherein, it is downward that side straight line tuyere 902 and the flat siphunculus 907 of stainless steel are 85 ° of angles, and the straight line tuyere 902 at top vertically downward.On the stainless steel light pipe 906 at top, pass through Connection Block axle 908 vertical connecting stainless steel light pipes 909, Connection Block axle 908 is connected by Connection Block 910 with stainless steel light pipe 906, wherein, in Connection Block 910, be provided with successively rotating seat 911, O RunddichtringO 912, band sealing ring deep groove ball bearing 913 and axle card 914.Windward Pipe Cutting 901 is suspended in lifting cover assembly 404 by connecting upper flange 915 by vertical stainless steel light pipe 909.
Shown in 13, the wind Pipe Cutting 905 of bottom is the flat siphunculus of stainless steel with reference to the accompanying drawings, and leeward Pipe Cutting 905 tops are evenly equipped with straight line tuyere 902, and straight line tuyere 902 is 85 ° of angles upwards with leeward Pipe Cutting 905.The below of leeward Pipe Cutting 905 is connected with Connection Block axle 917 by Connection Block 916.Wherein, Connection Block interior 916 is provided with rotating seat 918, O RunddichtringO 919, band sealing ring deep groove ball bearing 920 and axle card 921 successively.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.
Claims (10)
1. a cylinder head cleaning machine, comprise frame, it is characterized in that: described frame the place ahead is workbench, described workbench is supported by rotating mechanism, and drive worktable rotary, described workbench above and below is equipped with spray assembly and wind is cut assembly, the spray assembly of described top and wind are cut assembly and are arranged in elevating mechanism, and drive it to move up and down by elevating mechanism, described spray assembly is connected with reservoir, the below of described workbench is also provided with water receiving tank, described water receiving tank is connected with described reservoir, described wind is cut assembly and is connected with air accumulator, described reservoir is connected with described spray assembly by spray scavenging pump or spray rinsing pump respectively by bag filter again, described cleaning machine also comprises the guidance panel that is arranged on the main control cabinet at frame rear and workbench top.
2. a kind of cylinder head cleaning machine according to claim 1, it is characterized in that: described rotating mechanism comprises rotating disc, described rotating disc is provided with mounting hole site, described mounting hole site is provided with positioning seat, the below of described rotating disc connects motor by gear train, by rotating disc described in driven by motor, rotates.
3. a kind of cylinder head cleaning machine according to claim 1, is characterized in that: described water receiving tank comprises side plate, and described side plate is connected by inclined-plane with base plate, is also provided with water spilage tray in described water receiving tank, and described water receiving tank bottom is connected with water channel.
4. a kind of cylinder head cleaning machine according to claim 1, is characterized in that: described reservoir is auxiliary connection tank also, heats, then be delivered to spray assembly by pipeline by secondary tank to entering the water of bag filter.
5. according to a kind of cylinder head cleaning machine described in claim 1 or 4, it is characterized in that: described reservoir side is provided with return pipe, the water inlet correspondence of described return pipe is provided with filter basket, is also provided with spill case on described reservoir.
6. a kind of cylinder head cleaning machine according to claim 5, is characterized in that: on described conveyance conduit, be also provided with vapor processor.
7. a kind of cylinder head cleaning machine according to claim 1, is characterized in that: described elevating mechanism comprises individual motor, and motor output shaft drives lifting cover assembly to move up and down by eccentric wheel assembly.
8. according to a kind of cylinder head cleaning machine described in claim 1 or 7, it is characterized in that: described upper spray assembly is suspended in lifting cover assembly by swivel joint, lower spray assembly correspondence is arranged on the mounting hole site below of rotating disc.
9. a kind of cylinder head cleaning machine according to claim 8, it is characterized in that: described upper spray assembly comprises swivelling-nozzle, the inner side of upper swivelling-nozzle is evenly equipped with nozzle, the top nozzle of described lower rotation shower, nozzle be vertically 165 ° of angles and upwards arrange.
10. according to a kind of cylinder head cleaning machine described in claim 1 or 7, it is characterized in that: described top wind is cut assembly suspension and is arranged in lifting cover assembly, described leeward is cut the mounting hole site below that assembly correspondence is arranged on rotating disc; Described top wind is cut assembly and is comprised windward Pipe Cutting, described windward Pipe Cutting inner side is evenly equipped with tuyere, and described top wind is cut assembly and also comprised that wind cuts self-cleaning pipe, and described wind is cut self-cleaning pipe and arranged near lifting cover assembly top, it is horizontally disposed that described wind is cut self-cleaning pipe, and end face is provided with cleaning shower nozzle.
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CN201410364182.0A CN104162519B (en) | 2014-07-28 | 2014-07-28 | A kind of cylinder head cleaning machine |
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CN201410364182.0A CN104162519B (en) | 2014-07-28 | 2014-07-28 | A kind of cylinder head cleaning machine |
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CN105127136A (en) * | 2015-10-13 | 2015-12-09 | 长兴亿帆电脑袜机厂 | Cleaning machine |
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