CN1055680A - Noble and unsullied type stepping through type cleaning machine - Google Patents
Noble and unsullied type stepping through type cleaning machine Download PDFInfo
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- CN1055680A CN1055680A CN 91106612 CN91106612A CN1055680A CN 1055680 A CN1055680 A CN 1055680A CN 91106612 CN91106612 CN 91106612 CN 91106612 A CN91106612 A CN 91106612A CN 1055680 A CN1055680 A CN 1055680A
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Abstract
Noble and unsullied type stepping through type cleaning machine is gone up the vertical jet pipe that adopts magnetic valve off-load step-down to guarantee upper nozzle (3) by cleaning fluid induction system (12), compressed air conveying system (9), and accurately location and conveyer belt transmission system (5) adopt mother and sons' motor that the stepping speed-changing braking is located to have realized upper and lower rotary nozzle (3), (6), part are carried out six hydro-peenings, curtain open and close devices (4) separates each chamber and the dynamically use of sample valve effectively in addition, and the present invention has the flexibility of universal cleaning machine and the performance of tailored version cleaning machine high cleanliness.
Description
The present invention relates to the cleaning of part, be specifically related to the through type cleaning machine.
Be used for the special-purpose and universal two big classes of through type cleaning machine branch that part in enormous quantities cleans in the known technology: tailored version has the function of location, six jet cleanings of fixed point, is easy to the cleannes that reach higher.But design, the manufacturing cycle is long, cost is higher, equipment is flexible little, is unfavorable for the update of product: universally be forward and backward can the arriving by hydro-peening that part is moved for four sides up and down is provided with nozzle and carries out hydro-peening, often the part nozzle be obliquely installed.The forward and backward side that the oblique part of nozzle is moved carries out hydro-peening.Flow in system is certain, guarantee under the situation of hydro-peening pressure, can not the multiselect nozzle.Have to draw back the nozzle spacing.Generally reach more than 80 millimeters.Therefore some positions of part are difficult to clean to.Even there be " dead band ".Also have and use the V-type nozzle to enlarge liquid stream coverage rate, but reduced jet power, part is difficult for cleaning up; Has cleaning.Dry up two stations or cleaning, rinsing, dry up the through type cleaning machine of three stations, the two-layer staggered rubber door curtain of stopping out of the general employing of separation between its two Room or three Room, move continuously each chamber rubber door curtain opened and produce cleaning fluid and rinsing liquid string chamber when entering down station being cleaned part, therefore should not clean as the part that does not allow the kish cleaning agent before the surface treatment, and main as slightly washing.
For overcoming above-mentioned deficiency, the invention provides a kind of flexibility of existing universal cleaning machine, the workpiece location of tailored version cleaning machine and the noble and unsullied type stepping through type cleaning machine of six jet cleaning functions of similar fixed point are arranged again.
The present invention be achieved in that the upper and lower rotary nozzle in each chamber to workpiece carry out six hydro-peening-two Room for the purge chamber and dry up the chamber, three Room for cleaning, rinsing and dry up the chamber; The magnetic valve that the off-load step-down is set in gas, the liquid conveying system is oriented in upper nozzle to adopt in the conveyer belt transmission system biconical rotor braking motor to make conveyer belt transfer at a slow speed by high-speed mobile, and convergence and braking reach accurate location; Adopted the door curtain automatic opening-closing, made cleaning, rinsing and dry up each chamber and can separate effectively; Adopted the sample valve that can dynamically take a sample at any time, with control cleaning fluid from cleanliness.
State the present invention below in conjunction with the accompanying drawing sample:
Fig. 1: the noble and unsullied type stepping in two Room through type cleaning-machine structure schematic diagram;
Fig. 2, be the vertical view of Fig. 1;
Fig. 3: upper and lower nozzle structure and cleaning fluid induction system schematic diagram;
Fig. 4: conveyer belt transmission and control system schematic diagram:
Fig. 5: the vertical view that is Fig. 4;
Fig. 6: two Room curtain open and close devices schematic diagrames;
Fig. 7: the vertical view that is Fig. 6; Fig. 9: the noble and unsullied type stepping in three Room through type
Fig. 8: sample valve structural representation; The cleaning machine systematic schematic diagram.
Cleaning machine of the present invention illustrated in figures 1 and 2 is mainly by fuselage (1), last cover (2), upper nozzle (3), curtain open and close devices (4), conveyer belt transmission and control system (5), lower nozzle (6), dirty water tank (7), clear water tanks and heating system (8), compressed air conveying system (9), return liquid purification system (10), oil water separator (11), cleaning fluid induction system (12) drawer type filter cleaner device (13) and electric control system are formed, fuselage (1) is a tower structure, be provided with conveyer belt transmission and control system (5) lower nozzle (6) in the fuselage (1), dirty water tank (7), clear water tanks and heating system (8), drawer type filter cleaner device (13), last cover (2) is positioned on the fuselage (1)
Last cover (2) is divided into two Room or three Room by the rubber door curtain, each indoor upper nozzle (3) that is provided with, the top of last cover (2) is curtain open and close devices (4), and compressed air conveying system (9), time liquid purification system (10) oil water separator (11) and cleaning fluid induction system (12) are positioned at a side of fuselage (1); Cleaning machine generally is divided into two Room and three Room, only have and clean and what dry up two stations is two Room, has cleaning, rinse and what dry up three stations is three Room, the used nozzle structure in each chamber is identical, clean also identically with recycling processing system with the liquid conveying system of rinsing, difference uses water, the rinsing station add cleaning agent to use clear water, dry up the gas that station uses compressed air conveying system at washing station.
Rotating nozzle structure shown in Fig. 3 is mainly by upper nozzle (3), lower nozzle (6), positioning disk (25), piston (26), annex core jet pipe (15) combines, lower nozzle has a horizontal jet pipe (13) that can rotate around vertical axis, the jet pipe of upper nozzle is a door character type, form by two vertical jet pipes (14) and a horizontal jet pipe (17) connection, also can be at the middle installation accessories core jet pipe (15) of the vertical rotating shaft of JiongZi Xing jet pipe, one positioning disk (25) is arranged on the upper nozzle rotating shaft, it is other that piston (26) is positioned at positioning disk (25), work as gas, after the whole lotus step-downs of liquid induction system, piston (26) is located in the locating slot of pin insertion positioning disk (25) by spring thrust, make vertical jet pipe (14) accurately be positioned the both sides of workpiece moving direction, do not influence the stepping of workpiece; Upper and lower shower nozzle rotating shaft is concentric, on all jet pipes by the asymmetric nozzle that has been crisscross arranged (16), the spacing between the nozzle (16), vertical jet pipe (14) be t, horizontal jet pipe (13), (17) be t
1, the nozzle interlace value is 0.48～0.52t and 0.48～0.52t
1, but rotating shaft center is h apart from nearest distance one side of nozzle, opposite side is h+t
1/ 2, nozzle optimal spacing t of the present invention is 50～60 millimeters, t
1It is 39～45 millimeters.
Fig. 3 shows the cleaning fluid induction system simultaneously and mainly is made up of well strainer (18), centrifugal water pump (19), motor (20), pressure switch (21), Pressure gauge (22), sample valve (23), electromagnetism water valve (24), (27), electromagnetism water valve (24) is arranged on the bypass of induction system, bear the main effect of system unloaded step-down, electromagnetism water valve (27) then links to each other with upper nozzle (3), play a part to make system's continuation off-load step-down and make piston water vat off-load step-down, be beneficial to piston (26) and positioning disk (25) braking JiongZi Xing jet pipe location.
Fig. 4 and conveyer belt transmission shown in Figure 5 and control system are mainly changeed in braking motor (28), workpiece basket (29), chain wheel pair (30), gear pair (31), control panel (32), combination of travel switch (33), conveyer belt (34) by biconial and are formed;
Work basket (29) is being set on the conveyer belt (34), the centre-to-centre spacing of adjacent two workpiece baskets (29) is called step pitch A, the centre-to-centre spacing of the adjacent purge chamber of step pitch A and two Room or three Room is complementary, conveyer belt (34) whenever moves a step pitch A, (32 〕 rotation turn around control panel, there are two adjustable blocks in position to control the output speed of biconical rotor braking motor (28) by combination of travel switch (33) on the control panel (32), biconical rotor braking motor (28) also claims mother and sons' motor, female motor can move quickly into conveyer belt (34) earlier and become convergence and the accurate location of braking at a slow speed when near a step pitch than the big several times of output speed of sub-motor.
Fig. 6 and curtain open and close devices shown in Figure 7 mainly are made up of middle door curtain (35), steel wire rope (36) reductor (37), motor (38), intermediate pulley (39), balancing weight (40) and (42), preceding door curtain (41), rope sheave (43) and (44), bearing assembly (45), travel switch (46), travel switch (46) has two, and they are 1 * K and 4 * K.Control the keying of door curtain (35) and (41) respectively; When being two Room, cleaning machine is divided into by a middle door curtain (35), a preceding door curtain (41) and a fixed back door curtain; Back door curtain is the wrong double-deck rubber bar door curtain of settling of a kind of oral sex of stopping, and middle door curtain (35) and preceding door curtain (41) are whole rubber door curtains.
Sample valve shown in Figure 8 mainly is made up of left valve seat (47), spheroid (48), O-ring seals (49), (50), (51) and (52), valve rod (53), right valve seat (54), entry needle (55), valve body (56), and the employing of entry needle (55) makes that sample valve processing is simple and easy.
Fig. 9 shows compressed air conveying system and mainly is made up of pressure-reducing valve (57), air-operated solenoid valve (58), pressure switch (21) and Pressure gauge (22).
Fig. 9 also shows back liquid purification system and mainly is made up of drawer type filter cleaner device (13), dirty water tank (7), oil water separator (11) (referring to Fig. 2), well strainer (18) centrifugal water pump (59), motor (60), section last valve (61), Pressure gauge (22), vortex separator (62), and wherein centrifugal water pump (59), motor (60), stop valve (61), vortex separator (62) are referred to as the dynamical type purifier again; Used cleaning fluid passes through back and enters clear water tanks (8) after liquid purification system is handled again and deliver to shower nozzle by the cleaning fluid induction system and use circulation so repeatedly.
Below by Fig. 9 the course of work of the present invention is described: magnetic valve 2DT, 5DT energising is (when using electric heater before the work, the electric heater energising) water of water tank heats up, when reaching predetermined temperature, thermostatic control is carried out in electric contact thermometer control magnetic valve 2DT, 5DT (or electric heater) outage so repeatedly.During work, start play button, clean motor 1D, rinse motor 8D, dynamical type purifies motor 6D, 9D, fog discharge blower fan 5D, water-oil separating motor 7D, 10D and magnetic valve 3DT, 6DT, the 7DT work of switching on simultaneously, each gas, the liquid induction system is with cleaning fluid, rinsing liquid and compressed air are sent into three pairs of shower nozzles respectively, shower nozzle generation rotation is carried out six jet cleanings to work and is dried up, its time is controlled by the time relay, one to the scheduled time, magnetic valve 3DT, 6DT, the 7DT outage, electromagnetism water valve 1DT, the 4DT energising, system's bypass off-load step-down, piston cylinder off-load step-down, piston (26) is inserted in the locating slot of positioning disk (25) by its alignment pin of spring thrust, and the vertical jet pipe (14) of upper nozzle accurately is positioned the both sides of workpiece moving direction; When system pressure is reduced to when certain (as 0.05～0.15MPa), low pressure relay 1PJ, 2PJ, 3PJ sender that bypass is provided with, reach the motor (38) of curtain open and close devices through the time-delay relay time-delay, the motor 2D running of switching on, middle door curtain (35) and preceding door curtain (41) rise simultaneously, rise to preset height, 1 * K of travel switch (46) sends signal, and motor 2D has a power failure; Female motor 3D energising in the conveyer belt transmission system at this moment, the conveyer belt holder workpiece and is moved forward, near a step pitch time, travel switch 2 * K sends signal, female motor 3D outage, sub-motor energising, conveyer belt becomes convergence at a slow speed, when reaching a step pitch, travel switch 3 * K sender, sub-motor 4D outage workpiece location, motor 2D energising counter-rotating in the curtain open and close devices simultaneously, door curtain is to the whereabouts, when falling, and travel switch 4 * K sender, motor 2D outage, magnetic valve 3DT, 6DT, 7DT energising enter second working cycles; Singly periodic duty and full-automatic periodic duty automatically of the present invention manually controlled by electric switching,
Cleaning machine of the present invention is complete except that the function that possesses modern universal cleaning machine, automaticity is high, jet velocity is high, cleaning fluid filters and purify the advantages such as precision height, oil-water separation are good, also has following advantage:
1, the rotary nozzle that accurately makes that accurately is positioned both sides and workpiece stepping location of the vertical jet pipe of upper nozzle can carry out six hydro-peenings to workpiece, has improved the cleannes of workpiece;
2, adopt the magnetic valve off-load step-down of gas, liquid induction system and the off-load step-down of bypass electromagnetism water valve to control the position of jet pipe and adopt mother and sons' motor to make conveyer belt speed change stepping location, it is simple in structure, accurate positioning, fortune bar are reliable;
3, because to six hydro-peenings of workpiece, injector spacing is less, be again to be interspersed by asymmetric, so have ready conditions designs of nozzles is become the big awl tube bundle shape jet nozzle of jet power, its area coverage increases, overcome existing universal cleaning machine generation cleaning " dead band " and caused cleaning the not high problem of cleannes, played the effect of similar tailored version cleaning machine fixed point hydro-peening;
4, on the cleaning fluid induction system sample valve is housed, can carries out dynamic sample analysis to working solution at any time, help grasping the top 5 factor of cleaning, make it to reach optimal parameter by adjustment;
5, curtain open and close devices has been realized hydro-peening, rinsing, has been dried up the effective isolation between each chamber, and cleaning fluid and washings are effectively separated, and is washed unlikely kish cleaning agent on the workpiece;
6, upper nozzle has the annex core jet pipe, and shape is very simultaneously cleaned up at the close workbench center of complicated parts;
7, complete machine structure is flexible big, and workpiece universal is strong; Make simpler and easyly, cost is also lower.
The present invention has designed the noble and unsullied type stepping through type cleaning machine of two kinds of types of three kinds of specification two Room of workbench face width 500,700,900 (millimeter) and three Room, and wherein GBTQ * 700 worker's types adopt following parameter:
Pump capacity Q=25t/h; 70 ℃ of liquid temperature;
Shower nozzle hydraulic pressure 8.2Kg/cm
2
Dry up pressure 3.5Kg/cm
2Compressed air require 40m '/h;
The hydro-peening time: 5min;
The 6105Q-1 diesel-engine body is carried out hydro-peening, and its cleannes are 63.5 milligrams, meet and exceed the level of 70 milligrams of international advanced cleannes standards.
Claims (4)
1, noble and unsullied type stepping through type cleaning machine mainly is made up of fuselage (1), last cover (2), upper nozzle (3) curtain open and close devices (4), conveyer belt transmission and control system (5), lower nozzle (6), dirty water tank (7), clear water tanks and heating system (8), compressed air conveying system (9), time liquid purification system (10), oil water separator (11), cleaning fluid induction system (12), drawer type filter cleaner device (13) and electric control system; Fuselage (1) is a frame structure, be provided with conveyer belt transmission and control system (5) in it, lower nozzle (6), dirty water tank (7), clear water tanks and heating system (8), drawer type filter cleaner device (13), last cover (2) is positioned on the fuselage (1), last cover (2) is divided into two Room or three Room with door curtain, each is indoor upper nozzle (3), the top of last cover (2) is curtain open and close devices (4), and compressed air conveying system (9), return liquid purification system (10), oil water separator (11) and cleaning fluid induction system (12) are positioned at a side of fuselage, it is characterized in that:
A, rotating nozzle structure is mainly by upper nozzle (3), lower nozzle (6), positioning disk (25), piston (26) and annex core jet pipe (15) are formed, lower nozzle has a horizontal jet pipe (13) that can rotate around vertical axis, the jet pipe of upper nozzle is a door character type, form by two vertical jet pipes (14) and a horizontal jet pipe (17) connection, in the middle of rotating shaft, a core jet pipe (15) can be installed, last lower nozzle rotating shaft is concentric, on all jet pipes by the asymmetric nozzle that has been crisscross arranged (16), when rotary nozzle stops that workpiece carried out six hydro-peenings, the alignment pin of piston (26) inserts in the locating slot of the positioning disk (25) on the rotating shaft, the vertical jet pipe (14) of upper nozzle accurately is positioned the both sides of workpiece moving direction;
Be provided with the electromagnetism water valve (24) of the magnetic valve (58), (27) and the bypass off-load step-down that make the system unloaded step-down in b, compressed air conveying system (9) and the cleaning fluid induction system (12);
Be provided with the biconical rotor braking motor (28) that makes conveyer belt (34) when stepping, transfer convergence at a slow speed and braking location in c, conveyer belt transmission and the control system (5) by fast moving;
D, curtain open and close devices mainly are made up of middle door curtain (35), steel wire rope (36), reductor (37), motor (38), intermediate pulley (39), balancing weight (40) and (42), preceding door curtain (41), rope sheave (43) and (44), bearing assembly (45), travel switch (46);
Be provided with the sample valve (23) that dynamically to take a sample at any time in e, the cleaning fluid induction system.
2, cleaning machine according to claim 1 is characterized in that the nozzle (16) on the jet pipe is 0.48～0.52 injector spacing by the asymmetric interlace value that is crisscross arranged.
3, cleaning machine according to claim 1 is characterized in that middle door curtain (35) and the preceding door curtain (41) in the curtain open and close devices is whole rubber door curtain.
4, cleaning machine according to claim 1 is characterized in that sample valve (23) mainly is made up of left valve seat (47), spheroid (48), the sealing of O shape (49), (50), (51) and (52), valve rod (53), right valve seat (54), entry needle (55), valve body (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91106612 CN1021107C (en) | 1991-01-18 | 1991-01-18 | Highly clean step by step passed cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91106612 CN1021107C (en) | 1991-01-18 | 1991-01-18 | Highly clean step by step passed cleaner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1055680A true CN1055680A (en) | 1991-10-30 |
| CN1021107C CN1021107C (en) | 1993-06-09 |
Family
ID=4908005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91106612 Expired - Fee Related CN1021107C (en) | 1991-01-18 | 1991-01-18 | Highly clean step by step passed cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1021107C (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513300A (en) * | 2011-12-25 | 2012-06-27 | 溧阳市科华机械制造有限公司 | Device for cleaning water jacket interlayer of intermediate bearing body |
| CN102921662A (en) * | 2012-11-22 | 2013-02-13 | 苏州市苏杭科技器材有限公司 | Automatic cleaner for cages |
| CN103008275A (en) * | 2012-12-03 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Double-inlet and double-outlet rotary spray type cleaning machine |
| CN101602053B (en) * | 2009-06-30 | 2014-05-21 | 宜昌英汉超声电气有限公司 | Top-lifting step conveyance multi-purpose cleaning machine with material frame provided with spray nozzle |
| CN104162519A (en) * | 2014-07-28 | 2014-11-26 | 重庆科本科技有限公司 | Cylinder head cleaning machine |
| CN106269644A (en) * | 2016-08-26 | 2017-01-04 | 卢明杰 | A kind of resource exploration miner device for high-efficiency cleaning |
| CN106311649A (en) * | 2015-06-22 | 2017-01-11 | 法孚动力公司 | Parts washer with fast-opening flexible door |
| CN107583898A (en) * | 2017-05-31 | 2018-01-16 | 广西南宁东能科技有限责任公司 | A kind of practical environmental protecting device |
| CN108311440A (en) * | 2017-12-08 | 2018-07-24 | 安徽通润汽车零部件有限公司 | A kind of jack metal component cleaning equipment and cleaning method |
| CN108838134A (en) * | 2018-04-13 | 2018-11-20 | 安徽畅宇泵阀制造有限公司 | A kind of cleaning device of the pump housing |
| CN110270539A (en) * | 2019-04-30 | 2019-09-24 | 宁波恒帅微电机有限公司 | The washer of automatic liquid-spraying and air blowing |
| US10758949B2 (en) | 2016-08-26 | 2020-09-01 | Ridel | Pneumatic washing and drying machine |
| CN112058751A (en) * | 2020-07-21 | 2020-12-11 | 芜湖懒人智能科技有限公司 | Positioning cleaning machine for aluminum alloy parts |
| US20210346553A1 (en) * | 2020-05-07 | 2021-11-11 | SteriGun, Inc. | Disinfecting system and method |
-
1991
- 1991-01-18 CN CN 91106612 patent/CN1021107C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101602053B (en) * | 2009-06-30 | 2014-05-21 | 宜昌英汉超声电气有限公司 | Top-lifting step conveyance multi-purpose cleaning machine with material frame provided with spray nozzle |
| CN102513300A (en) * | 2011-12-25 | 2012-06-27 | 溧阳市科华机械制造有限公司 | Device for cleaning water jacket interlayer of intermediate bearing body |
| CN102921662A (en) * | 2012-11-22 | 2013-02-13 | 苏州市苏杭科技器材有限公司 | Automatic cleaner for cages |
| CN103008275A (en) * | 2012-12-03 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Double-inlet and double-outlet rotary spray type cleaning machine |
| CN104162519A (en) * | 2014-07-28 | 2014-11-26 | 重庆科本科技有限公司 | Cylinder head cleaning machine |
| CN106311649A (en) * | 2015-06-22 | 2017-01-11 | 法孚动力公司 | Parts washer with fast-opening flexible door |
| CN106269644A (en) * | 2016-08-26 | 2017-01-04 | 卢明杰 | A kind of resource exploration miner device for high-efficiency cleaning |
| US10758949B2 (en) | 2016-08-26 | 2020-09-01 | Ridel | Pneumatic washing and drying machine |
| CN107583898A (en) * | 2017-05-31 | 2018-01-16 | 广西南宁东能科技有限责任公司 | A kind of practical environmental protecting device |
| CN108311440A (en) * | 2017-12-08 | 2018-07-24 | 安徽通润汽车零部件有限公司 | A kind of jack metal component cleaning equipment and cleaning method |
| CN108838134A (en) * | 2018-04-13 | 2018-11-20 | 安徽畅宇泵阀制造有限公司 | A kind of cleaning device of the pump housing |
| CN110270539A (en) * | 2019-04-30 | 2019-09-24 | 宁波恒帅微电机有限公司 | The washer of automatic liquid-spraying and air blowing |
| US20210346553A1 (en) * | 2020-05-07 | 2021-11-11 | SteriGun, Inc. | Disinfecting system and method |
| CN112058751A (en) * | 2020-07-21 | 2020-12-11 | 芜湖懒人智能科技有限公司 | Positioning cleaning machine for aluminum alloy parts |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1021107C (en) | 1993-06-09 |
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