The rollon preparation method of a kind of solvent-free double-component polyurethane synthetic leather and the synthetic leather of equipment and preparation
Technical field
The invention belongs to Synthetic Leather technical field, relate generally to a kind of preparation method and the equipment that have employed rollon solvent-free double-component polyurethane synthetic leather, and the synthetic leather that the method is produced.
Background technology
Leather industry is the conventional industries that China has comprehensive advantage. At present, the leather output of China accounts for more than the 20% of Gross World Product.
Natural leather has excellent natural characteristic, is commonly used by people for industry-by-industry, but along with people are to the multiplication of leather demand, limited natural leather can not be met the need of market. The appearance of synthetic leather, compensate for the deficiency of this respect just. The output of China's synthetic leather, always in increasing progressively state, has become the big producing country of world's synthetic leather, more has flourish trend under big economic environment.
Synthetic Leather is the macromolecular material that a class has property, through the research and development of twenties years, present Synthetic Leather has had the wear-resisting of excellence, folding, solvent resistant, oil resistant, the mechanical property such as ageing-resistant, and there is the feel of the excellence the same with natural leather, surface luster is soft, and adhesive property excellent between base material, also possesses ventilative, can wash simultaneously, easy to process, the advantage such as cheap, is the ideal substitute of natural leather, is widely used in footwear, suitcase, clothes, sofa, automotive trim, furniture etc.
What widely use in existing market is the oiliness synthetic leather having solvent, this leather pollutes big, easily residual, many enterprises once made the transition production Waterborne synthetic leather for this reason, although Waterborne synthetic leather ecological, environmental protective, but still organic solvent need to be mixed, and stability is also not as oiliness synthetic leather, turn to for this reason and produced the synthetic leather without solvent, without organic solvent in starting material, mean that volatile organic compounds (VOC) is almost equal to zero, reach the effect in Control pollution source, also eliminate the exhaust emission to environment, realize cleaner production, without that kind of pungent taste in the past in workshop, air has been got well a lot, also protect the health of operation workman simultaneously. therefore, producing synthetic leather with solventfree resin, it can be said that " omnidistance no pollution ", if promoting this technology, this pollution industry in the past of synthetic leather will thoroughly move towards environmental protection.
No-solvent polyurethane synthetic leather also has excellent process based prediction model simultaneously, and such as ventilative and water vapour permeability, folding resistance, wear resistance, ageing resistance, excellent draws high intensity and elongation. Although without solvent PU synthetic leather production technique or one piece " experiment field ", just coming out of from laboratory, but market degree of recognition is very high, especially the enterprise such as the case and bag of the Western European countries, furniture, leatherware, is all seeking free of contamination leather material. So, have more good market outlook without solvent PU synthetic leather.
Summary of the invention
In order to cater to the market requirement and deficiency existing for prior art, an object of the present invention proposes a kind of rollon preparation method without solvent dual-component polyurethane synthetic leather, and this rollon preparation method's technique is simple, can directly complete in streamline previous step, energy consumption is low, with low cost.
The two of the object of the present invention are to provide the equipment realizing above-mentioned rollon preparation method.
The three of the object of the present invention are to provide the Synthetic Leather adopting above-mentioned rollon preparation method to prepare.
As the rollon preparation method without solvent dual-component polyurethane synthetic leather of first aspect present invention, specifically comprise the steps:
1) raw material preparation step:
In massfraction, by the polyvalent alcohol of 100 parts, the chainextender of 2-30 part, the promotor of 0.05-2 part, the tensio-active agent of 0.2-2 part, the flow agent of 0.2-1 part, the UV light absorber of 0-3 part, the water-retaining agent of 0-10 part, the matting agent of 0-5 part, the coupling agent of 0-2 part, the filler of 0-10 part, after the tinting material of 5-30 part stirs, as A1 material, add in the A1 batch can of the first casting molding machine; Or the tinting material of 5-30 part is branched away in the color material tanks joining separately the first casting molding machine;
The excessive prepolymer of isocyanate group isocyanic ester or isocyanic ester and polyol reaction obtained is expected as B1, adds in the B1 batch can of the first casting molding machine;
In massfraction, by the polyvalent alcohol of 100 parts, the chainextender of 0-10 part, the promotor of 0.05-2 part, all bubble agent of 0-2 part, the pore-creating agent of 0-1 part, the UV light absorber of 0-3 part, the oxidation inhibitor of 0-3 part, after the whipping agent of 0-10 part stirs, as A2 material, add in the A2 batch can of the 2nd casting molding machine; Isocyanic ester is expected as B2, adds in the B2 batch can of casting molding machine 2;
2) it is coated with cortex step:
B1 material=100:40��120 are expected according to mass ratio A1, in first casting molding machine, stir mixing system obtains the first compound after A1 material and B1 material being uniformly mixed in proportion, utilizing the spreader in the first casting molding machine to be uniformly coated on by the first compound in the separate-type paper got ready and form cortex, the thickness of described cortex coating is 0.02-0.05mm;
3) the first drying step
By step 2) separate-type paper that is coated with cortex sends in the first baking oven and is dried, and dry temperature is 80-140 DEG C, and the dry time is 0.5-3min;
4) coating binder step
B2 material=100:20��80 are expected according to mass ratio A2, in 2nd casting molding machine, stir mixing system obtains the 2nd compound after A2 material and B2 material being uniformly mixed in proportion, utilizing the spreader in the first casting molding machine to be evenly coated with on described cortex by the 2nd compound and form layer of adhesive layer, the thickness of the coating of the 2nd compound is 0.02-0.05mm;
5) the 2nd drying step
By step 5) separate-type paper with cortex that is coated with binder layer sends in the 2nd baking oven that to carry out second time dry, and the dry temperature of second time is room temperature-140 DEG C, and the dry time is 0.5-2min;
6) upper base material step
Through step 5) laminating upper base material on dried binder layer, after four rollers tractions stretch, obtain the leather crude product with separate-type paper;
7) dry solidification step
By step 7) the leather crude product with separate-type paper that obtains sends into and is dried solidification in dry solidification baking oven and obtains the leather blank with separate-type paper, temperature 80-140 DEG C of dry solidification, and the time of dry solidification is 1-5min;
8) rolling step
Through step 7) carrying out rolling with the leather blank of separate-type paper by rolling-up mechanism and obtain the leather blank coiled strip with separate-type paper after dry solidification.
Or, as the rollon preparation method without solvent dual-component polyurethane synthetic leather of first aspect present invention, specifically comprise the steps:
1) raw material preparation step:
In massfraction, by the polyvalent alcohol of 100 parts, the chainextender of 2-30 part, the promotor of 0.05-2 part, the tensio-active agent of 0.2-2 part, the flow agent of 0.2-1 part, the UV light absorber of 0-3 part, the water-retaining agent of 0-10 part, the matting agent of 0-5 part, the coupling agent of 0-2 part, the filler of 0-10 part, after the tinting material of 5-30 part stirs, as A1 material, add in the A1 batch can of the first casting molding machine; Or the tinting material of 5-30 part is branched away in the color material tanks joining separately the first casting molding machine;
The excessive prepolymer of isocyanate group isocyanic ester or isocyanic ester and polyol reaction obtained is expected as B1, adds in the B1 batch can of the first casting molding machine;
2) it is coated with cortex step:
B1 material=100:(40-120 is expected) according to mass ratio A1, in first casting molding machine, stir mixing system obtains the first compound after A1 material and B1 material being uniformly mixed in proportion, utilizing the spreader in the first casting molding machine to be uniformly coated on by the first compound in the separate-type paper got ready and form cortex, the thickness of described cortex coating is 0.02-0.05mm;
3) the first drying step
By step 2) separate-type paper that is coated with cortex sends in the first baking oven and is dried, and dry temperature is 80-140 DEG C, and the dry time is 0.5-3min;
4) upper base material step
Through step 3) laminating upper base material on dried cortex, after four rollers tractions stretch, obtain the leather crude product with separate-type paper;
5) dry solidification step
By step 4) the leather crude product with separate-type paper that obtains sends into and is dried solidification in dry solidification baking oven and obtains the leather with separate-type paper, temperature 80-140 DEG C of dry solidification, and the time of dry solidification is 1-5min;
6) rolling step
Through step 5) carrying out rolling with the leather blank of separate-type paper by rolling-up mechanism and obtain the leather blank coiled strip with separate-type paper after dry solidification.
In a preferred embodiment of the invention, if the first drying step cortex temperature out is too high, can also increasing by a cooling step after the first drying step, described cooling step is by through step 3) the dried separate-type paper with cortex sends in refrigerating unit and cools.
In a preferred embodiment of the invention, after described rolling step, increase by a leather separating step, this leather separating step be rolling step is obtained carry out being separated of separate-type paper and leather finish with the leather blank coiled strip of separate-type paper, isolate finished product without solvent dual-component polyurethane synthetic leather.
In a preferred embodiment of the invention, after described leather separating step, increase by a post curing step, the sending into without solvent dual-component polyurethane synthetic leather of the finished product obtained by leather separating step carry out in post curing baking oven post curing treatment obtain finished product without solvent dual-component polyurethane synthetic leather, post curing temperature is 80-120 DEG C, and the time is 24-72 hour.
In a preferred embodiment of the invention, described polyvalent alcohol is a kind of or two or more arbitrarily mixture in polyether glycol, polyoxypropyleneglycol, polyoxyethylene glycol, polytetramethylene glycol, polyether triol, polyester glycol, polycarbonate diol.
In a preferred embodiment of the invention, described polyvalent alcohol is a kind of or two or more arbitrarily mixture in the flame retardant type polyether glycol of molecular weight between 500-5000, flame retardant type polyester glycol, flame retardant type polycarbonate diol.
In a preferred embodiment of the invention, described isocyanic ester is a kind of or two or more arbitrarily mixture in tolylene diisocyanate, ditan-4,4-vulcabond, liquefied mdi, thick MDI, isophorone diisocyanate, dicyclohexyl methane diisocyanate.
In a preferred embodiment of the invention, described chainextender is neopentyl glycol, ethylene glycol, Diethylene Glycol, 1, a kind of or two or more arbitrarily mixture in 4 butyleneglycols, 1,6 hexylene glycols, 3-methyl 1,5 pentanediol, glycerol, TriMethylolPropane(TMP).
In a preferred embodiment of the invention, described promotor is a kind of or two or more arbitrarily mixture in tin class promotor, organic zinc class promotor, organo-bismuth class promotor, amine type accelerator.
In a preferred embodiment of the invention, described tensio-active agent is a kind of or two or more arbitrarily mixture in phosphoric acid ester anion surfactant, low bubble anion surfactant, low bubble nonionogenic tenside.
In a preferred embodiment of the invention, described flow agent is polyether-modified polysiloxane.
In a preferred embodiment of the invention, described UV light absorber is a kind of or two or more arbitrarily mixture in UV-1, UV-326, UV-531, UV-770.
In a preferred embodiment of the invention, described water-retaining agent is a kind of or two or more arbitrarily mixture in calcium oxide, Calcium Chloride Powder Anhydrous, Vanadium Pentoxide in FLAKES.
In a preferred embodiment of the invention, described matting agent is a kind of or two or more arbitrarily mixture in wax, diatomite, silicon-dioxide.
In a preferred embodiment of the invention, described coupling agent is a kind of or two or more arbitrarily mixture in aluminic acid compounds, titanate ester, silicane.
In a preferred embodiment of the invention, described filler is a kind of or two or more arbitrarily mixture in potter's clay, calcium carbonate, talcum powder, barium sulfate.
In a preferred embodiment of the invention, described tinting material is a kind of or two or more arbitrarily mixture in redness, yellow, blueness, white, black.
In a preferred embodiment of the invention, described foam stabilizer is silicone class A foam A stablizer.
In a preferred embodiment of the invention, described pore-creating agent is one or both the mixing in polyoxytrimethylene-ethylene oxide copolyether, polyoxygenated alkene-polysiloxane copolymer.
In a preferred embodiment of the invention, described antioxidant is a kind of or two or more arbitrarily mixture in antioxidant 1010, BHT, oxidation inhibitor T-215, oxidation inhibitor M-205.
In a preferred embodiment of the invention, described whipping agent is the one in water, air, F141b.
In a preferred embodiment of the invention, described base material be weave cotton cloth, one in fiber, non-woven fabrics, cow split skin, pigskin, sheepskin, PVC.
As the realization of second aspect present invention without the equipment of the rollon preparation method of solvent dual-component polyurethane synthetic leather, comprising:
Separate-type paper unwinding device, described separate-type paper unwinding device releases separate-type paper;
First casting molding machine, described first casting molding machine is positioned at the rear side of described separate-type paper unwinding device, receives separate-type paper that described separate-type paper anti-curling device brings and is coated with the first compound in described separate-type paper by its spreader;
First baking oven, described first baking oven is positioned at the rear side of described first casting molding machine, receives the separate-type paper being coated with the first compound that described first casting molding machine brings and is dried by the first compound in described separate-type paper and form cortex in separate-type paper;
Base material release stacking apparatus, described base material release stacking apparatus is positioned at the rear side of described first baking oven, receives the separate-type paper with cortex that described refrigerating unit brings and discharges base material simultaneously and be superimposed upon on described cortex by the base material discharged;
Traction mechanism, described traction mechanism is positioned at the rear side of described base material release stacking apparatus, and the separate-type paper being superimposed with base material and cortex brought by described base material release stacking apparatus carries out traction and stretches;
Dry solidification baking oven, described dry solidification baking oven be positioned at described traction mechanism rear side, receive described traction mechanism bring stretch after the separate-type paper being superimposed with base material and cortex be dried solidification to form leather blank in separate-type paper;
Wrap-up, described wrap-up is positioned at the rear side of described dry solidification baking oven, receive the separate-type paper with leather blank that described dry solidification baking oven brings and to its rolling.
Or, as the realization of second aspect present invention without the equipment of the rollon preparation method of solvent dual-component polyurethane synthetic leather, comprising:
Separate-type paper unwinding device, described separate-type paper unwinding device releases separate-type paper;
First casting molding machine, described first casting molding machine is positioned at the rear side of described separate-type paper unwinding device, receives separate-type paper that described separate-type paper anti-curling device brings and is coated with the first compound in described separate-type paper in described separate-type paper by its spreader;
First baking oven, described first baking oven is positioned at the rear side of described first casting molding machine, receives the separate-type paper being coated with the first compound that described first casting molding machine brings and is dried by the first compound in described separate-type paper and form cortex in separate-type paper;
2nd casting molding machine, described 2nd casting molding machine is positioned at the rear side of described first baking oven, receives described refrigerating unit and brings the separate-type paper with cortex and be coated with the 2nd compound on described cortex by its spreader;
2nd baking oven, described 2nd baking oven is positioned at the rear side of described 2nd casting molding machine, receives the separate-type paper with cortex being coated with the 2nd compound that described 2nd casting molding machine brings and carries out described 2nd compound drying and forms a binder layer;
Base material release stacking apparatus, described base material release stacking apparatus is positioned at the rear side of described 2nd baking oven, receives the separate-type paper being superimposed with binder layer and cortex that described 2nd baking oven brings and discharges base material simultaneously and be superimposed upon on described binder layer by the base material discharged;
Traction mechanism, described traction mechanism is positioned at the rear side of described base material release stacking apparatus, and the separate-type paper being superimposed with base material and cortex brought by described base material release stacking apparatus carries out traction and stretches;
Dry solidification baking oven, described dry solidification baking oven be positioned at described traction mechanism rear side, receive described traction mechanism bring stretch after the separate-type paper being superimposed with base material and cortex be dried solidification to form leather blank in separate-type paper;
Wrap-up, described wrap-up is positioned at the rear side of described dry solidification baking oven, receive the separate-type paper with leather blank that described dry solidification baking oven brings and to its rolling.
In a preferred embodiment of the invention, if the temperature of the first baking oven is too high, it is possible to the rear side of the first baking oven is provided with a refrigerating unit, receive described first baking oven and bring the separate-type paper with cortex and it is cooled.
In a preferred embodiment of the invention, increasing by a separate-type paper tripping device after described wrap-up, described separate-type paper tripping device receives the separate-type paper with leather blank that described wrap-up brings and is separated with separate-type paper by leather blank.
In a preferred embodiment of the invention, after described separate-type paper tripping device, increase by a post curing baking oven, described post curing baking oven receive leather blank that described separate-type paper tripping device brings and the leather blank received is carried out post curing obtain finished product without solvent dual-component polyurethane synthetic leather;
In a preferred embodiment of the invention, described first casting molding machine is equipped with two A1 batch cans and two B1 batch cans.
In a preferred embodiment of the invention, described first casting molding machine is equipped with multiple color material tanks.
In a preferred embodiment of the invention, described 2nd casting molding machine is equipped with two A2 batch cans and two B2 batch cans.
In a preferred embodiment of the invention, the spreader of described first casting molding machine comprises a pouring head and to the roller coating rolled, and described one to the rear side that the roller coating of roller is positioned at described pouring head, in order to control the coating thickness of described first compound; Wherein one to the roller coating contacted with described first compound in the roller coating rolled for timing self-cleaning roller. The clean-out system that described timing self-cleaning roller adopts when cleaning is ethyl acetate.
In a preferred embodiment of the invention, the spreader of described 2nd casting molding machine comprises a pouring head and to the roller coating rolled, and described one to the rear side that the roller coating of roller is positioned at described pouring head, in order to control the coating thickness of described first compound; Wherein one to the roller coating contacted with described first compound in the roller coating rolled for timing self-cleaning roller.
In a preferred embodiment of the invention, the pouring head in the spreader of described 2nd casting molding machine offers one and has added pore, as required, to carry out inflation and to utilize the principle of cake of beating eggs to carry out physical blowing.
In a preferred embodiment of the invention, described timing self-cleaning roller comprise coating roll, an exchange to deflector roll, be looped around described coating roll and an exchange to the coating zone on deflector roll, scavenging solution shower nozzle, clean hairbrush and air extractor, described scavenging solution shower nozzle, cleaning hairbrush and air extractor are arranged on the top of an exchange to the coating zone between deflector roll, cleaning hairbrush to contact to the coating zone between deflector roll with a described exchange, the clean-out system of scavenging solution shower nozzle ejection is ethyl acetate.
In a preferred embodiment of the invention, described base material release stacking apparatus comprises a base material unreeling structure and a base material overlaying mechanism, and wherein base material overlaying mechanism is one to the press bonding roller rolled, wherein at least one press bonding roller is warming mill.
Preparing without the above-mentioned preparation method of solvent dual-component polyurethane synthetic leather employing as third aspect present invention.
Manufacture craft of the present invention is simple, no matter is which kind of working method all can directly complete in streamline previous step, and energy consumption is low, with low cost.
The Synthetic Leather that the present invention produces, owing to working method is different, selects base material different, is widely used in suitcase, sofa, clothes, automotive trim, shoes, the every field such as furniture.
The Synthetic Leather that the present invention produces, through SGS detection not containing following common solvent: 1.DMF (dimethyl formamide); 2. toluene; 3. butanone; 4. acetone; 5. ethyl acetate.
The Synthetic Leather that the present invention produces, through SGS detection, reaches the 6P standard of European Union. 6P is cadmium (Cd), plumbous (Pb), mercury (Hg), sexavalent chrome (Cr6+), Polybrominated biphenyl (PBBs), polybromodiphenyl ether (PBDEs). Wherein the content of cadmium is that < 100ppm, all the other five kinds are < 1000ppm.
Relative to other prior art, tool of the present invention has the following advantages:
1) coating method is timing drum-type spread coating, and raw material is convenient to be cleaned, it is not easy to condense because of long-time.
2) energy-saving type baking oven, inner air blast circulation, volume is little, because without solvent, does not worry that solvent volatilizees in baking oven, and energy consumption is low.
3) cold front heavy rain, internal recycling, determines according to material property.
4) according to demand, working method different, has the leather of 2 kinds of specifications: the direct coated substrate type of a, and after coating cortex, without coating binder, direct coated substrate, once shaped, has very high cohesive strength too. B coating binder type, from coating cortex, then coating binder, finally coated substrate again, twice shaping, and gluing mainly also dividing has two kinds, and one is not expansion type, and one is expansion type.
Accompanying drawing explanation
Fig. 1 is the equipment schematic diagram that the embodiment of the present invention 1 realizes the rollon preparation method without solvent dual-component polyurethane synthetic leather.
Fig. 2 is the equipment schematic diagram that the embodiment of the present invention 2 realizes the rollon preparation method without solvent dual-component polyurethane synthetic leather.
Fig. 3 is the timing self-cleaning roller structural representation in the present invention first casting molding machine.
Fig. 4 is the timing self-cleaning roller structural representation in the present invention the 2nd casting molding machine.
Embodiment
Embodiment 1
Separate-type paper unwinding device 100, first casting molding machine 200, first baking oven 300, base material release stacking apparatus 400, traction mechanism 500, dry solidification baking oven 600, wrap-up 700, separate-type paper tripping device 800, post curing baking oven 900 is comprised without the equipment of the rollon preparation method of solvent dual-component polyurethane synthetic leather see the realization provided in Fig. 1, figure.
Separate-type paper unwinding device 100, first casting molding machine 200, first baking oven 300, base material release stacking apparatus 400, traction mechanism 500, dry solidification baking oven 600, wrap-up 700, separate-type paper tripping device 800, post curing baking oven 900 are arrange before and after streamline mode.
Separate-type paper unwinding device 100 releases separate-type paper 110, and the first casting molding machine 200 is positioned at the rear side of separate-type paper unwinding device 100, and the separate-type paper 110 that reception separate-type paper anti-curling device 100 is brought also is coated with the first compound 220 by its pouring head 210 in separate-type paper 110; Separate-type paper 110 can be designed various decorative pattern.
The roller coating 230,240 rolled is controlled its thickness by a couple after being arranged on pouring head 210 by the first compound 220. First casting molding machine 200 has two A1 batch cans and two B1 batch can (not shown)s, can accomplish continuous production like this, is unlikely to stop production when supplementary material. Certainly 3 pigment cylinders can also be equipped with in the first casting molding machine 200 in addition, it is possible to mixed the combination of various different colours decorative pattern by the adjustment of flow. In first casting molding machine 200, volume pump is high temperature resistant low speed volume pump (heatproof 450 DEG C, withstand voltage 10MPa). Heating material in first casting molding machine 200 adopts thermal oil circulation heating, to ensure heated constant temperature. Further provided with under meter in the first casting molding machine 200, under meter, with heating function, more can accurately draw the quality of the raw material that casting molding machine is told out. A couple in first casting molding machine 200 is lower to roller coating 230,240 rotating speed rolled, and precision comparison height, concrete error is 3.5-5 ��.
The roller coating 230 contacted with the first compound 220 in the roller coating 230,240 rolled is timing self-cleaning roller by a couple in the first casting molding machine 200, so that it can automatically clean within a certain period of time, do not worry owing to long-time work causes the condensation of the first compound 220. In conjunction with see Fig. 3, roller coating 230 comprise coating roll 231, exchange to deflector roll 232,233, be looped around coating roll 231 and an exchange to the coating zone 234 on deflector roll 232,233, scavenging solution shower nozzle 235, clean hairbrush 236 and air extractor 237, scavenging solution shower nozzle 235, cleaning hairbrush 236 and air extractor 237 are arranged on the top of an exchange to the coating zone 234 between deflector roll 232,233, cleaning hairbrush 236 to contact to the coating zone 234 between deflector roll 232,233 with an exchange, the clean-out system that scavenging solution shower nozzle 235 sprays is ethyl acetate.
First baking oven 300 is positioned at the rear side of the first casting molding machine 200, receives the separate-type paper being coated with the first compound that the first casting molding machine 200 brings and is dried by the first compound 220 in separate-type paper 110 and form cortex 310 in separate-type paper 110. First baking oven 300 is energy-saving type baking oven, adopts inner loop mode air blast, and this baking oven volume is little, more can reduce the loss of energy, and the length of the first baking oven 300 is 20m.
If the first baking oven 300 separate-type paper 110 temperature with cortex 310 out is too high, it is possible to increase by a refrigerating unit in the rear side of the first baking oven 300, receives the first baking oven 300 and bring the separate-type paper 110 with cortex 310 and it is cooled. Refrigerating unit is a cooling tank, adopts internal recycle cold wind to cool, and length is 4m. If the first baking oven 300 separate-type paper 110 temperature with cortex 310 out is suitable, then there is no need to increase refrigerating unit.
Base material release stacking apparatus 400 is positioned at the rear side of the first baking oven 300, receives the separate-type paper 110 with cortex 310 that the first baking oven 300 brings and discharges base material 410 simultaneously and be superimposed upon on cortex 310 by the base material 410 discharged. Base material release stacking apparatus 400 comprises base material releasing mechanism 430 and to the press bonding roller 420 rolled, and base material 410 superposition is pressed together on cortex 310 by this by the press bonding roller 420 rolled. Upper press bonding roller 421 in the press bonding roller 420 rolled is warming mill by this, adopt thermal oil carry out heating and can random regulating and controlling temperature.
Traction mechanism 500 is positioned at side after base material release stacking apparatus 400, and traction mechanism 500 is one or four rollers tractions mechanisms, is certainly also not limited to four rollers tractions mechanisms, it is possible to be the traction mechanism of three rollers tractions mechanism or more rollers. If needing the one or more take off roll in traction mechanism 500 to be designed to cooling roller, lead to into water coolant being superimposed with base material 410, the separate-type paper 110 of cortex 310 cools.
Dry solidification baking oven 600 is positioned at the rear side of traction mechanism 500, receives the separate-type paper 110 being superimposed with base material 410 and cortex 310 brought of traction mechanism 500 and is dried and is solidificated in separate-type paper 310 to form leather blank 610.
Wrap-up 700 is positioned at the rear side of dry solidification baking oven 600, receive the separate-type paper 310 with leather blank 610 brought of dry solidification baking oven 600 and to its rolling.
Owing to the leather blank 610 in dry solidification baking oven 600 separate-type paper 110 out has had certain intensity, therefore can increase by a separate-type paper tripping device 800 below at wrap-up 700, leather blank 610 is separated with separate-type paper 110.
Can below increase by a post curing baking oven 900 at separate-type paper tripping device 800 in addition, receive leather blank 610 that separate-type paper tripping device 700 brings and the leather blank 610 received is carried out post curing obtain finished product without solvent dual-component polyurethane synthetic leather 910.
Embodiment 2
Separate-type paper unwinding device 100, first casting molding machine 200, first baking oven 300, the 2nd casting molding machine 1000, the 2nd baking oven 1100, base material release stacking apparatus 400, traction mechanism 500, dry solidification baking oven 600, wrap-up 700, separate-type paper tripping device 800, post curing baking oven 900 and wrap-up 900 is comprised without the equipment of the rollon preparation method of solvent dual-component polyurethane synthetic leather see the realization provided in Fig. 2, figure.
Separate-type paper unwinding device 100, first casting molding machine 200, first baking oven 300, base material release stacking apparatus 400, traction mechanism 500, dry solidification baking oven 600, separate-type paper tripping device 700, post curing baking oven 800 and wrap-up 900 are arrange before and after streamline mode.
Separate-type paper unwinding device 100 releases separate-type paper 110, and the first casting molding machine 200 is positioned at the rear side of separate-type paper unwinding device 100, and the separate-type paper 110 that reception separate-type paper anti-curling device 100 is brought also is coated with the first compound 220 by its pouring head 210 in separate-type paper 110; Separate-type paper 110 can be designed various decorative pattern.
The roller coating 230,240 rolled is controlled its thickness by a couple after being arranged on pouring head 210 by the first compound 220. First casting molding machine 200 has two A1 batch cans and two B1 batch can (not shown)s, can accomplish continuous production like this, is unlikely to stop production when supplementary material. Certainly 3 pigment cylinders can also be equipped with in the first casting molding machine 200 in addition, it is possible to mixed the combination of various different colours decorative pattern by the adjustment of flow. In first casting molding machine 200, volume pump is high temperature resistant low speed volume pump (heatproof 450 DEG C, withstand voltage 10MPa). Heating material in first casting molding machine 200 adopts thermal oil circulation heating, to ensure heated constant temperature. Further provided with under meter in the first casting molding machine 200, under meter, with heating function, more can accurately draw the quality of the raw material that casting molding machine is told out. A couple in first casting molding machine 200 is lower to roller coating 230,240 rotating speed rolled, and precision comparison height, concrete error is 3.5-5 ��.
The roller coating 230 contacted with the first compound 220 in the roller coating 230,240 rolled is timing self-cleaning roller by a couple in the first casting molding machine 200, so that it can automatically clean within a certain period of time, do not worry owing to long-time work causes the condensation of the first compound 220. In conjunction with see Fig. 3, roller coating 230 comprise coating roll 231, exchange to deflector roll 232,233, be looped around coating roll 231 and an exchange to the coating zone 234 on deflector roll 232,233, scavenging solution shower nozzle 235, clean hairbrush 236 and air extractor 237, scavenging solution shower nozzle 235, cleaning hairbrush 236 and air extractor 237 are arranged on the top of an exchange to the coating zone 234 between deflector roll 232,233, cleaning hairbrush 236 to contact to the coating zone 234 between deflector roll 232,233 with an exchange, the clean-out system that scavenging solution shower nozzle 235 sprays is ethyl acetate.
First baking oven 300 is positioned at the rear side of the first casting molding machine 200, receives the separate-type paper being coated with the first compound that the first casting molding machine 200 brings and is dried by the first compound 220 in separate-type paper 110 and form cortex 310 in separate-type paper 110. First baking oven 300 is energy-saving type baking oven, adopts inner loop mode air blast, and this baking oven volume is little, more can reduce the loss of energy, and the length of the first baking oven 300 is 20m.
If the first baking oven 300 separate-type paper 110 temperature with cortex 310 out is too high, it is possible to increase by a refrigerating unit in the rear side of the first baking oven 300, receives the first baking oven 300 and bring the separate-type paper 110 with cortex 310 and it is cooled. Refrigerating unit is a cooling tank, adopts internal recycle cold wind to cool, and length is 4m. If the first baking oven 300 separate-type paper 110 temperature with cortex 310 out is suitable, then there is no need to increase refrigerating unit.
2nd casting molding machine 1000 is positioned at the rear side of the first baking oven 300, receives the first baking oven 300 and brings the separate-type paper 110 with cortex 310 and be coated with the 2nd compound 1020 on cortex 310 by its pouring head 1010.
The roller coating 1030,1040 rolled is controlled its thickness by a couple after being arranged on pouring head 1010 by the 2nd compound 1020. 2nd casting molding machine 1000 has two A2 batch cans and two B2 batch can (not shown)s, can accomplish continuous production like this, is unlikely to stop production when supplementary material. In 2nd casting molding machine 1000, volume pump is high temperature resistant low speed volume pump (heatproof 450 DEG C, withstand voltage 10MPa). Heating material in 2nd casting molding machine 1000 adopts thermal oil circulation heating, to ensure heated constant temperature. Further provided with under meter in the 2nd casting molding machine 1000, under meter, with heating function, more can accurately draw the quality of the raw material that casting molding machine is told out. A couple in 2nd casting molding machine 1000 is lower to roller coating 1030,1040 rotating speed rolled, and precision comparison height, concrete error is 3.5-5 ��.
The roller coating 1030 contacted with the 2nd compound 1020 in the roller coating 1030,1040 rolled is timing self-cleaning roller by a couple in the 2nd casting molding machine 1000, so that it can automatically clean within a certain period of time, do not worry owing to long-time work causes the condensation of the 2nd compound 1020. in conjunction with see Fig. 3, roller coating 1030 comprises coating roll 1031, one exchange is to deflector roll 1032, 1033, it is looped around coating roll 1031 and to exchange to deflector roll 1032, coating zone 1034 on 1033, scavenging solution shower nozzle 1035, clean hairbrush 1036 and air extractor 1037, scavenging solution shower nozzle 1035, cleaning hairbrush 1036 and air extractor 1037 are arranged on an exchange to deflector roll 1032, the top of the coating zone 1034 between 1033, clean hairbrush 1036 and to exchange to deflector roll 1032, coating zone 1034 between 1033 contacts, the clean-out system that scavenging solution shower nozzle 1035 sprays is ethyl acetate.
The pouring head 1010 of the 2nd casting molding machine 1000 offers one and has added pore, as required, to carry out inflation and to utilize the principle of cake of beating eggs to carry out physical blowing.
2nd baking oven 1100 is positioned at the rear side of the 2nd casting molding machine 1000, and the 2nd compound 1020 also is carried out drying forming a binder layer 1110 by the separate-type paper 110 with cortex 310 being coated with the 2nd compound 1020 that reception the 2nd casting molding machine 1000 is brought. 2nd baking oven 1100 is energy-saving type baking oven, adopts inner loop mode air blast, and this baking oven volume is little, more can reduce the loss of energy, and the length of the 2nd baking oven 1100 is 15m.
Base material release stacking apparatus 400 is positioned at the rear side of the first baking oven 300, receives the separate-type paper 110 with cortex 310 that the first baking oven 300 brings and discharges base material 410 simultaneously and be superimposed upon on cortex 310 by the base material 410 discharged. Base material release stacking apparatus 400 comprises base material releasing mechanism 430 and to the press bonding roller 420 rolled, and base material 410 superposition is pressed together on cortex 310 by this by the press bonding roller 420 rolled. Upper press bonding roller 421 in the press bonding roller 420 rolled is warming mill by this, adopt thermal oil carry out heating and can random regulating and controlling temperature.
Traction mechanism 500 is positioned at side after base material release stacking apparatus 400, and traction mechanism 500 is one or four rollers tractions mechanisms, is certainly also not limited to four rollers tractions mechanisms, it is possible to be the traction mechanism of three rollers tractions mechanism or more rollers. If needing the one or more take off roll in traction mechanism 500 to be designed to cooling roller, lead to into water coolant being superimposed with base material 410, the separate-type paper 110 of cortex 310 cools.
Dry solidification baking oven 600 is positioned at the rear side of traction mechanism 500, and the separate-type paper 110 being superimposed with base material 410, binder layer 1110 and cortex 310 that reception base material release stacking apparatus 400 is brought is dried and is solidificated in separate-type paper 310 to form leather blank 620.
Wrap-up 700 is positioned at the rear side of dry solidification baking oven 600, receive the separate-type paper 310 with leather blank 620 brought of dry solidification baking oven 600 and to its rolling.
Owing to the leather blank 620 in dry solidification baking oven 600 separate-type paper 110 out has had certain intensity, therefore can increase by a separate-type paper tripping device 800 below at wrap-up 700, leather blank 620 is separated with separate-type paper 310.
Can below increase by a post curing baking oven 900 at separate-type paper tripping device 800 in addition, receive leather blank 620 that separate-type paper tripping device 700 brings and the leather blank 610 received is carried out post curing obtain finished product without solvent dual-component polyurethane synthetic leather 920.
The realization of embodiment 1 and 2 is 5-25m/min without the linear velocity of the equipment of the rollon preparation method of solvent dual-component polyurethane synthetic leather.
Next, the embodiment of preparation method of the present invention is described in detail for the equipment of embodiment 1 and 2.
Embodiment 3:
The equipment that the rollon preparation method without solvent dual-component polyurethane synthetic leather of this embodiment adopts is the equipment of embodiment 1 publicity.
1) first in massfraction, by the polyester glycols of 100 parts (molecular weight 2000), the 1 of 8 parts, 4 butyleneglycols, the TriMethylolPropane(TMP) of 4 parts, the organo-bismuth promotor of 0.2 part, the organic zinc promotor of 0.4 part, the UV light absorber of 2 parts, the matting agent of 2 parts, the flow agent of 0.5 part, the tensio-active agent of 0.5 part, the tinting material of 20 parts obtains A1 material after stirring, two A1 pouring the first casting molding machine 200 into expect cylinder and insulation at 40 DEG C; Ready performed polymer is expected cylinders as two B1 that the first casting molding machine 200 poured into by B1 material and is incubated at 40 DEG C, performed polymer be polyester glycol with the nco value of MDI and modification MDI and MDI-50 synthesis 15% prepolymer.
2) according to mass ratio 100:79, in first casting molding machine 200, stir mixing system obtains the first compound 220 after A1 material and B1 material being uniformly mixed in proportion, first compound 220 utilize the pouring head 210 in the first casting molding machine 200 be coated in ready separate-type paper 110 uniformly, selected separate-type paper 110 is with certain lines, also by the lines for leather, the separate-type paper below selected is this type of separate-type paper, also different according to the separate-type paper that the difference of leather application is selected. The linear velocity of whole equipment is adjusted to 25m/min. The coating thickness of the first compound 220 is 0.05mm.
3) through the first baking oven 300, first compound 220 being carried out oven dry and obtain cortex 310, the temperature of the first baking oven 300 80 DEG C, the length of the first baking oven 300 is 20m.
4) after the first baking oven 300 preliminarily dried, enter base material release stacking apparatus 400 directly superposition base material 410 on cortex 310, through one to after to press bonding roller 420 pressing rolled, send into traction mechanism 500 to stretch, sending into dry solidification baking oven 600 after stretching to be dried solidification and obtain leather blank 610, the temperature of dry solidification baking oven 600 is 80 DEG C.
5) separate-type paper 110 with leather blank 610 that dry solidification baking oven 600 is sent is by wrap-up 700 rolling.
6) can being separated with separate-type paper 110 by leather blank 610 by a separate-type paper tripping device 800 by the separate-type paper 110 with leather blank 610 of wrap-up 700 rolling, the leather blank 610 after separation is sent into and is carried out post curing treatment in a post curing baking oven 900 and obtain without solvent dual-component polyurethane synthetic leather 910. Post curing temperature is 80 DEG C, and the time is 24 hours.
The working method of this embodiment is direct upper base material type, and the leather that this method obtains can be applied in the fields such as suitcase, clothes, furniture.
Embodiment 4:
The equipment that the rollon preparation method without solvent dual-component polyurethane synthetic leather of this embodiment adopts is the equipment of embodiment 2 publicities.
1) first in massfraction, by the polytetramethylene glycol (PTMG of 60 parts, molecular weight 2000), polyoxypropyleneglycol (the PPG of 40 parts, molecular weight 1000), the 1 of 10 parts, 4 butyleneglycols, 5 parts of ethylene glycol, 0.6 part of tin class promotor (T-12, 10% dilution), the organic zinc promotor of 0.3 part, the UV light absorber of 2 parts, the matting agent of 1 part, the flow agent of 0.5 part, the tensio-active agent of 0.5 part, the coupling agent of 1 part, the tinting material of 20 parts obtains A1 material after stirring, pour in two A1 material cylinders of the first casting molding machine 200 and keep temperature to be 40 DEG C, ready performed polymer is expected in cylinders as two B1 that the first casting molding machine 200 poured into by B1 material and keeps temperature to be 40 DEG C, performed polymer be polytetramethylene glycol with the nco value of MDI and modification MDI synthesis about 20% prepolymer.
2) same in massfraction, by 100 parts of polyester glycols (molecular weight 2000), 5 parts of ethylene glycol, the whipping agent (F141b selected by this whipping agent) of 5 parts, 0.5 part of tin class promotor (T-9, this promotor is for diluting with polyester 10%), the amine type accelerator (A33) of 0.2 part, two A2 pouring the 2nd casting molding machine 1000 into as A2 material after agent is fully stirred that all steep of 0.5 part expect in cylinders and keep temperature to be 30 DEG C, if room temperature > 30 DEG C, then keep room temperature; Ready thick MDI is poured into as B2 material in two B2 material cylinders of the 2nd casting molding machine 1000 and keep room temperature.
3) B1 material=100:83 is expected according to mass ratio A1, in first casting molding machine 200, stir mixing system obtains the first compound 220 after A1 material and B1 material being uniformly mixed in proportion, utilizing the pouring head 210 in the first casting molding machine 200 to be coated on uniformly in ready separate-type paper 110 first compound 220, the linear velocity of whole equipment is adjusted to 15m/min. The coating thickness of the first compound 220 is 0.04mm.
4) through the first baking oven 300, first compound 220 being carried out oven dry and obtain cortex 310, the temperature of the first baking oven 300 80 DEG C, the length of the first baking oven 300 is 20m.
5) B2 material=100:36 is expected according to mass ratio A2, in 2nd casting molding machine 1000, stir mixing system obtains the 2nd compound 1020 after A1 material and B1 material being uniformly mixed in proportion, utilizes the pouring head 1010 in the 2nd casting molding machine 1000 to be coated on cortex 310 uniformly the 2nd compound 1020. The coating thickness of the 2nd compound 1020 is 0.04mm.
6) carrying out drying the temperature 120 DEG C forming binder layer the 1110, two baking oven 1100 to the 2nd compound 1020 through the 2nd baking oven 1100, the length of the 2nd baking oven 1100 is 15m.
7) after the 2nd baking oven 1100 is dried, enter base material release stacking apparatus 400 directly superposition base material 410 on cortex 310, through one to after to press bonding roller 420 pressing rolled, send into traction mechanism 500 to stretch, sending into dry solidification baking oven 600 after stretching to be dried solidification and obtain leather blank 610, the temperature of dry solidification baking oven 600 is 80 DEG C.
8) separate-type paper 110 with leather blank 620 that dry solidification baking oven 600 is sent is by wrap-up 700 rolling.
9) can being separated with separate-type paper 110 by leather blank 620 by a separate-type paper tripping device 800 by the separate-type paper 110 with leather blank 620 of wrap-up 700 rolling, the leather blank 620 after separation is sent into and is carried out post curing treatment in a post curing baking oven 900 and obtain without solvent dual-component polyurethane synthetic leather 920. Post curing temperature is 80 DEG C, and the time is 24 hours.
The working method of this embodiment is coating binder type, and its 2nd compound 1020 is the tackiness agent of physical foaming, and the leather that this method obtains can be applied in the fields such as suitcase, sofa, automotive trim.
Embodiment 5:
The equipment that the rollon preparation method without solvent dual-component polyurethane synthetic leather of this embodiment adopts is the equipment of embodiment 2 publicities.
1) first in massfraction, by the polyoxyethylene glycol of 100 parts (molecular weight 2000), the neopentyl glycol of 5 parts, the ethylene glycol of 10 parts, the organo-bismuth promotor of 0.4 part, the organic zinc promotor of 0.4 part, the UV light absorber of 2 parts, the matting agent of 2 points, the flow agent of 0.5 part, the tensio-active agent of 0.5 part, the tinting material of 25 parts obtains A1 material after stirring, two A1 pouring the first casting molding machine 200 into expect cylinder and insulation at 50 DEG C; Ready performed polymer is expected cylinders as two B1 that the first casting molding machine 200 poured into by B1 material and is incubated at 50 DEG C, the performed polymer nco value that to be polyoxyethylene glycol synthesize with MDI and MDI-50 18% prepolymer.
2) same in massfraction, by the polyester glycols of 100 parts (molecular weight 3000), the 1 of 2 parts, 4 butyleneglycols, the distilled water (water makees whipping agent) of 1 part, the tin class promotor (T-9 of 0.3 part, 10% dilution), the amine type accelerator (A33) of 0.1 part, the organic zinc promotor of 0.2 part, two A2 pouring the 2nd casting molding machine 1000 into as A2 material after agent is fully stirred that all steep of 0.5 part expect in cylinders and keep temperature to be 40 DEG C; Ready performed polymer is expected in cylinders as two B2 that the 2nd casting molding machine 1000 poured into by B2 material and keeps temperature to be 40 DEG C, the performed polymer nco value that to be polyester glycol synthesize with MDI and MDI-50 18% prepolymer.
3) B1 material=100:87 is expected according to mass ratio A1, in first casting molding machine 200, stir mixing system obtains the first compound 220 after A1 material and B1 material being uniformly mixed in proportion, utilizing the pouring head 210 in the first casting molding machine 200 to be coated on uniformly in ready separate-type paper 110 first compound 220, the linear velocity of whole equipment is adjusted to 12m/min. The coating thickness of the first compound 220 is 0.04mm.
4) through the first baking oven 300, first compound 220 being carried out oven dry and obtain cortex 310, the temperature of the first baking oven 300 120 DEG C, the length of the first baking oven 300 is 20m.
5) B2 material=100:52 is expected according to mass ratio A2, in 2nd casting molding machine 1000, stir mixing system obtains the 2nd compound 1020 after A1 material and B1 material being uniformly mixed in proportion, utilizes the pouring head 1010 in the 2nd casting molding machine 1000 to be coated on cortex 310 uniformly the 2nd compound 1020. The coating thickness of the 2nd compound 1020 is 0.04mm.
6) carrying out drying the temperature 110 DEG C forming binder layer the 1110, two baking oven 1100 to the 2nd compound 1020 through the 2nd baking oven 1100, the length of the 2nd baking oven 1100 is 15m.
7) after the 2nd baking oven 1100 is dried, enter base material release stacking apparatus 400 directly superposition base material 410 on cortex 310, through one to after to press bonding roller 420 pressing rolled, send into traction mechanism 500 to stretch, sending into dry solidification baking oven 600 after stretching to be dried solidification and obtain leather blank 610, the temperature of dry solidification baking oven 600 is 80 DEG C.
8) separate-type paper 110 with leather blank 620 that dry solidification baking oven 600 is sent is by wrap-up 700 rolling.
9) can being separated with separate-type paper 110 by leather blank 620 by a separate-type paper tripping device 800 by the separate-type paper 110 with leather blank 620 of wrap-up 700 rolling, the leather blank 620 after separation is sent into and is carried out post curing treatment in a post curing baking oven 900 and obtain without solvent dual-component polyurethane synthetic leather 920. Post curing temperature is 80 DEG C, and the time is 24 hours.
The working method of this embodiment is two-step approach, and its 2nd compound 1020 is chemical foaming type tackiness agent, and the leather that this method obtains can be applied in the fields such as suitcase, sofa, shoes.
Embodiment 6:
The equipment that the rollon preparation method without solvent dual-component polyurethane synthetic leather of this embodiment adopts is the equipment of embodiment 2 publicities.
1) first, in massfraction, by the PCDL of 50 parts (molecular weight 2000), the polyester glycol (molecular weight 2000) of 50 parts, the 1 of 10 parts, 4 butyleneglycols, the organo-bismuth promotor of 0.3 part, the organic zinc promotor of 0.3 part, the UV light absorber of 2 parts, the matting agent of 1 part, the flow agent of 0.5 part, the A1 that the tensio-active agent of 0.5 part pours the first casting molding machine 200 into as A1 material after stirring expects in cylinder; The B1 that ready performed polymer pours the first casting molding machine 200 into as A2 material is expected in cylinder, performed polymer be PCDL and polyester diol with the nco value of MDI and modification MDI synthesis 20 prepolymer; Three kinds of tinting materials are poured into respectively in three pigment cylinders of the first casting molding machine 200.
2) same in massfraction, by 50 parts of polyester glycols (molecular weight 2000), 50 parts of polycarbonate diols (molecular weight 2000), the 1 of 5 parts, 4 butyleneglycols, 0.5 part of tin class promotor (T-9,10% dilution), the amine type accelerator (A33) of 0.1 part, the A2 pouring the 2nd casting molding machine 1000 into as A2 material after agent is fully stirred that all steeps of 0.5 part expects in cylinder; The B2 that ready performed polymer pours the 2nd casting molding machine 1000 into as B2 material is expected in cylinder, performed polymer be PCDL and polyester diol with the nco value of MDI and modification MDI synthesis 20% prepolymer; The pore that adds on the pouring head 1010 of the 2nd casting molding machine 1000 connects air compressor machine, for inflating.
3) B1 material=100:64 is expected according to mass ratio A1, in first casting molding machine 200, stir mixing system obtains the first compound 220 after A1 material and B1 material and three kinds of tinting materials being uniformly mixed in proportion, utilizing the pouring head 210 in the first casting molding machine 200 to be coated on uniformly in ready separate-type paper 110 first compound 220, the linear velocity of whole equipment is adjusted to 10m/min. The coating thickness of the first compound 220 is 0.04mm.
4) through the first baking oven 300, first compound 220 being carried out oven dry and obtain cortex 310, the temperature of the first baking oven 300 120 DEG C, the length of the first baking oven 300 is 20m.
5) B2 material=100:44 is expected according to mass ratio A2, in 2nd casting molding machine 1000, stir mixing system obtains the 2nd compound 1020 after A1 material and B1 material being uniformly mixed in proportion, opens air compressor machine and utilizes the pouring head 1010 in the 2nd casting molding machine 1000 to be coated on cortex 310 uniformly the 2nd compound 1020. The pressure 0.02MPa of pouring head 1010, the coating thickness of the 2nd compound 1020 is 0.04mm.
6) carrying out drying the temperature 120 DEG C forming binder layer the 1110, two baking oven 1100 to the 2nd compound 1020 through the 2nd baking oven 1100, the length of the 2nd baking oven 1100 is 15m.
7) after the 2nd baking oven 1100 is dried, enter base material release stacking apparatus 400 directly superposition base material 410 on cortex 310, through one to after to press bonding roller 420 pressing rolled, send into traction mechanism 500 to stretch, sending into dry solidification baking oven 600 after stretching to be dried solidification and obtain leather blank 610, the temperature of dry solidification baking oven 600 is 80 DEG C.
8) separate-type paper 110 with leather blank 620 that dry solidification baking oven 600 is sent is by wrap-up 700 rolling.
9) can being separated with separate-type paper 110 by leather blank 620 by a separate-type paper tripping device 800 by the separate-type paper 110 with leather blank 620 of wrap-up 700 rolling, the leather blank 620 after separation is sent into and is carried out post curing treatment in a post curing baking oven 900 and obtain without solvent dual-component polyurethane synthetic leather 920. Post curing temperature is 80 DEG C, and the time is 24 hours.
The working method of this embodiment is two-step approach. And its 2nd compound 1020 is the tackiness agent of physical foaming, this tackiness agent utilizes cake principle of beating eggs, and carries out inflation foaming. Other three tinting materials directly access the mixing head of the first casting molding machine 200, by the control to flow and the duration of pouring, mix different colours, different decorative pattern shape, cater to various different needs. The leather that this method obtains can be applied in the fields such as sofa, suitcase, furniture.
The polyester synthesis example of the present invention
1) hexanodioic acid and ethylene glycol synthetic molecular weight are the polyester of 1950-2050.
2) hexanodioic acid and 1,4 butyleneglycols, ethylene glycol, Diethylene Glycol synthetic molecular weight are the polyester of 3450-3550.
3) m-phthalic acid, phthalic acid, nonane diacid and ethylene glycol, neopentyl glycol synthetic molecular weight are the polyester of 1950-2050.
4) hexanodioic acid, m-phthalic acid and ethylene glycol, neopentyl glycol synthetic molecular weight are the polyester of 3900-4100.
5) hexanodioic acid, m-phthalic acid and ethylene glycol, neopentyl glycol synthetic molecular weight are the polyester of 1950-2050.
6) hexanodioic acid and ethylene glycol, 1,4 butyleneglycols, neopentyl glycol synthetic molecular weight are the polyester of 950-1050.
7) hexanodioic acid and ethylene glycol, 1,4 butyleneglycols, neopentyl glycol synthetic molecular weight are the polyester of 1950-2050.
8) select different alcohol and acid, different consumptions, make the polyester of different molecular weight, make leather with it, be applied in different fields.