CN109530190A - A kind of automobile artificial leather texture polyurethane leather and preparation method thereof - Google Patents

A kind of automobile artificial leather texture polyurethane leather and preparation method thereof Download PDF

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Publication number
CN109530190A
CN109530190A CN201811055207.3A CN201811055207A CN109530190A CN 109530190 A CN109530190 A CN 109530190A CN 201811055207 A CN201811055207 A CN 201811055207A CN 109530190 A CN109530190 A CN 109530190A
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China
Prior art keywords
tpu
melt adhesive
layer
hot melt
leather
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CN201811055207.3A
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Inventor
王良
王一良
何建雄
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Dongguan Xionglin New Materials Technology Co Ltd
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Dongguan Xionglin New Materials Technology Co Ltd
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Priority to CN201811055207.3A priority Critical patent/CN109530190A/en
Publication of CN109530190A publication Critical patent/CN109530190A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • B05D7/04Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2503/00Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1269Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives multi-component adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145Rot proof, resistant to bacteria, mildew, mould, fungi
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings

Abstract

The present invention relates to a kind of automobile artificial leather texture polyurethane leathers, which is characterized in that the polyurethane leather includes the successively base cloth layer of lamination, hot melt adhesive layer and epidermis;The hot melt adhesive layer includes TPU hot melt adhesive layer or EVA hot-melt adhesive layer.Due to using new TPU hot melt adhesive film, adhesion strength greatly improves automobile artificial leather texture polyurethane leather provided by the invention, reaches as high as 8.0kg/25mm.By using specific PU film, TPU membrane and base fabric, it has excellent performance the comprehensive physical of the polyurethane leather of preparation, shaped article feel is greasy smooth, leather texture is clear, no less than the feel of corium, PVC artificial leather and corium can be substituted completely, while adding antimicrobial moiety, and there is certain antibacterial effect.

Description

A kind of automobile artificial leather texture polyurethane leather and preparation method thereof
Technical field
The invention belongs to artificial leather manufacturing fields, and in particular to a kind of low smell polyurethane leather and preparation method thereof.
Background technique
With China's rapid development of economy, the demand of leather and fur products is increasing, and class is also higher and higher.In automobile Dressing leather has been widely used in the inside gadget of riding vehicle, carrier.Leather for automobile interiors, optimal selection are corium, but It is serious that corium pollutes environment in its own production process, and content of beary metal is easy exceeded, becomes a useful person in inside gadget process Rate is lower, and it is expensive, it is difficult to be received by low and middle-grade passenger cars;And people gradually pay attention to environmental protection, are advocating Today of environmental protection and energy saving, sustainable development, people also start to develop leather fabric to replace animal's leather, to avoid to wild The injury of animal and destruction to natural environment.
Rtificial leather is also imitation leather or rubber, is the general name of the artificial materials such as PVC and PU.It is in woven fabric base or nonwoven On Bu Ji, formed by the foaming such as the PVC and PU of various different formulations or overlay film processing and fabricating, it can be according to varying strength, wear-resisting Degree, the requirements such as degree and color, gloss, floral designs of resisting cold are processed into, with designs and varieties are various, waterproof performance is good, not care about one's appearance Neatly, the feature that utilization rate is high and price is cheap with respect to corium.Vapour is currently, automobile door plate, face fabric for automobile seat, instrument board, vehicle The positions such as compartment inner wall, Roof of vehicle, steering wheel cover, mainly using materials compound with polyvinyl chloride, polyurethane etc. such as non-woven cloths Material.Common polyvinyl chloride rtificial leather is there are Boardy Feeling, comfort is poor, loss of properties on aging, smell weight, plasticizer are easy to migrate The defects of precipitation, so the common PVC artificial leather in automobile interior decoration is gradually replaced polyurethane (PU) synthetic leather at present. And existing Synthetic Leather production technology is complex at present, the Shortcomings such as wearability, flexibility, feature of environmental protection.
This field needs to develop a kind of polyurethane leather, and performance can match in excellence or beauty with PU polyurethane, but has low VOC and the feature of environmental protection.
Summary of the invention
The purpose of the present invention is to provide a kind of automobile artificial leather texture polyurethane leather, the polyurethane leather includes The successively base cloth layer of lamination, hot melt adhesive layer and epidermis;The hot melt adhesive layer includes TPU hot melt adhesive layer and EVA hot-melt adhesive layer.
The hot melt adhesive layer adhesion strength of automobile artificial leather texture polyurethane leather provided by the invention is big, and it is poly- to play raising The effect of being firmly bonded property of urethane leather, base cloth layer and PU film play the role of improve polyurethane leather mechanical performance, make its PVC artificial leather and corium can be substituted in mechanical performance.The present invention cooperates base cloth layer and epidermis by setting hot melt adhesive layer, obtains Having stable high-temperature performance property was obtained, such as qualitative change will not occur under the conditions of 150 DEG C of high temperature, while there is wear-resisting, heat-resisting, resistance to song Folding, the excellent properties such as flexibility is good, surface texture is clear.
The TPU hot melt adhesive layer to prepare raw material in parts by weight include the following raw material component:
As an example, TPU hot melt adhesive layer of the present invention is prepared in raw material, polyester polyol can be 36 parts, 37 Part, 38 parts, 39 parts, 40 parts, 41 parts, 43 parts or 44 parts etc.;Diisocyanate can be 32 parts, 35 parts, 38 parts, 40 parts, 42 Part, 45 parts, 48 parts or 50 parts etc.;Catalyst can be 0.2 part, 0.4 part, 0.6 part, 0.8 part, 1.0 parts, 1.2 parts, 1.5 parts or 1.8 parts etc.;Chain extender can be 2 parts, 3 parts, 5 parts, 8 parts, 9 parts, 10 parts, 12 parts or 14 parts etc..
Preferably, the polyester polyol includes polyester polyol of sebacic acid series, and preferred molecular weight is 1000~2000 (examples Such as 1100,1200,1300,1400,1500,1600,1700,1800,1900) polyester polyol of sebacic acid series.
Preferably, the polyester polyol of sebacic acid series the preparation method comprises the following steps: by decanedioic acid, terephthalic acid (TPA) and ethylene glycol Mixing, then be added zirconic acid isopropyl ester, be warming up to 120~200 DEG C (such as 130 DEG C, 140 DEG C, 150 DEG C, 160 DEG C, 170 DEG C, 180 DEG C, 190 DEG C etc.) carry out polycondensation reaction obtain polyester polyol of sebacic acid series.
Preferably, the molar ratio of the decanedioic acid and terephthalic acid (TPA) be 1:2~3 (such as 1:2.2,1:2.4,1:2.6, 1:2.8,1:2.9 etc.).
Preferably, the molar ratio of the ethylene glycol and decanedioic acid be 3.5~4.5:1, such as 3.6:1,3.7:1,3.8:1, 3.9:1,4.0:1,4.1:1,4.2:1,4.3:1,4.4:1 etc..
Preferably, the additional amount of the zirconic acid isopropyl ester is 3 × 10-3~4 × 10-3Mol/mol decanedioic acid.
Preferably, the diisocyanate includes '-diphenylmethane diisocyanate or toluene di-isocyanate(TDI).
Polyester polyol of sebacic acid series is esterified simultaneously by decanedioic acid and terephthalic acid (TPA), wherein containing proper ratio Short chain acids and aromatic acid, aromatic group compound with regular structure, good crystallinity can be improved mechanical performance, but excessively high crystallinity is led It causes caking property to be deteriorated, after compounding decanedioic acid, can be improved adhesive property.
Preferably, first catalyst includes p-methyl benzenesulfonic acid, dibutyl tin dilaurate, antimony glycol, four isopropyls Any a kind or at least two kinds of of combination in base titanate esters.The combination such as tin dilaurate of typical but non-limiting second catalyst Dibutyl tin and antimony glycol, antimony glycol and tetra isopropyl titanate.
Preferably, the chain extender includes 1,6- hexylene glycol, methyl propanediol, any a kind in 1,4-butanediol or extremely Few 2 kinds of combination.The combination of typical but non-limiting chain extender such as 1,6- hexylene glycol and methyl propanediol, 1,6- hexylene glycol with 1,4- butanediol.
Preferably, the raw material for preparing of the TPU hot melt adhesive layer further includes 0.1~1 parts by weight (such as 0.2 parts by weight, 0.3 Parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.6 parts by weight, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight etc.) it is first anti- Oxygen agent.
Preferably, first antioxidant includes antioxidant 245, antioxidant 1135, antioxidant PUR67, antioxidant PUR68 In any a kind or at least two kinds of of combination.
Preferably, the TPU hot melt adhesive layer prepares the fire retardant that raw material further includes 0.1~5 parts by weight, such as 0.5 part, 1.0 parts, 1.5 parts, 2.0 parts, 2.5 parts, 3.0 parts, 3.5 parts, 4.0 parts or 4.5 parts etc..
Preferably, the fire retardant include: by weight percentage the dimethylphosphite of 20~30wt%, 30~ The pentaerythrite of the ammonium polyphosphate of 40wt%, 30~40wt%.
In the fire retardant, the mass percentage of the dimethylphosphite can for 20%, 22%, 24%, 26%, 28% or 30% etc., the mass percentage of the ammonium polyphosphate can for 30%, 32%, 34%, 36%, 38% or 40% etc., the mass percentage of the pentaerythrite can be 30%, 32%, 34%, 36%, 38% or 40% etc..
Preferably, the TPU hot melt adhesive layer prepares the tackifying resin that raw material further includes 0.1~5 parts by weight, such as 0.5 Part, 1.0 parts, 1.5 parts, 2.0 parts, 2.5 parts, 3.0 parts, 3.5 parts, 4.0 parts or 4.5 parts etc..
Preferably, the tackifying resin includes polyethylene vinyl acetate copolymer, terminal hydroxy group thermoplastic polyester, hydrogenation pine Any a kind or at least two kinds of of combination in botany bar gum.
Preferably, the epidermis includes PU layers of dry type, any a kind or at least two kinds of of composite layer in TPU layer.
Preferably, the epidermis be TPU layer and PU layer of dry type of composite layer, preferred thickness than for 1:1 TPU layer with The composite layer that PU layers of dry type.
Preferably, the TPU layer and PU layers of dry type of composite layer are by the way that PU resin working solution to be coated in the TPU layer Drying bonding obtains.
Preferably, TPU membrane layer is set between TPU hot melt adhesive layer and epidermis.
Preferably, the TPU layer is set to PU layers between hot melt adhesive layer.
Preferably, the TPU layer to prepare raw material in parts by weight include the following raw material component:
The thermoplastic polyurethane particle to prepare raw material in parts by weight include following component:
Preferably, the weight average molecular weight of the polyhexamethylene carbonate diol is 1000~2000, such as weight average molecular weight It is 1100,1200,1300,1400,1500,1600,1700,1800,1900 or 2000 etc..
Preferably, any a kind or at least 2 in oleamide, erucyl amide or behenamide of the slipping agent The combination of kind;Typical but non-limiting combination such as oleamide and erucyl amide, oleamide and behenamide.
Preferably, second antioxidant is selected from distearyl pentaerythritol phosphite, triphenyl phosphite, two fourths Base hydroxy-methylbenzene BHT, N, any a kind in bis- [[3- (3,5)-di-tert-butyl-hydroxy phenyl] propiono] hexamethylene diamines of N '-or At least two kinds of combinations;Typical but non-limiting combination such as distearyl pentaerythritol phosphite and triphenyl phosphite, Asia Triphenyl phosphate and dibutyl hydroxy toluene etc..
Preferably, any a kind or at least two kinds of of combination of the anti ultraviolet agent in UV-P, UV-328 or UV-B83; Typical but non-limiting combination such as UV-P and UV-328, UV-P and UV-B83.
Preferably, second catalyst includes p-methyl benzenesulfonic acid, dibutyl tin dilaurate, antimony glycol, four isopropyls Any a kind or at least two kinds of of combination in base titanate esters.The combination such as tin dilaurate of typical but non-limiting second catalyst Dibutyl tin and antimony glycol, antimony glycol and tetra isopropyl titanate.
Preferably, the base cloth layer with a thickness of 0.1~3.0mm, such as can for 0.1mm, 0.3mm, 0.5mm, 0.7mm, 0.9mm, 1.2mm, 1.5mm, 1.8mm, 2.0mm, 2.3mm, 2.5mm or 3.0mm etc..
Preferably, the hot melt adhesive layer with a thickness of 0.01~0.1mm, such as can for 0.02mm, 0.03mm, 0.04mm, 0.05mm, 0.06mm, 0.07mm, 0.08mm, 0.09mm or 0.1mm etc..
Preferably, the TPU hot melt adhesive layer is with a thickness of 0.01~0.1mm.
Preferably, the EVA hot-melt adhesive layer is with a thickness of 0.01~0.1mm.
Preferably, the epidermis with a thickness of 0.01~0.2mm, such as can for 0.01mm, 0.03mm, 0.05mm, 0.07mm, 0.09mm, 0.12mm, 0.15mm, 0.18mm or 0.20mm etc..
Preferably, the TPU layer with a thickness of 0.01~0.1mm, such as can for 0.01mm, 0.02mm, 0.03mm, 0.04mm, 0.05mm, 0.06mm, 0.07mm, 0.08mm, 0.09mm or 0.10mm etc..
Preferably, the base cloth layer includes not weaving fabric of superfine fiber, and preferred unit area weight is 50-400g/m2 (such as can be 100g/m2、120g/m2、150g/m2、180g/m2、200g/m2、220g/m2、 250g/m2、280g/m2、 300g/m2、320g/m2、350g/m2、380g/m2Or 400g/m2Deng) not weaving fabric of superfine fiber.
Preferably, the hot melt adhesive layer is by the way that hot melt adhesive to be cast to obtain.
After curtain coating prepares hot melt adhesive layer, hot melt adhesive layer and base cloth layer are pressed, on the one hand can be improved hot melt adhesive layer and base The bond strength of layer of cloth, reduces the thickness of hot melt adhesive layer, on the other hand can reduce prior art hot melt adhesive spraying preparation hot melt Air pollution caused by glue-line.
The second object of the present invention is to providing a kind of preparation method of polyurethane leather described in the first purpose, the preparation side Method includes the following steps:
(1) preparation of TPU hot melt adhesive film: it is mixed with raw material according to the composition of raw materials for preparing of TPU hot melt adhesive layer, screw rod squeezes TPU hot-melt adhesive granules are obtained out, and it is 180~220 DEG C that the TPU hot-melt adhesive granules, which are passed through single screw extrusion machine according to temperature, (such as 185 DEG C, 190 DEG C, 195 DEG C, 200 DEG C, 205 DEG C, 210 DEG C, 215 DEG C or 220 DEG C etc.), die head temperature are 180~210 The TPU hot melt that the condition of DEG C (such as 180 DEG C, 185 DEG C, 190 DEG C, 195 DEG C, 200 DEG C, 205 DEG C or 210 DEG C etc.) is cast The TPU hot melt adhesive film is carried out, formation first composite membrane compound to pressing with base fabric by glue film;
(2) the TPU layer compound stage: it is mixed with raw material according to the composition of raw materials for preparing of TPU layer, Screw Extrusion obtains TPU Membrane granule, by the TPU membrane particle by single screw extrusion machine according to temperature be 180~220 DEG C (such as 185 DEG C, 190 DEG C, 195 DEG C, 200 DEG C, 205 DEG C, 210 DEG C, 215 DEG C or 220 DEG C etc.), die head temperature be 180~210 DEG C (such as 180 DEG C, 185 DEG C, 190 DEG C, 195 DEG C, 200 DEG C, 205 DEG C or 210 DEG C etc.) condition be cast to obtain TPU layer;By the TPU layer and the first composite membrane It is compound to pressing, form the second composite membrane;
(3) the PU film process stage: PU resin is added on coating machine, and PU resin working solution is uniformly coated on second and is answered Close film TPU membrane layer surface, through 80~100 DEG C (such as 80 DEG C, 82 DEG C, 85 DEG C, 88 DEG C, 90 DEG C, 92 DEG C, 95 DEG C, 98 DEG C or 100 DEG C etc.) tunnel-type hot air drying machine is dry, batches spare, obtain polyurethane leather;
Optionally, step (4)~(6) are carried out after step (3):
(4) release paper processing stage: polyurethane leather is unreeled, and surface is handled by heating mantles, then passes through emulation dermatoglyph Reason release paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) crumple process: it is 70-90 DEG C that the artificial leather texture polyurethane leather semi-finished product of acquisition, which are placed in temperature, In boarding machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls institute The automobile artificial leather texture polyurethane leather stated.
Preferably, scraper lower edge and second composite membrane 0.1~0.5cm of spacing in step (3) described coating machine platform, such as 0.2mm, 0.3mm, 0.4mm etc..
Compared with prior art, the invention has the following advantages:
(1) automobile artificial leather texture polyurethane leather provided by the invention is glued due to using new TPU hot melt adhesive film Knotting strength greatly improves, and reaches as high as 8.0kg/25mm,.
(2) by using specific PU film, TPU membrane and base fabric, keep the comprehensive physical performance of the polyurethane leather of preparation excellent Different, shaped article feel is greasy smooth, and leather texture is clear, no less than the feel of corium, can substitute PVC artificial leather and true completely Skin, while antimicrobial moiety is added, and there is certain antibacterial effect.
(3) under the conditions of 150 DEG C of high temperature matter will not occur for automobile artificial leather texture polyurethane leather provided by the invention Become, has wear-resisting (under the pressure of 9kPa, wear phenomenon is unobvious after 1000 turns of mill), heat-resisting, resistance to complications, flexibility good (soft Hardness is in 80~85A), the excellent properties such as surface texture is clear, good permeability is smooth not to be adhered, transverse tensile strength 34.8 ~40.6MPa, longitudinal tensile strength are 32.6~38.1MPa, and radial tearing strength is 69.5~74.3kgf/cm, broadwise tearing Intensity is 68.0~73.2kgf/cm, and quality is prominent.
(4) in optimal technical scheme, curtain coating prepares the technique rolled after hot melt adhesive layer, can be improved hot melt adhesive Adhesion strength, reduces the thickness of hot melt adhesive layer, on the other hand can reduce prior art hot melt adhesive spraying and prepares hot melt adhesive layer and makes At air pollution.
Specific embodiment
The technical scheme of the invention is further explained by means of specific implementation.
Those skilled in the art are not construed as to this hair it will be clearly understood that the described embodiments are merely helpful in understanding the present invention Bright concrete restriction.
Embodiment 1
A kind of automobile artificial leather texture polyurethane leather, the base fabric layer superfine fibre of the 1.5mm thickness including successively lamination Non-woven cloth (weight per unit area 200g/m2), the TPU hot melt adhesive layer of 0.05mm thickness, by 0.05mm thickness TPU membrane layer and The composite layer of the PU layer composition of 0.05mm thickness.
The TPU hot melt adhesive layer to prepare raw material in parts by weight include the following raw material component:
The polyester polyol the preparation method comprises the following steps: by 1mol decanedioic acid, 2.5mol terephthalic acid (TPA) and 4.0mol second two Alcohol mixing, is then added 0.003mol zirconic acid isopropyl ester, is warming up to 160 DEG C of progress polycondensation reactions and obtains decanedioic acid system polyester polyols Alcohol (weight average molecular weight 1500);
The fire retardant by include: by weight percentage 30wt% dimethylphosphite, 35wt% ammonium polyphosphate, 35wt% pentaerythrite;
PU layers of the preparation method includes: that PU resin working solution is coated in TPU layer to dry bonding;The PU resin The formula of working solution is as follows: 85 parts by weight of polyurethane resin;22 parts by weight of dimethylformamide;40 parts by weight of ethyl acetate;Table 3 parts by weight of face coagent sulfated castor oil;1.0 parts by weight of antibacterial agent dodecyl dimethyl benzyl ammonium bromide;5 weight of toner Measure part.
The TPU membrane layer, which passes through to be cast after the mixing of selected raw material, to be obtained, and the raw material components include: heat in parts by weight 93 parts by weight of plastic polyurethane particle;0.05 parts by weight of slipping agent behenamide;0.5 weight of antioxidant dibutyl hydroxy toluene Measure part;0.5 parts by weight of UV resistant agent UV-B83;The thermoplastic polyurethane particle includes the following raw material group in parts by weight Point: weight average molecular weight is 35 parts of polyhexamethylene carbonate diol of 1500;1,5- how 15 parts of diisocyanate;Benzylidene two 25 parts of isocyanates;1,18 parts of 4- butanediol;0.5 part of catalyst.
Preparation method includes the following steps:
(1) the TPU hot melt adhesive film stage: TPU hot melt adhesive film and base fabric that TPU hot melt adhesive raw material is cast are carried out to pressure It is compound, form the first composite membrane;
(2) the TPU membrane layer compound stage: by thermoplastic polyurethane particle and auxiliary agent by single screw extrusion machine, according to screw rod Temperature is 200 DEG C, and die head temperature is that 190 DEG C of condition is cast into TPU membrane, compound to pressing with the first composite membrane, and it is multiple to form second Close film;
(3) the PU film process stage: prepared PU resin working solution is added on coating machine platform scraper, is arranged under scraper Edge and the second composite membrane spacing 0.3cm, are uniformly coated on TPU membrane surface on the second composite membrane for PU resin working solution, through tunnel Road formula air drier is dry, and temperature is batched spare at 90 DEG C or so, obtains polyurethane leather;
(4) release paper processing stage: above-mentioned polyurethane leather is unreeled, and surface is handled by heating mantles, then passes through emulation Dermatoglyph reason release paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) it crumples process: the artificial leather texture polyurethane leather semi-finished product of acquisition being placed in temperature is 80 DEG C and rub In line machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls institute The automobile artificial leather texture polyurethane leather stated.
Embodiment 2
A kind of automobile artificial leather texture polyurethane leather, the base fabric layer superfine fibre of the 3.0mm thickness including successively lamination Non-woven cloth (weight per unit area 400g/m2), the TPU hot melt adhesive layer of 0.1mm thickness, by 0.1mm thickness TPU membrane layer and The composite layer of the PU layer composition of 0.1mm thickness.
The TPU hot melt adhesive layer to prepare raw material in parts by weight include the following raw material component:
The polyester polyol the preparation method comprises the following steps: by 1mol decanedioic acid, 2.5mol terephthalic acid (TPA) and 4.0mol second two Alcohol mixing, is then added 0.003mol zirconic acid isopropyl ester, is warming up to 200 DEG C of progress polycondensation reactions and obtains decanedioic acid system polyester polyols Alcohol (weight average molecular weight 2000);
The fire retardant by include: by weight percentage 20wt% dimethylphosphite, 40wt% ammonium polyphosphate, 40wt% pentaerythrite;
PU layers of the preparation method includes: that PU resin working solution is coated in TPU layer to dry bonding;The PU resin The formula of working solution is as follows: 90 parts by weight of polyurethane resin;25 parts by weight of dimethylformamide;50 parts by weight of ethyl acetate;Table 5 parts by weight of face coagent sulfated castor oil;2 parts by weight of antibacterial agent dodecyl dimethyl benzyl ammonium bromide;10 weight of toner Measure part.
The TPU membrane layer, which passes through to be cast after the mixing of selected raw material, to be obtained, and the raw material components include: heat in parts by weight 95 parts by weight of plastic polyurethane particle;1.0 parts by weight of slipping agent erucyl amide;1.0 parts by weight of antioxidant triphenyl phosphite; 1.0 parts by weight of UV resistant agent UV-328;The thermoplastic polyurethane particle includes the following raw material component in parts by weight: weight Average molecular weight is 40 parts of polyhexamethylene carbonate diol of 2000;1,5- how 20 parts of diisocyanate;Two isocyanide of benzylidene 30 parts of acid esters;1,25 parts of 4- butanediol;1.0 parts of catalyst.
Preparation method includes the following steps:
(1) the TPU hot melt adhesive film stage: TPU hot melt adhesive film and base fabric that TPU hot melt adhesive raw material is cast are carried out to pressure It is compound, form the first composite membrane;
(2) the TPU membrane layer compound stage: by thermoplastic polyurethane particle and auxiliary agent by single screw extrusion machine, according to screw rod Temperature is 200 DEG C, and die head temperature is that 190 DEG C of condition is cast into TPU membrane, compound to pressing with the first composite membrane, and it is multiple to form second Close film;
(3) the PU film process stage: prepared PU resin working solution is added on coating machine platform scraper, is arranged under scraper Edge and the second composite membrane spacing 0.3cm, are uniformly coated on TPU membrane surface on the second composite membrane for PU resin working solution, through tunnel Road formula air drier is dry, and temperature is batched spare at 90 DEG C or so, obtains polyurethane leather;
(4) release paper processing stage: above-mentioned polyurethane leather is unreeled, and surface is handled by heating mantles, then passes through emulation Dermatoglyph reason release paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) it crumples process: the artificial leather texture polyurethane leather semi-finished product of acquisition being placed in temperature is 80 DEG C and rub In line machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls institute The automobile artificial leather texture polyurethane leather stated.
Embodiment 3
A kind of automobile artificial leather texture polyurethane leather, the base fabric layer superfine fibre of the 0.1mm thickness including successively lamination Non-woven cloth (weight per unit area 200g/m2), the TPU hot melt adhesive layer of 0.01mm thickness, by 0.05mm thickness TPU membrane layer and The composite layer of the PU layer composition of 0.05mm thickness.
The TPU hot melt adhesive layer to prepare raw material in parts by weight include the following raw material component:
The polyester polyol the preparation method comprises the following steps: by 1mol decanedioic acid, 2.5mol terephthalic acid (TPA) and 4.0mol second two Alcohol mixing, is then added 0.003mol zirconic acid isopropyl ester, is warming up to 160 DEG C of progress polycondensation reactions and obtains decanedioic acid system polyester polyols Alcohol (weight average molecular weight 1500);
The fire retardant by include: by weight percentage 25wt% dimethylphosphite, 35wt% ammonium polyphosphate, 35wt% pentaerythrite;
PU layers of the preparation method includes: that PU resin working solution is coated in TPU layer to dry bonding;The PU resin The formula of working solution is as follows: 85 parts by weight of polyurethane resin;22 parts by weight of dimethylformamide;40 parts by weight of ethyl acetate;Table 3 parts by weight of face coagent sulfated castor oil;1 parts by weight of antibacterial agent dodecyl dimethyl benzyl ammonium bromide;5 weight of toner Part.
The TPU membrane layer, which passes through to be cast after the mixing of selected raw material, to be obtained, and the raw material components include: heat in parts by weight 93 parts by weight of plastic polyurethane particle;0.05 parts by weight of slipping agent behenamide;0.5 weight of antioxidant dibutyl hydroxy toluene Measure part;0.5 parts by weight of UV resistant agent UV-B83;The thermoplastic polyurethane particle includes the following raw material group in parts by weight Point: weight average molecular weight is 35 parts of polyhexamethylene carbonate diol of 1500;1,5- how 15 parts of diisocyanate;Benzylidene two 25 parts of isocyanates;1,18 parts of 4- butanediol;0.5 part of catalyst.
Preparation method includes the following steps:
(1) the TPU hot melt adhesive film stage: TPU hot melt adhesive film and base fabric that TPU hot melt adhesive raw material is cast are carried out to pressure It is compound, form the first composite membrane;
(2) the TPU membrane layer compound stage: by thermoplastic polyurethane particle and auxiliary agent by single screw extrusion machine, according to screw rod Temperature is 200 DEG C, and die head temperature is that 190 DEG C of condition is cast into TPU membrane, compound to pressing with the first composite membrane, and it is multiple to form second Close film;
(3) the PU film process stage: prepared PU resin working solution is added on coating machine platform scraper, is arranged under scraper Edge and the second composite membrane spacing 0.3cm, are uniformly coated on TPU membrane surface on the second composite membrane for PU resin working solution, through tunnel Road formula air drier is dry, and temperature is batched spare at 90 DEG C or so, obtains polyurethane leather;
(4) release paper processing stage: above-mentioned polyurethane leather is unreeled, and surface is handled by heating mantles, then passes through emulation Dermatoglyph reason release paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) it crumples process: the artificial leather texture polyurethane leather semi-finished product of acquisition being placed in temperature is 80 DEG C and rub In line machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls institute The automobile artificial leather texture polyurethane leather stated.
Embodiment 4
The difference from embodiment 1 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 1.5mm thickness2), the TPU hot melt adhesive of 0.05mm thickness The PU layer of layer, 0.01mm thickness.
Embodiment 5
The difference from example 2 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 0.01mm thickness2), the TPU hot melt adhesive of 0.1mm thickness The PU layer of layer, 0.2mm thickness.
Embodiment 6
Difference with embodiment 3 is, the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 0.1mm thickness2), the TPU hot melt adhesive of 0.01mm thickness The PU layer of layer, 0.1mm thickness.
Embodiment 7
The difference from embodiment 1 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 1.5mm thickness2), the TPU hot melt adhesive of 0.05mm thickness The PU layer of layer, 0.01mm thickness.
Embodiment 8
The difference from example 2 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 0.01mm thickness2), the TPU hot melt adhesive of 0.1mm thickness The PU layer of layer, 0.2mm thickness.
Embodiment 9
Difference with embodiment 3 is, the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 0.1mm thickness2), the TPU hot melt adhesive of 0.01mm thickness The PU layer of layer, 0.1mm thickness.
Embodiment 10
The difference from embodiment 1 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 1.5mm thickness2), the EVA hot-melt adhesive of 0.05mm thickness The PU layer of layer, 0.01mm thickness.
The step of preparation method (1) are as follows:
(1) EVA hot-melt adhesive mem stage: the EVA hot-melt adhesive film and base fabric that the EVA hot-melt adhesive for being available commercially from Bayer is cast Carry out, formation first composite membrane compound to pressing.
Embodiment 11
The difference from embodiment 1 is that the automobile artificial leather texture polyurethane leather, including successively lamination Base cloth layer not weaving fabric of superfine fiber (the weight per unit area 200g/m of 1.5mm thickness2), the TPU hot melt adhesive of 0.05mm thickness The PU layer of layer, 0.01mm thickness.
The step of preparation method (1) are as follows:
(1) the TPU hot melt adhesive film stage: the TPU hot melt adhesive that the TPU hot melt adhesive UT7-70AU for being available commercially from Bayer is cast Film carries out, formation first composite membrane compound to pressing with base fabric.
Embodiment 12
Difference with embodiment 3 is that the TPU hot melt adhesive layer is prepared in raw material, and the first catalyst is tin dilaurate Dibutyl tin.
Embodiment 13
Difference with embodiment 3 is that the TPU hot melt adhesive layer is prepared in raw material, the replacement of chain extender 1,4-butanediol For methyl propanediol.
Embodiment 14
Difference with embodiment 3 is that the TPU hot melt adhesive layer is prepared in raw material, and tackifying resin replaces with polyethylene- Acetate ethylene copolymer.
Embodiment 15
A kind of automobile artificial leather texture polyurethane leather, the base fabric layer superfine fibre of the 0.1mm thickness including successively lamination Non-woven cloth (weight per unit area 200g/m2), the TPU hot melt adhesive layer of 0.01mm thickness, by 0.05mm thickness TPU membrane layer and The composite layer of the PU layer composition of 0.05mm thickness.
The TPU hot melt adhesive layer to prepare raw material in parts by weight include the following raw material component:
The polyester polyol the preparation method comprises the following steps: by 1mol decanedioic acid, 2.5mol terephthalic acid (TPA) and 4.0mol second two Alcohol mixing, is then added 0.003mol zirconic acid isopropyl ester, is warming up to 160 DEG C of progress polycondensation reactions and obtains decanedioic acid system polyester polyols Alcohol (weight average molecular weight 1500);
The fire retardant by include: by weight percentage 25wt% dimethylphosphite, 35wt% ammonium polyphosphate, 35wt% pentaerythrite;
PU layers of the preparation method includes: that PU resin working solution is sprayed in TPU layer to dry bonding;The PU resin The formula of working solution is as follows: 65 parts by weight of polyurethane resin;22 parts by weight of dimethylformamide;60 parts by weight of ethyl acetate;Table 3 parts by weight of face coagent sulfated castor oil;1 parts by weight of antibacterial agent dodecyl dimethyl benzyl ammonium bromide;5 weight of toner Part.
The TPU membrane layer, which passes through to be cast after the mixing of selected raw material, to be obtained, and the raw material components include: heat in parts by weight 93 parts by weight of plastic polyurethane particle;0.05 parts by weight of slipping agent behenamide;0.5 weight of antioxidant dibutyl hydroxy toluene Measure part;0.5 parts by weight of UV resistant agent UV-B83;The thermoplastic polyurethane particle includes the following raw material group in parts by weight Point: weight average molecular weight is 35 parts of polyhexamethylene carbonate diol of 1500;1,5- how 15 parts of diisocyanate;Benzylidene two 25 parts of isocyanates;1,18 parts of 4- butanediol;0.5 part of catalyst.
Preparation method includes the following steps:
(1) the TPU hot melt adhesive film stage: TPU hot melt adhesive is sprayed in base fabric, carry out after drying with base fabric it is compound to pressing, Form the first composite membrane;
(2) the TPU membrane layer compound stage: by thermoplastic polyurethane particle and auxiliary agent by single screw extrusion machine, according to screw rod Temperature is 200 DEG C, and die head temperature is that 190 DEG C of condition is cast into TPU membrane, compound to pressing with the first composite membrane, and it is multiple to form second Close film;
(3) the PU film process stage: prepared PU resin working solution is added on coating machine platform scraper, is arranged under scraper Edge and the second composite membrane spacing 0.3cm, are uniformly coated on TPU membrane surface on the second composite membrane for PU resin working solution, through tunnel Road formula air drier is dry, and temperature is batched spare at 90 DEG C or so, obtains polyurethane leather;
(4) release paper processing stage: above-mentioned polyurethane leather is unreeled, and surface is handled by heating mantles, then passes through emulation Dermatoglyph reason release paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) it crumples process: the artificial leather texture polyurethane leather semi-finished product of acquisition being placed in temperature is 80 DEG C and rub In line machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls institute The automobile artificial leather texture polyurethane leather stated.
Performance test:
The automobile artificial leather texture polyurethane leather that embodiment obtains is performed the following performance tests:
(1) adhesion strength;The epidermis of the automobile artificial leather texture polyurethane leather of preparation and base cloth layer are shelled From strength test:
(2) hardness: hardness is tested in 23 ± 2 DEG C, the environment of humidity 65 ± 5% with Shore durometer;
(3) it tensile strength: is tested by GB/T 8949-2008;
(4) it tearing strength: is tested by GB/T 8949-2008;
(5) abrasion resistance: under the pressure of 9KPa, wear phenomenon is observed after 1000 turns of mill, Examples 1 to 9 is without abrasion Phenomenon, embodiment 10~11 have a small amount of wear phenomenon, and embodiment 12~14 is less compared with 10~11 wear phenomenon of embodiment;
(6) it elongation at break: is tested by GB/T 8949-2008;
Test result is shown in Table 1:
Table 1
As can be seen from Table 1, the epidermis and base of automobile artificial leather texture polyurethane leather provided by the invention Caking property >=8.0kg/25mm of layer of cloth, for hardness in 80~85A (shore), transverse tensile strength is 34.8~40.6MPa, is indulged It is 32.6~38.1MPa to tensile strength, radial tearing strength is 69.5~74.3kgf/cm, filling-tear resistance 68.0 ~73.2kgf/cm, under the pressure of 9kPa, wear phenomenon is unobvious after 1000 turns of mill, and elongation is 800~1000%.
In addition, when can be seen that the hot melt adhesive commercially available from selecting from the test result of embodiment 10 and 11, adhesive property Resistance to be declined slightly, tensile strength, tearing strength, elongation and abrasion are declined;And when using TPU heat provided by the invention When melten gel composition of raw materials, when preparing hot melt adhesive layer (embodiment 12) using spraying, caking property ability is declined slightly, and is stretched strong Degree, tearing strength, elongation and abrasion are declined;Supposition is because TPU hot melt adhesive provided by the invention is more suitable for logical It crosses casting method and epidermis and base bonds, reduce its influence to mechanical performance.
The Applicant declares that the present invention illustrates the process method of the present invention through the above embodiments, but the present invention not office It is limited to above-mentioned processing step, that is, does not mean that the present invention must rely on the above process steps to be carried out.Technical field Technical staff it will be clearly understood that any improvement in the present invention, equivalence replacement and auxiliary element to raw material selected by the present invention Addition, selection of concrete mode etc., all of which fall within the scope of protection and disclosure of the present invention.

Claims (9)

1. a kind of automobile artificial leather texture polyurethane leather, which is characterized in that the polyurethane leather includes successively lamination Base cloth layer, hot melt adhesive layer and epidermis;
The hot melt adhesive layer includes TPU hot melt adhesive layer or EVA hot-melt adhesive layer.
2. polyurethane leather as described in claim 1, which is characterized in that the TPU hot melt adhesive layer prepares raw material by weight Number includes the following raw material component:
The polyester polyol includes polyester polyol of sebacic acid series, the decanedioic acid system polyester that preferred molecular weight is 1000~2000 Polyalcohol;
Preferably, the polyester polyol of sebacic acid series the preparation method comprises the following steps: decanedioic acid, terephthalic acid (TPA) and ethylene glycol are mixed It closes, zirconic acid isopropyl ester is then added, is warming up to 120~200 DEG C of progress polycondensation reactions and obtains polyester polyol of sebacic acid series;
Preferably, the molar ratio of the decanedioic acid and terephthalic acid (TPA) is 1:2~3;
Preferably, the molar ratio of the ethylene glycol and decanedioic acid is 3.5~4.5:1;
Preferably, the additional amount of the zirconic acid isopropyl ester is 3 × 10-3~4 × 10-3Mol/mol decanedioic acid.
3. polyurethane leather as claimed in claim 1 or 2, which is characterized in that the diisocyanate includes diphenyl-methane two Isocyanates or toluene di-isocyanate(TDI);
Preferably, first catalyst includes p-methyl benzenesulfonic acid, dibutyl tin dilaurate, antimony glycol, tetra isopropyl titanium Any a kind or at least two kinds of of combination in acid esters;
Preferably, the chain extender includes any a kind or at least two kinds of in 1,6- hexylene glycol, methyl propanediol, 1,4-butanediol Combination.
4. the polyurethane leather as described in one of claims 1 to 3, which is characterized in that the TPU hot melt adhesive layer prepares raw material It further include the first antioxidant of 0.1~1 parts by weight;
Preferably, first antioxidant include antioxidant 245, antioxidant 1135, antioxidant PUR67, in antioxidant PUR68 Any a kind or at least two kinds of of combination;
Preferably, the TPU hot melt adhesive layer prepares the fire retardant that raw material further includes 0.1~5 parts by weight;
Preferably, the fire retardant include: by weight percentage the dimethylphosphite of 20~30wt%, 30~40wt% it is poly- The pentaerythrite of ammonium phosphate, 30~40wt%;
Preferably, the TPU hot melt adhesive layer prepares the tackifying resin that raw material further includes 0.1~5 parts by weight;
Preferably, the tackifying resin includes polyethylene vinyl acetate copolymer, terminal hydroxy group thermoplastic polyester, hydrogenated rosin tree Any a kind or at least two kinds of of combination in rouge.
5. the polyurethane leather as described in one of Claims 1 to 4, which is characterized in that the epidermis include PU layers of dry type, Any a kind or at least two kinds of of composite layer in TPU layer;
Preferably, the epidermis is TPU layer and PU layers of dry type of composite layer, and preferred thickness is than the TPU layer and dry type PU for 1:1 The composite layer of layer;
Preferably, the TPU layer and PU layers of dry type of composite layer are dried by the way that PU resin working solution to be coated in the TPU layer Bonding obtains;
Preferably, the TPU layer is set to PU layers between hot melt adhesive layer.
6. the polyurethane leather as described in one of Claims 1 to 5, which is characterized in that the TPU layer prepares raw material by weight Number includes the following raw material component:
The thermoplastic polyurethane particle to prepare raw material in parts by weight include following component:
Preferably, the weight average molecular weight of the polyhexamethylene carbonate diol is 1000~2000;
Preferably, any a kind or at least two kinds of in oleamide, erucyl amide or behenamide of the slipping agent Combination;
Preferably, second antioxidant is selected from distearyl pentaerythritol phosphite, triphenyl phosphite, dibutyl hydroxyl Base toluene BHT, N, any a kind in bis- [[3- (3,5)-di-tert-butyl-hydroxy phenyl] propiono] hexamethylene diamines of N '-or at least 2 kinds of combination;
Preferably, any a kind or at least two kinds of of combination of the anti ultraviolet agent in UV-P, UV-328 or UV-B83.
Preferably, second catalyst includes p-methyl benzenesulfonic acid, dibutyl tin dilaurate, antimony glycol, tetra isopropyl titanium Any a kind or at least two kinds of of combination in acid esters.
7. the polyurethane leather as described in one of claim 1~6, which is characterized in that the base cloth layer with a thickness of 0.1~ 3.0mm;
Preferably, the hot melt adhesive layer with a thickness of 0.01~0.1mm;
Preferably, the TPU hot melt adhesive layer is with a thickness of 0.01~0.1mm;
Preferably, the EVA hot-melt adhesive layer is with a thickness of 0.01~0.1mm;
Preferably, the epidermis with a thickness of 0.01~0.2mm;
Preferably, the TPU layer with a thickness of 0.01~0.1mm;
Preferably, the base cloth layer includes not weaving fabric of superfine fiber, and preferred unit area weight is 50-400g/m2Ultra-fine fibre Tie up non-woven cloth;
Preferably, the hot melt adhesive layer is by the way that hot melt adhesive to be cast to obtain.
8. the preparation method of polyurethane leather described according to claim 1~one of 7, which is characterized in that the preparation method Include the following steps:
(1) preparation of TPU hot melt adhesive film: it is mixed with raw material according to the composition of raw materials for preparing of TPU hot melt adhesive layer, Screw Extrusion obtains To TPU hot-melt adhesive granules, it is 180~220 DEG C that the TPU hot-melt adhesive granules, which are passed through single screw extrusion machine according to temperature, die head Temperature is the TPU hot melt adhesive film that 180~210 DEG C of condition is cast, and the TPU hot melt adhesive film and base fabric is carried out multiple to pressure It closes, forms the first composite membrane;
(2) the TPU layer compound stage: it is mixed with raw material according to the composition of raw materials for preparing of TPU layer, Screw Extrusion obtains TPU membrane Grain, it is 180~220 DEG C that the TPU membrane particle, which is passed through single screw extrusion machine according to temperature, and die head temperature is 180~210 DEG C Condition is cast to obtain TPU layer;The TPU layer is compound to pressing with the first composite membrane, form the second composite membrane;
(3) the PU film process stage: PU resin is added on coating machine, and PU resin working solution is uniformly coated on the second composite membrane TPU layer surface, it is dry through 80~100 DEG C of tunnel-type hot air drying machines, batch spare, obtain polyurethane leather;
Optionally, step (4)~(6) are carried out after step (3):
(4) release paper processing stage: polyurethane leather is unreeled, surface by heating mantles handle, then by artificial leather texture from Type paper is embossed, and release paper is removed, and cooling winding obtains artificial leather texture polyurethane leather semi-finished product;
(5) it crumples process: the artificial leather texture polyurethane leather semi-finished product of acquisition being placed in temperature is 70-90 DEG C and rub line In machine, line half an hour is rubbed, that is, completes rubbing program;
(6) arranging process: finally the semi-finished product for completing rubbing program taken out into final finishing out of boarding machine, be in rolls described Automobile artificial leather texture polyurethane leather.
9. the preparation method of polyurethane leather according to claim 8, which is characterized in that step (3) described coating machine platform Middle scraper lower edge and second 0.1~0.5cm of composite membrane spacing.
CN201811055207.3A 2018-09-11 2018-09-11 A kind of automobile artificial leather texture polyurethane leather and preparation method thereof Pending CN109530190A (en)

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