CN104152700A - Separating, tableting and recycling system for lead scrap of storage battery machining - Google Patents
Separating, tableting and recycling system for lead scrap of storage battery machining Download PDFInfo
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- CN104152700A CN104152700A CN201410397127.1A CN201410397127A CN104152700A CN 104152700 A CN104152700 A CN 104152700A CN 201410397127 A CN201410397127 A CN 201410397127A CN 104152700 A CN104152700 A CN 104152700A
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- lead
- hanging strip
- press tool
- plumbous
- cylinder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Processing Of Solid Wastes (AREA)
Abstract
The invention belongs to a separating, tableting and recycling system for lead scrap of storage battery machining. The system comprises a lead hanging bar tableting machine and a vibration separating machine, the lead scrap enters a feeding opening of the vibration separating machine in a sealed mode, a lead hanging bar outlet cylinder of the vibration separating machine is communicated with an inlet of a quantitative mechanism of the lead hanging bar tableting machine in a sealing mode, an outlet of the quantitative mechanism is communicated with an inlet of a prepressing mould of the lead hanging bar tableting machine through a sealed hopper, an outlet of the prepressing mould is communicated into a stamping mould of the lead hanging bar tableting machine, a main pressing head of a main hydraulic cylinder in the stamping mould is driven by a position rod of the main hydraulic cylinder, lead hanging bars in the stamping mould are pressed into a permanent-weight lead block, and a discharging cylinder piston rod drives a pulling plate block forming the inner lower end face of the stamping mould to open and close the inner lower end face of the stamping mould. According to the system, the lead scrap can be effectively separated and recycled, the problem that the lead scrap pollutes the environment can be effectively solved, and the separating, tableting and recycling system has the advantages of being simple in structure, low in recycling cost, high in resource recycling rate, and good in energy saving and environment-friendly effect.
Description
Technical field
The invention belongs to the separated briquetting recycling system of a kind of store battery processing scrap lead.
Background technology
In the production process of lead acid cell, having a procedure is the manufacture of battery plate, the manufacture of battery plate is exactly that curing dried large stretch of stereotype is cut into the stereotype of small pieces by roll shearing machine, then by sander, the small pieces stereotype surrounding being cut into is polished again, make battery plate.Owing to can produce the lead powder dirt that a large amount of scrap stock form plumbous hanging strip refuse and polishing formation in the manufacturing processed of battery plate, plumbous hanging strip refuse and plumbous dust mixture are called scrap lead.Therefore, there is serious plumbous hanging strip refuse and lead powder dust pollution in the manufacturing processed of battery plate, and this pollution hazard environment and personnel's is healthy.At present, the processing of plumbous hanging strip refuse and lead powder dirt is adopted by reclaiming producer's collection processing method voluntarily, in this process, also exist the phenomenon of the serious secondary pollution being caused not in time etc. by contamination, Pollutant Treatment.The scrap lead amount of having is many, powder agglomates mixes, pollution weighs, recovery utilization rate is low, treatment cost is large, administer difficult feature, even if plumbous hanging strip refuse is separated from scrap lead, a large amount of plumbous hanging strip refuses, except taking a large amount of manpower and materials, transport and utilize link also can cause the phenomenon of secondary pollution, an above-mentioned difficult problem is problem in the urgent need to address.
Summary of the invention
The object of the invention is to design the separated briquetting recycling system of a kind of store battery processing scrap lead, can scrap lead be carried out effectively separated and be recycled, can effectively solve scrap lead environmental pollution problem, and have simple in structure, cost recovery is low, resource recycling rate is high, the advantage that effects of energy conservation and environmental protection is good.
The present invention includes plumbous hanging strip bead machine, vibration separator.Scrap lead sealing enters the opening for feed of vibration separator, the plumbous hanging strip Exported Cone of vibration separator seals the import of the quantitative mechanism of the plumbous hanging strip bead machine that communicates, the outlet of quantitative mechanism communicates with the pre-pressing die import of plumbous hanging strip bead machine by the hopper of sealing, pre-pressing die exports in the press tool of the hanging strip bead machine that communicates, the main pressure head that is positioned at the main hydraulic cylinder of press tool is driven by main hydraulic cylinder piston rod, plumbous hanging strip in press tool is pressed into fixed heavy lead, discharging cylinder piston rod drives the pumping board piece that forms lower surface in press tool to open and close lower surface in press tool, the lead powder exit seal of the vibration separator lead powder container that communicates.Wherein:
Plumbous hanging strip bead machine, for plumbous hanging strip is pressed into fixed heavy lead, comprise topping up assembly, pillar, base, controlling box, upper cross base, main hydraulic cylinder, precompression cylinder, discharging cylinder, press tool and pre-pressing die, the lower end of four pillars is fixed with four bights of base respectively, four bights of upper cross base are separately fixed at the upper end of four pillars, main hydraulic cylinder is positioned at the upper center of upper cross base, topping up assembly is positioned on the upper cross base of main hydraulic cylinder one side, press tool is positioned at the upper center of base, pumping board piece forms the interior lower surface of press tool, discharging cylinder is positioned on the cylinder rack with base one side of the corresponding locking portion of pumping board piece, discharging cylinder piston rod drives the pumping board piece that forms lower surface in press tool to open and close press tool lower surface, be provided with carriage with the base of discharging cylinder opposite one side, carriage is provided with the conveying transportation wheel belt of heavy lead surely, main pressure head is established in upper end in press tool, the upper center of main pressure head and main hydraulic cylinder piston rod top join, upper end one sidewall in the press tool pre-pressing die discharge port that communicates, the horizontal top in press tool of pre-pressing die, pre-pressing die opening for feed is positioned at the rear upper end of pre-pressing die, in pre-pressing die, be provided with pre-pressure head, precompression cylinder is positioned on the cylinder rack with base one side of the corresponding locking portion of pre-pressure head, the middle part, rear end of pre-pressure head joins with precompression cylinder piston rod top, pre-pressing die opening for feed communicates with the hanging strip Exported Cone sealing of vibration separator by hopper and the quantitative mechanism of sealing.
Vibration separator, for the plumbous hanging strip of scrap lead is separated with lead powder, comprise that the separation that is positioned at separated body rolls net cylinder, motor by transmission belt with roll net cylinder wheel and drive the separated net cylinder that rolls to rotate, the rear end hanging strip Exported Cone that communicates is rolled in net cylinder in separation, separation is rolled the lower end of net cylinder and is established screen cloth, the communicate opening for feed of vibration separator of net cylinder Inner Front End is rolled in separation, scrap lead sealing enters the opening for feed of vibration separator, the plumbous hanging strip Exported Cone of vibration separator seals the import of the quantitative mechanism of the plumbous hanging strip bead machine that communicates, the lead powder exit seal of the vibration separator lead powder container that communicates.
Described pre-pressing die is horizontal.The inwall of described press tool is provided with die sleeve, the rectangular body of press tool, and the inner underside of corresponding both sides die sleeve is provided with indent trough rim.The inwall of described pre-pressing die is provided with die sleeve.The lower surface of described main pressure head, is respectively equipped with die sleeve on the pre-front end face of pressure head and the upper surface of pumping board piece.Described controlling box is positioned at plumbous hanging strip bead machine one side.Described screen cloth is 40 eye mesh screens.Said structure design has reached object of the present invention.
The present invention can carry out effectively separated and recycle scrap lead, can effectively solve scrap lead environmental pollution problem, and has simple in structurely, and cost recovery is low, and resource recycling rate is high, the advantage that effects of energy conservation and environmental protection is good.
The present invention will adopt separated completing on the spot to the processing of plumbous hanging strip refuse and lead powder dirt, and recycling, has stopped secondary pollution on the spot.Simultaneously to the treating processes of plumbous hanging strip refuse and lead powder dirt all under sealed state, unattended completing, has significantly reduced the harm of lead powder dirt to environment and the mankind.The present invention is through detecting, and the lead powder particle concentration of separation plants is lower than 0.2 μ g/m
3, lower than national standard.Separation costs reduces by 70%, has good result of use.
Because the manufacture of battery plate is divided into the difference manufacturing processed of positive and negative pole plate, and the alloy ingredient of positive and negative pole plate is different, can not obscure use.The present invention processes, purifies, adds the recasting operations such as alloy again by various plumbous hanging strip refuses and lead powder, by with batch, with the plumbous hanging strip refuse of composition and lead powder dirt immediately with this batch of finished product, mix on the spot recycling, significantly reduced manufacturing cost, energy-saving and emission-reduction suburb fruit significantly.
Accompanying drawing explanation
Fig. 1 is plumbous hanging strip bead machine structural representation of the present invention.
Fig. 2 is plumbous hanging strip bead machine structural representation of the present invention.
Fig. 3 is plumbous hanging strip bead machine local structure schematic diagram of the present invention.
Fig. 4 is vibration separator structural representation of the present invention.
Embodiment
As shown in Figures 1 to 4, the separated briquetting recycling system of a kind of store battery processing scrap lead, comprises plumbous hanging strip bead machine, vibration separator.
Scrap lead sealing enters the opening for feed of vibration separator, and the plumbous hanging strip Exported Cone of vibration separator seals the import of the quantitative mechanism of the plumbous hanging strip bead machine that communicates.The outlet of quantitative mechanism communicates with the pre-pressing die import of plumbous hanging strip bead machine by the hopper of sealing.Pre-pressing die exports in the press tool of the hanging strip bead machine that communicates, and the main pressure head that is positioned at the main hydraulic cylinder of press tool is driven by main hydraulic cylinder piston rod, and the plumbous hanging strip in press tool is pressed into fixed heavy lead.The pumping board piece that discharging cylinder piston rod drive to form lower surface in press tool opens and closes lower surface in press tool, the lead powder exit seal of the vibration separator lead powder container that communicates.Wherein:
As shown in Figure 1 to Figure 3, plumbous hanging strip bead machine, for being pressed into plumbous hanging strip fixed heavy lead.Comprise topping up assembly 1, pillar 11, base 10, controlling box 20, upper cross base 4, main hydraulic cylinder 2, precompression cylinder 6, discharging cylinder 7, press tool 15 and pre-pressing die 16.The lower end of four pillars is fixed with four bights of base respectively, and four bights of upper cross base are separately fixed at the upper end of four pillars.Main hydraulic cylinder is positioned at the upper center of upper cross base.Topping up assembly is positioned on the upper cross base of main hydraulic cylinder one side, and the effect of topping up assembly is to provide pressure support ventilation for each hydro-cylinder.Press tool is positioned at the upper center of base.Pumping board piece 14 forms the interior lower surface of press tool.The inwall of described press tool is provided with die sleeve 24, the rectangular body of press tool, and the inner underside of corresponding both sides die sleeve is provided with indent trough rim 241, and the effect of die sleeve is each mould of protection, replaceable.The effect of indent trough rim is to be beneficial to the fixed heavy lead (every heavy 29 kilograms, approximately 10 tons every cubic metre of density) being pressed into drop out outside press tool.Discharging cylinder (for hydro-cylinder) is positioned on the cylinder rack 8 with base one side of the corresponding locking portion of pumping board piece, and discharging cylinder piston rod 9 drives the pumping board piece keying press tool lower surface that forms lower surfaces in press tools.Be provided with carriage 12 with the base of discharging cylinder opposite one side, carriage is provided with the transportation wheel belt 13 of carrying fixed heavy lead.Transportation wheel belt carries for accepting the fixed heavy lead being ejected by pumping board piece.Main pressure head 25 is established in upper end in press tool, and the upper center of main pressure head and main hydraulic cylinder piston rod 17 tops join.Upper end one sidewall in the press tool pre-pressing die discharge port 26 that communicates.The horizontal top in press tool of pre-pressing die.Pre-pressing die opening for feed 27 is positioned at the rear upper end of pre-pressing die.In pre-pressing die, be provided with pre-pressure head 22, precompression cylinder (for hydro-cylinder) is positioned on the cylinder rack with base one side of the corresponding locking portion of pre-pressure head, and middle part, rear end and precompression cylinder piston rod 23 tops of pre-pressure head join.Pre-pressing die opening for feed communicates with hanging strip Exported Cone 34 sealings of vibration separator by hopper 5 and the quantitative mechanism 3 of sealing.Cylinder rack and base and pillar are fixed as one.
As shown in Figure 4, vibration separator, for separated with lead powder by the plumbous hanging strip of scrap lead.Comprise that the separation that is positioned at separated body 29 rolls net cylinder 30.Motor 31 by transmission belt 32 with roll net cylinder wheel 33 and drive the separated net cylinder that rolls to rotate.The rear end hanging strip Exported Cone 31 that communicates is rolled in net cylinder in separation, and separation is rolled the lower end of net cylinder and established screen cloth 35, and described screen cloth is 40 eye mesh screens.The communicate opening for feed 28 of vibration separator of net cylinder Inner Front End is rolled in separation, and scrap lead sealing enters the opening for feed of vibration separator, the communicate import of quantitative mechanism of plumbous hanging strip bead machine of plumbous hanging strip Exported Cone 34 sealings of vibration separator.The lead powder outlet 36 of vibration separator seals the lead powder container that communicates.
Described pre-pressing die is horizontal.The inwall of described pre-pressing die is provided with die sleeve.The lower surface of described main pressure head, is respectively equipped with die sleeve on the pre-front end face of pressure head and the upper surface of pumping board piece.
Described controlling box is positioned at plumbous hanging strip bead machine one side.In controlling box, establish hydraulic efficiency system and electrical control system, hydraulic efficiency system is communicated with topping up assembly by oil pump 19 and oil pipe assembly 18.Electrical control system is communicated with each machine pilot circuit by circuit 21.Hydraulic efficiency system is comprised of fuel tank, motor, oil pump, combination valve, reversing valve, tensimeter, liquidometer, high-pressure rubber pipe, thermometer, return oil filter, water cooler etc.Each pipeline, the Hydraulic Elements of fluid in oil pump, oil pipe assembly enter respectively each hydraulic ram, are controlled respectively the action of each hydraulic ram by each Hydraulic Elements.Realize pushing, replying, go out and surely weigh the actions such as lead.System pressure is set up by surplus valve, and full-automatic mechanical action is controlled by computer, automatically operation.Until main hydraulic cylinder, will surely weigh after lead compacting, pressure relay sender, then carries out next action.In fuel tank, oil temperature is regulated by water cooler, when oil temperature is too high, opens large valve, adds big yield and speed of circulation, cooling by force; Otherwise, valve-off.This electrical control system adopts AC, 380V, 50HZ power supply, control power supply 220V, 24V, total power 30Kw for PLC, according to technique, need to be divided into " manual setting ", " stepping ", " automatically " three kinds of modes, complete machine technological process, Controlling System adopts PLC programmable controller, and is furnished with man-computer interface, for adjusting the tiny process time.Working routine adjusted before dispatching from the factory is good, and is stored in PLC, and user is difficult at will changing, and some tiny process time can operate with reference to indicating meter adjustment.For conventional art, therefore be not repeated.
During use, scrap lead sealing enters the opening for feed of vibration separator, the screen cloth that is rolled net cylinder and lower end thereof by the separation of the rotation of driven by motor is separated into plumbous hanging strip and lead powder dirt by scrap lead, and lead powder enters lead powder container from the lead powder outlet of vibration separator, after being collected, is also re-used.The import that plumbous hanging strip enters the quantitative mechanism of plumbous hanging strip bead machine from plumbous hanging strip Exported Cone sealing, the hopper of plumbous hanging strip after weighing quantitatively (a surely heavy lead weight) through its lower end enters in pre-pressing die from pre-pressing die import, and precompression cylinder starts plumbous hanging strip that precompression cylinder piston rod promotes pre-pressure head front end and forward its precompressed headed in the press tool that pre-pressing die exit falls into hanging strip bead machine.After main hydraulic cylinder action, precompression cylinder resets.The main pressure head that is positioned at the main hydraulic cylinder of press tool is driven by main hydraulic cylinder piston rod, plumbous hanging strip in press tool is pressed into fixed heavy lead, discharging cylinder piston rod drives the pumping board piece that forms lower surface in press tool to open lower surface in press tool, the surely heavy lead being pressed into falls on base and by discharging cylinder piston rod, drives pumping board piece to be pushed on transportation wheel belt again, is transported to feed back casting plate machine and re-uses.Obviously, during pumping board piece anteposition and the die cavity bottom of die sleeve formation press tool, during rear position, space is formed on die cavity bottom, is beneficial to fixed heavy lead and falls, and has the function that fixed heavy lead goes out mold bottom simultaneously.So repeatedly, be disposed to scrap lead.
In a word, the present invention can carry out effectively separated and recycle scrap lead, can effectively solve scrap lead environmental pollution problem, and has simple in structurely, and cost recovery is low, and resource recycling rate is high, the advantage that effects of energy conservation and environmental protection is good.
Claims (7)
1. a store battery is processed the separated briquetting recycling system of scrap lead, comprise plumbous hanging strip bead machine, vibration separator, it is characterized in that: scrap lead sealing enters the opening for feed of vibration separator, the plumbous hanging strip Exported Cone of vibration separator seals the import of the quantitative mechanism of the plumbous hanging strip bead machine that communicates, the outlet of quantitative mechanism communicates with the pre-pressing die import of plumbous hanging strip bead machine by the hopper of sealing, pre-pressing die exports in the press tool of the hanging strip bead machine that communicates, the main pressure head that is positioned at the main hydraulic cylinder of press tool is driven by main hydraulic cylinder piston rod, plumbous hanging strip in press tool is pressed into fixed heavy lead, discharging cylinder piston rod drives the pumping board piece that forms lower surface in press tool to open and close lower surface in press tool, the lead powder exit seal of the vibration separator lead powder container that communicates, wherein,
Plumbous hanging strip bead machine, for plumbous hanging strip is pressed into fixed heavy lead, comprise topping up assembly, pillar, base, controlling box, upper cross base, main hydraulic cylinder, precompression cylinder, discharging cylinder, press tool and pre-pressing die, the lower end of four pillars is fixed with four bights of base respectively, four bights of upper cross base are separately fixed at the upper end of four pillars, main hydraulic cylinder is positioned at the upper center of upper cross base, topping up assembly is positioned on the upper cross base of main hydraulic cylinder one side, press tool is positioned at the upper center of base, pumping board piece forms the interior lower surface of press tool, discharging cylinder is positioned on the cylinder rack with base one side of the corresponding locking portion of pumping board piece, discharging cylinder piston rod drives the pumping board piece that forms lower surface in press tool to open and close press tool lower surface, be provided with carriage with the base of discharging cylinder opposite one side, carriage is provided with the conveying transportation wheel belt of heavy lead surely, main pressure head is established in upper end in press tool, the upper center of main pressure head and main hydraulic cylinder piston rod top join, upper end one sidewall in the press tool pre-pressing die discharge port that communicates, the horizontal top in press tool of pre-pressing die, pre-pressing die opening for feed is positioned at the rear upper end of pre-pressing die, in pre-pressing die, be provided with pre-pressure head, precompression cylinder is positioned on the cylinder rack with base one side of the corresponding locking portion of pre-pressure head, the middle part, rear end of pre-pressure head joins with precompression cylinder piston rod top, pre-pressing die opening for feed communicates with the hanging strip Exported Cone sealing of vibration separator by hopper and the quantitative mechanism of sealing,
Vibration separator, for the plumbous hanging strip of scrap lead is separated with lead powder, comprise that the separation that is positioned at separated body rolls net cylinder, motor by transmission belt with roll net cylinder wheel and drive the separated net cylinder that rolls to rotate, the rear end hanging strip Exported Cone that communicates is rolled in net cylinder in separation, separation is rolled the lower end of net cylinder and is established screen cloth, the communicate opening for feed of vibration separator of net cylinder Inner Front End is rolled in separation, scrap lead sealing enters the opening for feed of vibration separator, the plumbous hanging strip Exported Cone of vibration separator seals the import of the quantitative mechanism of the plumbous hanging strip bead machine that communicates, the lead powder exit seal of the vibration separator lead powder container that communicates.
2. by system claimed in claim 1, it is characterized in that: described pre-pressing die is horizontal.
3. by system claimed in claim 1, it is characterized in that: the inwall of described press tool is provided with die sleeve, the rectangular body of press tool, the inner underside of corresponding both sides die sleeve is provided with indent trough rim.
4. by system claimed in claim 1, it is characterized in that: the inwall of described pre-pressing die is provided with die sleeve.
5. by system claimed in claim 1, it is characterized in that: the lower surface of described main pressure head, is respectively equipped with die sleeve on the pre-front end face of pressure head and the upper surface of pumping board piece.
6. by system claimed in claim 1, it is characterized in that: described controlling box is positioned at plumbous hanging strip bead machine one side.
7. by system claimed in claim 1, it is characterized in that: described screen cloth is 40 eye mesh screens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397127.1A CN104152700A (en) | 2014-08-13 | 2014-08-13 | Separating, tableting and recycling system for lead scrap of storage battery machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397127.1A CN104152700A (en) | 2014-08-13 | 2014-08-13 | Separating, tableting and recycling system for lead scrap of storage battery machining |
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| CN104152700A true CN104152700A (en) | 2014-11-19 |
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| CN201410397127.1A Pending CN104152700A (en) | 2014-08-13 | 2014-08-13 | Separating, tableting and recycling system for lead scrap of storage battery machining |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106903140A (en) * | 2017-04-17 | 2017-06-30 | 东莞汇乐环保股份有限公司 | A kind of extruding collecting machine for lithium electricity new energy |
| CN108232349A (en) * | 2017-12-21 | 2018-06-29 | 乐见协 | A kind of accumulator processing scrap lead separation briquetting recycling system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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Application publication date: 20141119 |