CN104149128A - Cutting machine with heaters for manufacturing thermoplastic honeycomb plates - Google Patents
Cutting machine with heaters for manufacturing thermoplastic honeycomb plates Download PDFInfo
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- CN104149128A CN104149128A CN201410359941.4A CN201410359941A CN104149128A CN 104149128 A CN104149128 A CN 104149128A CN 201410359941 A CN201410359941 A CN 201410359941A CN 104149128 A CN104149128 A CN 104149128A
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- honeycomb
- cutting
- frame
- honeycomb ceramics
- heating wire
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Abstract
The invention discloses a cutting machine with heaters for manufacturing thermoplastic honeycomb plates. The cutting machine comprises a framework. A moving frame, a heater device and an air exhaust hood are arranged on the framework, a plurality of support rods are fixed onto the moving frame at intervals, the tops of the support rods are linearly supported, air can be circulated among the support rods, a honeycomb is placed on the support rods in such a manner that double-layer composite pipes of the honeycomb are vertically erected, the honeycomb can be horizontally cut by the multiple heaters of the heater device, the air exhaust hood is mounted above the heaters and is connected with an air exhaust device, air is exhausted by the air exhaust hood when the honeycomb is cut by the heaters, upwardly flows along pipe holes of the double-layer composite pipes from the bottom of the honeycomb and is exhausted, accordingly, heat at cut positions of the honeycomb can be carried away, and the cut positions of the honeycomb can be quickly cooled. According to the scheme, the cutting machine has the advantages that upper and lower plates can be prevented from being adhered with one another after the honeycomb is cut by the heaters, and accordingly the production efficiency can be improved.
Description
Technical field
The invention belongs to the manufacture field of cellular thermoplastic sheet material, relate in particular to a kind of adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate.
Background technology
Publication number is that the patent documentation of CN102689458A discloses a kind of cellular thermoplastic plate and preparation method thereof, comprises the steps:
1) manufacture double-layer composite pipe, the internal layer of double-layer composite pipe is materials with high melting point layer, and the skin of double-layer composite pipe is low melting material layer, and the fusing point of low melting material layer is lower than the fusing point of materials with high melting point layer;
2), by many double-layer composite pipe ordered arrangement boundlings, by heating, make the skin fusing of double-layer composite pipe and internal layer does not melt, thereby the skin of the cooling rear adjacent double-layer composite pipe of being close to is bonded and forms honeycomb ceramics;
3) thus along the cross-sectional cut honeycomb ceramics of double-layer composite pipe, obtain tabular monolith substrate;
4) some monolith substrate of amalgamation make the end face fusion of the adjacent two-layer compound inner tube layer of being close to form glue knurl by hot pressing is carried out in end face and bottom surface in same plane, thereby obtain cellular board.
Overall, above-mentioned honeycomb ceramics is comprised of the thin-walled hollow plastic round tube of a large amount of, equal length and diameter.These plastic round tube are all arranged in parallel according to same axis, all tangent between tube and tube, and all will align in two ends.From the side, the surrounding of every pipe is all surrounded by other six roots of sensation pipes.
In prior art, the cutting of above-mentioned honeycomb ceramics adopts band saw cutting or the cutting of heated filament line, and band saw cutting exists the coarse injustice of cut surface, the problem that easily causes that honeycomb ceramics breaks etc.The general foam cutting machine that adopts of existing heated filament cutting, if publication number is the disclosed foam cutting of CN203510341U, CN2644121Y, comprise frame, in frame, horizontal sliding is provided with the flat board of placing material to be cut, some heating wire have been set up in dull and stereotyped top, for the material to be cut on flat board, cut.As the heated filament cutting for above-mentioned honeycomb ceramics by foam cutting machine, cooling easy generation adhesion, honeycomb ceramics accumulation of heat cause the problems such as internal modification fast cutting part.For this reason, in above-mentioned patent documentation, electric wire filament's temperature is heated to 260 degree, in needing below with there being a smooth sheet metal of cutting silk thread.Cut direction is the circle central axis perpendicular to pipe, and in the process of silk thread cutting, silk thread melts the material near honeycomb, and the sheet metal of follow-up pushes cooling at once to the PP melting, play separated effect.But in actual production process, such heated filament cutting production efficiency is low, heating wire Cutting Drag is large easily lax, and the installation of sheet metal and the cooling complex structure, reliability of also causing poor.
Summary of the invention
In order to solve above-mentioned technical problem, the object of this invention is to provide a kind of adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate, when heated filament cuts, the bottom of honeycomb ceramics is built on stilts, top draft hood is bled, thereby by the upper and lower ventilating air of pore in honeycomb ceramics, accelerate cooling, avoid the rear upper and lower plates adhesion of heated filament cutting, enhance productivity.
To achieve the above object, the present invention has adopted following technical scheme:
The adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate, comprise frame, in frame, be provided with movable frame, electric wire installation and draft hood, movable frame is connected with frame horizontal slip and by motor, is driven mobile, above movable frame, interval is fixed with a plurality of support bars, support bar top is wire and supports, between support bar, supply circulation of air, the mode that honeycomb ceramics is erect up and down with its double-layer composite pipe is placed on support bar, many heating wire horizontal resection honeycomb ceramics in electric wire installation, draft hood is arranged on the top of described heating wire, draft hood is connected with air extractor, during heated filament cutting, draft hood is bled, air upwards flows and is pumped along double-layer composite pipe pore from the bottom of honeycomb ceramics, thereby the heat of taking away honeycomb ceramics cutting part is realized cooling fast, described electric wire installation comprises two braces that are arranged on frame both sides, brace and vertical plane are 30～60 ° of angle settings, on two braces, by insulation board, be fixed with contact rod separately, contact rod is connected with power supply, many heating wire of upper and lower parallel laying between the contact rod of both sides, wherein the brace of side outside is fixed with nutted rod by insulated connecting piece, nutted rod is parallel with brace, nutted rod is provided with and many heating wire a plurality of springs one to one, spring one end is connected with nutted rod, thereby the heating wire that the spring other end is corresponding with it connects heating wire tensioning, when motor drives movable frame and upper honeycomb ceramics feeding cutting thereof, heating wire above first contacts with honeycomb ceramics.
The present invention, adopt support bar to be wire and support honeycomb ceramics, the pore of guaranteeing like this any one double-layer composite pipe of honeycomb ceramics bottom can circulation of air, above the cutting part of honeycomb ceramics, draft hood being set bleeds, the cooling of cutting part is accelerated in the bottom-up circulation of air pore from honeycomb ceramics like this, avoid between monolith substrate, producing adhesion up and down after heated filament cutting, enhance productivity; Many upper and lower parallel heating wire adopt to cut direction, to tilt gradually from the bottom to top, to guarantee that the heating wire on top enters honeycomb ceramics cutting the earliest, cut out the earliest and withdrawn from honeycomb ceramics again, so not only can avoid upper strata monolith substrate to cause cut surface crooked to lower floor's monolith substrate sedimentation, and each cutting part that can stagger, avoid heat to gather in minority pore, improve the radiating effect of bleeding.Adopt tensioning spring tensioning heating wire, avoid heating wire in cutting process, relax or delay, guarantee that cut surface is smooth consistent.
As preferably, the lower end of two described braces is flexibly connected with frame respectively, and the top of two braces is fixedly connected with by cross bar, and cross bar is connected with framework pillar by adjusting rod, adjusting rod one end is threaded with being arranged on cross bar top nut, and the other end of adjusting rod is flexibly connected with framework pillar.Be convenient to like this regulate, simple and reliable for structure.
As preferably, described support bar is angle bar, the Chu Wei top, right angle of angle bar.
As preferably, described movable frame is slidably connected by linear bearing, line slideway and frame.
The present invention is owing to having adopted above technical scheme, when heated filament cuts, the bottom of honeycomb ceramics is built on stilts, top draft hood is bled, thereby by the upper and lower ventilating air of pore in honeycomb ceramics, accelerate cooling, avoid the rear upper and lower plates adhesion of heated filament cutting, enhance productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation of adaptive heated-wire cutting-machine of the present invention;
Fig. 2 is the structural representation of movable frame of the present invention;
Fig. 3 is electric wire installation's of the present invention structural representation.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.The direction of advance of movable frame when the direction of arrow is for cutting in Fig. 1.
Embodiment 1:
The adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate as shown in Figure 1, comprise frame 1, in frame 1, be provided with movable frame 2, electric wire installation 6 and draft hood 4, movable frame 2 is connected with frame 1 horizontal slip and drives mobile by motor 7, movable frame 2 above interval is fixed with a plurality of support bars 21, support bar 21 tops are wire and support, between support bar 21, supply circulation of air, the mode that honeycomb ceramics 3 is erect up and down with its double-layer composite pipe is placed on support bar 21, many heating wire 64 horizontal resection honeycomb ceramics 3 in electric wire installation 6, draft hood 4 is arranged on the top of described heating wire 64, draft hood 4 is connected with air extractor, during heated filament cutting, draft hood 4 is bled, air upwards flows and is pumped along double-layer composite pipe pore from the bottom of honeycomb ceramics 3, thereby the heat of taking away honeycomb ceramics 3 cutting parts is realized cooling fast, as shown in Figure 3, described electric wire installation 6 comprises two braces 61 that are arranged on frame 1 both sides, brace 61 is 30～60 ° of angle settings with vertical plane, on two braces 61, by insulation board 62, be fixed with contact rod 63 separately, contact rod 63 is connected with power supply, many heating wire of upper and lower parallel laying 64 between the contact rod 63 of both sides, wherein brace 61 outsides of a side are fixed with nutted rod 67 by insulated connecting piece 66, nutted rod 67 is parallel with brace 61, nutted rod 67 is provided with and many heating wire 64 a plurality of springs 68 one to one, spring 68 one end are connected with nutted rod 67, thereby the heating wire 64 that spring 68 other ends are corresponding with it connects heating wire 64 tensionings, when motor 7 drives movable frame 2 and the 3 feeding cutting of upper honeycomb ceramics thereof, heating wire 64 above first contacts with honeycomb ceramics 3.
In the present embodiment, the lower end of two described braces 61 is flexibly connected with frame 1 respectively, the top of two braces 61 is fixedly connected with by cross bar 65, cross bar 65 is connected with framework pillar by adjusting rod 5, adjusting rod 5 one end are threaded with being arranged on cross bar 65 top nuts, and the other end of adjusting rod 5 is flexibly connected with framework pillar.As shown in Figure 2, described support bar 21 is angle bar, the Chu Wei top, right angle of angle bar.Described movable frame 2 is slidably connected by linear bearing, line slideway and frame.
It is emphasized that: be only preferred embodiment of the present invention above, not the present invention is done to any pro forma restriction, any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical solution of the present invention.
Claims (4)
1. the adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate, it is characterized in that, comprise frame (1), in frame (1), be provided with movable frame (2), electric wire installation (6) and draft hood (4), movable frame (2) is connected with frame (1) horizontal slip and by motor (7), is driven mobile, movable frame (2) above interval is fixed with a plurality of support bars (21), support bar (21) top is wire and supports, between support bar (21), supply circulation of air, the mode that honeycomb ceramics (3) is erect up and down with its double-layer composite pipe is placed on support bar (21), many heating wire (64) horizontal resection honeycomb ceramics (3) in electric wire installation (6), draft hood (4) is arranged on the top of described heating wire (64), draft hood (4) is connected with air extractor, during heated filament cutting, draft hood (4) is bled, air upwards flows and is pumped along double-layer composite pipe pore from the bottom of honeycomb ceramics (3), thereby the heat of taking away honeycomb ceramics (3) cutting part is realized cooling fast, described electric wire installation (6) comprises two braces (61) that are arranged on frame (1) both sides, brace (61) is 30～60 ° of angle settings with vertical plane, on two braces (61), by insulation board (62), be fixed with contact rod (63) separately, contact rod (63) is connected with power supply, many heating wire of upper and lower parallel laying (64) between the contact rod of both sides (63), wherein the brace of a side (61) outside is fixed with nutted rod (67) by insulated connecting piece (66), nutted rod (67) is parallel with brace (61), nutted rod (67) is provided with and many heating wire (64) a plurality of springs (68) one to one, spring (68) one end is connected with nutted rod (67), the heating wire (64) that spring (68) other end is corresponding with it thus connect heating wire (64) tensioning, when motor (7) drives movable frame (2) and upper honeycomb ceramics (3) feeding cutting thereof, the heating wire on top (64) first contacts with honeycomb ceramics (3).
2. the adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate according to claim 1, it is characterized in that, the lower end of described two braces (61) is flexibly connected with frame (1) respectively, the top of two braces (61) is fixedly connected with by cross bar (65), cross bar (65) is connected with framework pillar by adjusting rod (5), adjusting rod (5) one end is threaded with being arranged on cross bar (65) top nut, and the other end of adjusting rod (5) is flexibly connected with framework pillar.
3. the adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate according to claim 1, is characterized in that, described support bar (21) is angle bar, the Chu Wei top, right angle of angle bar.
4. the adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate according to claim 1, is characterized in that, described movable frame (2) is slidably connected by linear bearing, line slideway and frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410359941.4A CN104149128B (en) | 2014-07-25 | 2014-07-25 | The adaptive heated-wire cutting-machine produced for cellular thermoplastic plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410359941.4A CN104149128B (en) | 2014-07-25 | 2014-07-25 | The adaptive heated-wire cutting-machine produced for cellular thermoplastic plate |
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| CN104149128A true CN104149128A (en) | 2014-11-19 |
| CN104149128B CN104149128B (en) | 2016-08-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108440809A (en) * | 2018-02-08 | 2018-08-24 | 江西新能源科技职业学院 | The mechanical arm of processing flexibility object |
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|---|---|---|---|---|
| CN2299700Y (en) * | 1997-09-24 | 1998-12-09 | 宜兴市鹏鹞环保有限公司 | Biological stuffing cutter |
| DE19956899A1 (en) * | 1999-11-26 | 2001-06-13 | Plasttechnik Engineering Greiz | Parallel cutting of flat sheets or contoured products from expanded polystyrene blocks, by making cuts in a single plane |
| CN1502454A (en) * | 2002-11-19 | 2004-06-09 | 裕一挨恩西斯株式会社 | Cut machine using electric heating wire |
| CN2644121Y (en) * | 2003-09-05 | 2004-09-29 | 明承厚 | Electric heating and cutting machine with foam enclosing edge |
| JP2006247772A (en) * | 2005-03-09 | 2006-09-21 | Toyo Tire & Rubber Co Ltd | Cutting method for hard urethane foam |
| KR100806180B1 (en) * | 2007-06-07 | 2008-02-21 | 송재동 | Hot wire cutter for high impact expanded resin |
| CN102773882A (en) * | 2012-07-27 | 2012-11-14 | 江苏安阳文化创意产业园股份有限公司 | Technical cubic foam block cutting machine |
| CN202781318U (en) * | 2012-09-24 | 2013-03-13 | 中天联合节能建设发展（天津）有限公司 | Foaming board horizontally cutting device |
| CN203510341U (en) * | 2013-10-25 | 2014-04-02 | 李齐盛 | Bidirectional oblique foam cutting bed |
| CN203994067U (en) * | 2014-07-25 | 2014-12-10 | 杭州华聚复合材料有限公司 | The adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate |
-
2014
- 2014-07-25 CN CN201410359941.4A patent/CN104149128B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2299700Y (en) * | 1997-09-24 | 1998-12-09 | 宜兴市鹏鹞环保有限公司 | Biological stuffing cutter |
| DE19956899A1 (en) * | 1999-11-26 | 2001-06-13 | Plasttechnik Engineering Greiz | Parallel cutting of flat sheets or contoured products from expanded polystyrene blocks, by making cuts in a single plane |
| CN1502454A (en) * | 2002-11-19 | 2004-06-09 | 裕一挨恩西斯株式会社 | Cut machine using electric heating wire |
| CN2644121Y (en) * | 2003-09-05 | 2004-09-29 | 明承厚 | Electric heating and cutting machine with foam enclosing edge |
| JP2006247772A (en) * | 2005-03-09 | 2006-09-21 | Toyo Tire & Rubber Co Ltd | Cutting method for hard urethane foam |
| KR100806180B1 (en) * | 2007-06-07 | 2008-02-21 | 송재동 | Hot wire cutter for high impact expanded resin |
| CN102773882A (en) * | 2012-07-27 | 2012-11-14 | 江苏安阳文化创意产业园股份有限公司 | Technical cubic foam block cutting machine |
| CN202781318U (en) * | 2012-09-24 | 2013-03-13 | 中天联合节能建设发展（天津）有限公司 | Foaming board horizontally cutting device |
| CN203510341U (en) * | 2013-10-25 | 2014-04-02 | 李齐盛 | Bidirectional oblique foam cutting bed |
| CN203994067U (en) * | 2014-07-25 | 2014-12-10 | 杭州华聚复合材料有限公司 | The adaptive heated-wire cutting-machine of producing for cellular thermoplastic plate |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108440809A (en) * | 2018-02-08 | 2018-08-24 | 江西新能源科技职业学院 | The mechanical arm of processing flexibility object |
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| CN104149128B (en) | 2016-08-24 |
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Effective date of registration: 20190329 Address after: 225008 No. 7 Xinyi Road, Yangzhou City, Jiangsu Province Patentee after: Maisitong Composite Materials Co., Ltd., Yangzhou City Address before: 311121 Building No. 2, Huayi Road, Yuhang Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: Hangzhou Holycore Composite Material Co., Ltd. |
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