CN104148902A - Machining method benefiting to hole boring quality and bearing base mechanical property - Google Patents

Machining method benefiting to hole boring quality and bearing base mechanical property Download PDF

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Publication number
CN104148902A
CN104148902A CN201410402750.1A CN201410402750A CN104148902A CN 104148902 A CN104148902 A CN 104148902A CN 201410402750 A CN201410402750 A CN 201410402750A CN 104148902 A CN104148902 A CN 104148902A
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Prior art keywords
hole
processing
machining
face
datum
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CN201410402750.1A
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Chinese (zh)
Inventor
吴光武
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Chengdu Hengtong Zhaoye Precision Machinery Co Ltd
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Chengdu Hengtong Zhaoye Precision Machinery Co Ltd
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Priority to CN201410402750.1A priority Critical patent/CN104148902A/en
Publication of CN104148902A publication Critical patent/CN104148902A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention discloses a machining method benefiting to hole boring quality and bearing base mechanical property. The method comprises the following steps of casting, reference face machining, hole machining and connecting bolt hole manufacturing which are carried out in sequence. A heat treatment step is carried out between the casting step and the reference face machining step. The heat treatment step comprises quenching and tempering. According to reference face machining, the end face of the blank materials is machined. According to hole machining, two steps of hole rough machining and hole fine machining are included, according to hole rough machining, through hole drilling is carried out, and a pre-drilled through hole is obtained. According to hole fine machining, boring cutters are used at the two ends of the pre-drilled through hole respectively for carrying out hole expanding treatment on the pre-drilled through hole, and finally a center circular hole of concentric different-diameter holes is obtained. The machining technology is simple in line, product quality is good, quality is easy to control, and meanwhile production efficiency is high.

Description

A kind of processing method that is beneficial to bore hole quality and bearing block mechanical property
Technical field
The present invention relates to machining manufacturing process field, particularly relate to a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property.
Background technology
Prior art bottom bracket is widely used in rotating machinery, as the supporting member of bearing.On bearing block, be provided with concentric circle holes, described concentric circle holes is the installation station of bearing.In prior art, requiring that rotating accuracy is high, in heavy duty or the higher rotating machinery of rotating speed, two even more bearings often need to be installed in same bearing block and think that rotating shaft provides the strong point of two or more, screw pump bearing housing, the blower fan main shaft bearing housing of large-scale cooling tower etc. grown as power transmission shaft.
Center hole on prior art bottom bracket is generally made up of the circular hole of two sections of reducings and axis conllinear, the changeover portion of two sections of circular holes is as the shaft shoulder of bearing, install to simplify the structure of bearing block and to be convenient to bearing, two sections of circular holes in the time that diameter is larger due to the restriction of regular turning tool, the forms that adopt boring machine bore hole process more, but easy to wear at cutting process for the cutter of bore hole, boring cutter processing length is that the hole wear extent of 100mm may reach 0.1mm, have a strong impact on the center hole that obtains and the interference fit precision of bearing, be unfavorable for the service life of the parts such as rotating machinery bearing, the shock resistance mechanics performance of prior art bottom bracket awaits further raising simultaneously.
Summary of the invention
Cutter for bore hole in above-mentioned prior art is easy to wear in cutting process, boring cutter processing length is that the hole wear extent of 100mm may reach 0.1mm, have a strong impact on the center hole that obtains and the interference fit precision of bearing, be unfavorable for the service life of the parts such as rotating machinery bearing, the shock resistance mechanics performance of prior art bottom bracket awaits the problem further improving simultaneously, the invention provides a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property.
For the problems referred to above, a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property provided by the invention reaches goal of the invention by following technical essential: a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property, comprise following steps in sequence: casting, processing datum, hole processing, making connecting bolt hole, be also provided with heat treatment step between described casting and processing datum step;
Described heat treatment step comprises and quenching and tempering, and described quenching is that forging that forging is obtained is heated to 975-1050 DEG C and insulation and is no less than after 6h coolingly, and to be blank heating that quenching is obtained be no less than oil cooling after 8h to 580-630 DEG C and insulation in described tempering;
Described processing datum is the end face of turned blank;
Described hole is processed as processing and is positioned at the center hole in described end face axial, hole processing comprises roughing hole and two steps of Finish Machining Bore, described roughing hole is that the drill bit that adopts diameter to be less than bearing block center hole intended diameter carries out through hole to blank and drills, and obtains preboring through hole;
Described Finish Machining Bore is to adopt respectively boring cutter to carry out reaming processing to preboring through hole by the two ends of preboring through hole, and last arriving is the center hole of concentric different diameter hole;
Described processing datum is for adopting sawing machine successively end face to be cut in advance, utilize grinding machine to carry out bright and clean grinding, utilize shaping machine to plane taking the smooth surface that obtains as datum level to another end face to cutting in advance any one side in the end face obtaining, the end face that planing is obtained utilizes grinding machine to carry out bright and clean grinding.
In this process route, while adopting boring cutter to carry out reaming to preboring through hole, boring cutter is controlled at the width of the bearing for bearing block assembling that is slightly larger than design by the axial feed amount at the two ends of blank, like this, boring cutter, due to little along the axial depth of cut of center hole, can effectively reduce the wear extent of boring cutter in each reaming process, as in the screw pump bearing housing process of processing 300mm, for the bearing boring that model is 6216, station is installed, bore hole precision can be controlled in the scope of 0.015mm; Adopt bearing that above technique obtains center hole between station to be installed owing to being not used in and bearing fit, need to ensure that its diameter is greater than the diameter of axle like this, above technique also helps the production efficiency of bearing housing.
The processing datum process route arranging in this process route, adopt sawing machine to carry out size and cut in advance that to obtain product end surface comparatively smooth, it is that stock removal is little that any one side is carried out to grinding, the smooth surface obtaining after grinding completes is the datum level of another side, the form of the employing shaping machine comparatively realization of colleges and universities is determined thickness planing, to ensure the length dimension of product, meanwhile, adopt the form of shaping machine to also help the depth of parallelism that ensures two end faces; The end face surface roughness that above technique completes rear bearing block even can reach Ra0.8, is conducive to the airtight quality of bearing block joint face.
The heat treatment step arranging is used for eliminating or weakens the defects such as the crystalline structure being brought to blank by forging step is thick, component segregation, and after heat treatment completes, makes blank have suitable hardness to be suitable for follow-up machining.In above-mentioned heat treatment step, the selection of heating-up temperature, temperature retention time and the type of cooling to quenching, tempering, can make heat treated blank under the fine and closely woven prerequisite of metallographic structure, in blank metallographic structure, there is the strip martensite of a large amount of function admirables, be conducive to the obdurability of blank, the product that above technique is obtained has good shock resistance.
Further technical scheme is:
In ensureing that the wear extent of boring cutter in feed process is controlled at more among a small circle, to ensure the bore hole quality of center hole, the depth of cut numerical value of described boring cutter on center hole axis is within the scope of 20mm-60mm.
For ease of machining, between described casting and processing datum, processing datum and hole processing, hole processing and making connecting bolt hole, be provided with scribe step.
The present invention has following beneficial effect:
1, in this process route, while adopting boring cutter to carry out reaming to preboring through hole, boring cutter is controlled at the width of the bearing for bearing block assembling that is slightly larger than design by the axial feed amount at the two ends of blank, like this, boring cutter, due to little along the axial depth of cut of center hole, can effectively reduce the wear extent of boring cutter in each reaming process, as in the screw pump bearing housing process of processing 300mm, for the bearing boring that model is 6216, station is installed, bore hole precision can be controlled in the scope of 0.015mm; Adopt bearing that above technique obtains center hole between station to be installed owing to being not used in and bearing fit, need to ensure that its diameter is greater than the diameter of axle like this, above technique also helps the production efficiency of bearing housing.
2, the processing datum process route arranging in this process route, adopt sawing machine to carry out size and cut in advance that to obtain product end surface comparatively smooth, it is that stock removal is little that any one side is carried out to grinding, the smooth surface obtaining after grinding completes is the datum level of another side, the form of the employing shaping machine comparatively realization of colleges and universities is determined thickness planing, to ensure the length dimension of product, meanwhile, adopt the form of shaping machine to also help the depth of parallelism that ensures two end faces; The end face surface roughness that above technique completes rear bearing block even can reach Ra0.8, is conducive to the airtight quality of bearing block joint face.
3, the heat treatment step arranging is used for eliminating or weakens the defects such as the crystalline structure being brought to blank by forging step is thick, component segregation, and after heat treatment completes, makes blank have suitable hardness to be suitable for follow-up machining.In above-mentioned heat treatment step, the selection of heating-up temperature, temperature retention time and the type of cooling to quenching, tempering, can make heat treated blank under the fine and closely woven prerequisite of metallographic structure, in blank metallographic structure, there is the strip martensite of a large amount of function admirables, be conducive to the obdurability of blank, the product that above technique is obtained has good shock resistance.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but structure of the present invention is not limited only to following examples.
Embodiment 1:
A processing method that is beneficial to bore hole quality and bearing block mechanical property, comprises following steps in sequence: casting, processing datum, hole processing, making connecting bolt hole, be also provided with heat treatment step between described casting and processing datum step;
Described heat treatment step comprises and quenching and tempering, and described quenching is that forging that forging is obtained is heated to 975-1050 DEG C and insulation and is no less than after 6h coolingly, and to be blank heating that quenching is obtained be no less than oil cooling after 8h to 580-630 DEG C and insulation in described tempering;
Described processing datum is the end face of turned blank;
Described hole is processed as processing and is positioned at the center hole in described end face axial, hole processing comprises roughing hole and two steps of Finish Machining Bore, described roughing hole is that the drill bit that adopts diameter to be less than bearing block center hole intended diameter carries out through hole to blank and drills, and obtains preboring through hole;
Described Finish Machining Bore is to adopt respectively boring cutter to carry out reaming processing to preboring through hole by the two ends of preboring through hole, and last arriving is the center hole of concentric different diameter hole;
Described processing datum is for adopting sawing machine successively end face to be cut in advance, utilize grinding machine to carry out bright and clean grinding, utilize shaping machine to plane taking the smooth surface that obtains as datum level to another end face to cutting in advance any one side in the end face obtaining, the end face that planing is obtained utilizes grinding machine to carry out bright and clean grinding.
In this process route, while adopting boring cutter to carry out reaming to preboring through hole, boring cutter is controlled at the width of the bearing for bearing block assembling that is slightly larger than design by the axial feed amount at the two ends of blank, like this, boring cutter, due to little along the axial depth of cut of center hole, can effectively reduce the wear extent of boring cutter in each reaming process, as in the screw pump bearing housing process of processing 300mm, for the bearing boring that model is 6216, station is installed, bore hole precision can be controlled in the scope of 0.015mm; Adopt bearing that above technique obtains center hole between station to be installed owing to being not used in and bearing fit, need to ensure that its diameter is greater than the diameter of axle like this, above technique also helps the production efficiency of bearing housing.
The processing datum process route arranging in this process route, adopt sawing machine to carry out size and cut in advance that to obtain product end surface comparatively smooth, it is that stock removal is little that any one side is carried out to grinding, the smooth surface obtaining after grinding completes is the datum level of another side, the form of the employing shaping machine comparatively realization of colleges and universities is determined thickness planing, to ensure the length dimension of product, meanwhile, adopt the form of shaping machine to also help the depth of parallelism that ensures two end faces; The end face surface roughness that above technique completes rear bearing block even can reach Ra0.8, is conducive to the airtight quality of bearing block joint face.
The heat treatment step arranging is used for eliminating or weakens the defects such as the crystalline structure being brought to blank by forging step is thick, component segregation, and after heat treatment completes, makes blank have suitable hardness to be suitable for follow-up machining.In above-mentioned heat treatment step, the selection of heating-up temperature, temperature retention time and the type of cooling to quenching, tempering, can make heat treated blank under the fine and closely woven prerequisite of metallographic structure, in blank metallographic structure, there is the strip martensite of a large amount of function admirables, be conducive to the obdurability of blank, the product that above technique is obtained has good shock resistance.
Embodiment 2:
The present embodiment is further qualified on the basis of embodiment 1: in ensureing that the wear extent of boring cutter in feed process is controlled at more among a small circle, to ensure the bore hole quality of center hole, the depth of cut numerical value of described boring cutter on center hole axis is within the scope of 20mm-60mm.
For ease of machining, between described casting and processing datum, processing datum and hole processing, hole processing and making connecting bolt hole, be provided with scribe step.
Above content is the further description of the present invention being done in conjunction with concrete preferred embodiment, can not assert that the specific embodiment of the present invention is confined to these explanations.For general technical staff of the technical field of the invention, not departing from other embodiments that draw under technical scheme of the present invention, all should be included in protection scope of the present invention.

Claims (3)

1. one kind is beneficial to the processing method of bore hole quality and bearing block mechanical property, comprise following steps in sequence: casting, processing datum, hole processing, making connecting bolt hole, it is characterized in that, between described casting and processing datum step, be also provided with heat treatment step;
Described heat treatment step comprises and quenching and tempering, and described quenching is that forging that forging is obtained is heated to 975-1050 DEG C and insulation and is no less than after 6h coolingly, and to be blank heating that quenching is obtained be no less than oil cooling after 8h to 580-630 DEG C and insulation in described tempering;
Described processing datum is the end face of turned blank;
Described hole is processed as processing and is positioned at the center hole in described end face axial, hole processing comprises roughing hole and two steps of Finish Machining Bore, described roughing hole is that the drill bit that adopts diameter to be less than bearing block center hole intended diameter carries out through hole to blank and drills, and obtains preboring through hole;
Described Finish Machining Bore is to adopt respectively boring cutter to carry out reaming processing to preboring through hole by the two ends of preboring through hole, and last arriving is the center hole of concentric different diameter hole;
Described processing datum is for adopting sawing machine successively end face to be cut in advance, utilize grinding machine to carry out bright and clean grinding, utilize shaping machine to plane taking the smooth surface that obtains as datum level to another end face to cutting in advance any one side in the end face obtaining, the end face that planing is obtained utilizes grinding machine to carry out bright and clean grinding.
2. a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property according to claim 1, is characterized in that, the depth of cut numerical value of described boring cutter on center hole axis is within the scope of 20mm-60mm.
3. a kind of processing method that is beneficial to bore hole quality and bearing block mechanical property according to claim 1, it is characterized in that, between described casting and processing datum, processing datum and hole processing, hole processing and making connecting bolt hole, be provided with scribe step.
CN201410402750.1A 2014-08-17 2014-08-17 Machining method benefiting to hole boring quality and bearing base mechanical property Pending CN104148902A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815997A (en) * 2015-04-17 2015-08-05 柳州蔚园塑料彩印包装有限责任公司 Boring method for small-hole plastic part
CN104816341A (en) * 2015-04-17 2015-08-05 柳州蔚园塑料彩印包装有限责任公司 Boring method of toughened plastic part
CN104942547A (en) * 2015-07-01 2015-09-30 庄有土 Technology for manufacturing mounted bearing pedestal and numerical control special machine tool thereof
CN106591544A (en) * 2016-12-26 2017-04-26 怀宁吉利来精密机械科技有限公司 Casting process of alloy steel bearing pedestal
CN107881297A (en) * 2017-12-05 2018-04-06 徐州博丰轴承有限公司 A kind of processing method of bearing block
CN109026454A (en) * 2018-08-16 2018-12-18 全椒县全动机械有限公司 A kind of Waste-gas fan-swinging supercharging device of single-cylinder diesel and its manufacturing process
CN109731916A (en) * 2019-03-08 2019-05-10 武汉钢铁有限公司 Rolling mill bearing and its manufacturing method
CN111250929A (en) * 2020-01-18 2020-06-09 浙江农业商贸职业学院 Machining method for preventing roundness of bearing hole of bearing pedestal from being poor in locking state
CN112247485A (en) * 2020-10-12 2021-01-22 杭州富阳日欣精密机械制造有限公司 Precision machining method for high-precision bearing seat type parts

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CN102398143A (en) * 2011-10-24 2012-04-04 黄乃亨 Manufacturing method of a gear box body
CN103639665A (en) * 2013-12-04 2014-03-19 鞠小平 Machining method of driving bevel gear bearing seat
CN103707007A (en) * 2013-12-04 2014-04-09 鞠小平 Method for machining bearing block of active bevel gear

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CN102398143A (en) * 2011-10-24 2012-04-04 黄乃亨 Manufacturing method of a gear box body
CN103639665A (en) * 2013-12-04 2014-03-19 鞠小平 Machining method of driving bevel gear bearing seat
CN103707007A (en) * 2013-12-04 2014-04-09 鞠小平 Method for machining bearing block of active bevel gear

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815997A (en) * 2015-04-17 2015-08-05 柳州蔚园塑料彩印包装有限责任公司 Boring method for small-hole plastic part
CN104816341A (en) * 2015-04-17 2015-08-05 柳州蔚园塑料彩印包装有限责任公司 Boring method of toughened plastic part
CN104815997B (en) * 2015-04-17 2017-04-12 柳州蔚园塑料彩印包装有限责任公司 Boring method for small-hole plastic part
CN104942547A (en) * 2015-07-01 2015-09-30 庄有土 Technology for manufacturing mounted bearing pedestal and numerical control special machine tool thereof
CN106591544A (en) * 2016-12-26 2017-04-26 怀宁吉利来精密机械科技有限公司 Casting process of alloy steel bearing pedestal
CN107881297A (en) * 2017-12-05 2018-04-06 徐州博丰轴承有限公司 A kind of processing method of bearing block
CN109026454A (en) * 2018-08-16 2018-12-18 全椒县全动机械有限公司 A kind of Waste-gas fan-swinging supercharging device of single-cylinder diesel and its manufacturing process
CN109731916A (en) * 2019-03-08 2019-05-10 武汉钢铁有限公司 Rolling mill bearing and its manufacturing method
CN111250929A (en) * 2020-01-18 2020-06-09 浙江农业商贸职业学院 Machining method for preventing roundness of bearing hole of bearing pedestal from being poor in locking state
CN112247485A (en) * 2020-10-12 2021-01-22 杭州富阳日欣精密机械制造有限公司 Precision machining method for high-precision bearing seat type parts

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