CN104146331B - Suspension type that integrated separation the is seamless leaf apparatus for baking that falls apart - Google Patents
Suspension type that integrated separation the is seamless leaf apparatus for baking that falls apart Download PDFInfo
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- CN104146331B CN104146331B CN201410394271.XA CN201410394271A CN104146331B CN 104146331 B CN104146331 B CN 104146331B CN 201410394271 A CN201410394271 A CN 201410394271A CN 104146331 B CN104146331 B CN 104146331B
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- 238000000926 separation method Methods 0.000 title claims abstract description 23
- 239000000725 suspension Substances 0.000 title claims abstract description 21
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 154
- 241000208125 Nicotiana Species 0.000 claims abstract description 100
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 100
- 238000001035 drying Methods 0.000 description 13
- 239000011449 brick Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000007115 recruitment Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 230000009466 transformation Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 5
- 239000000779 smoke Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000006449 Nicotiana forgetiana Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000002015 leaf growth Effects 0.000 description 1
- 210000003141 lower extremity Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
The invention discloses the loose leaf apparatus for baking of the seamless suspension type of a kind of integrated separation, belong to baking equipment for preparatory treatment of tobacco technical field, transport, take care of inconvenience for solving existing apparatus for baking, compile the problems such as the difficult control of cigarette amount, the easy inclination of tobacco leaf. It comprises dry tobacco curing frame and with dry that tobacco curing frame split coordinates wear cigarette peg, dry tobacco curing frame and comprise main frame, and be connected to respectively the overhead gage framework of main frame top edge by loose-leaf, the right baffle plate framework of the right baffle-plate framework of left hand edge and right hand edge, leaves the space that highly cigarette peg is worn in the placement for h between right baffle-plate framework top edge and main frame top edge; Wear cigarette peg comprise surrounded by left cross bar, cross tube, right cross bar and sheer pole wear cigarette framework, wherein on cross tube and sheer pole, be respectively arranged with that the upper row who rotates as rotating shaft along relative direction taking cross tube and sheer pole wears leaf thorn and lower row wears leaf thorn, it is blunt type syringe needle that described upper row wears the syringe needle that leaf thorn and lower row wear leaf thorn.
Description
Technical field
The invention belongs to and belong to baking equipment for preparatory treatment of tobacco technical field, specifically, is the loose leaf apparatus for baking of the seamless suspension type of a kind of integrated separation.
Background technology
The leaf that falls apart in recent years toasts cigarette district throughout the country to be carried out successively, has slotting writing paper formula dress cigarette, basket formula dress cigarette, and the dress cigarette baking method of many styles such as stacked dress cigarette, successfully falls this for tobacco grower's realization subtracts work, increases tobacco grower's income.
Along with the development of modern tobacco agriculture, the labour intensity of baking and technical difficulty, become the key factor that restricts cured tobacco production level. Under this situation, the baking theory that upgrades in time, innovation baking mechanism, has important directive significance to building modern tobacco agriculture. Although current bulk curing barn has been saved more labor, dense drying technology is not also very perfect, in baking link recruitment more and the power consumption problem such as higher is urgently to be resolved hurrily, current explored loose leaf baking technology neither be very ripe and perfect. Therefore, falling this and upgrading synergy as target to subtract work, is the important channel that in solution dense drying, the amount of labour used is many, operation easier is large to change dress cigarette mode as breach, further to inquire into and improve the leaf baking technology that falls apart.
Publication number is that the patent documentation (applying date is 2013.8.27) of CN103416837 discloses a kind of tobacco leaf separate type dress cigarette suspension arrangement of threading a needle. This dress cigarette suspension arrangement of threading a needle once completes gathering of fresh tobacco leaf and upper a heatable brick bed link, and wherein leaf hanger is used for the tobacco leaf that punctures admittedly, and dress leaf frame is used for placing solid leaf hanger and toasts. There is following defect in this device: 1, dress leaf frame and solid leaf hanger volume are larger, and transport, keeping are all inconvenient, and particularly the syringe needle on leaf hanger easily hurts operating personnel admittedly; 2, the solid leaf hanger of wearing full tobacco leaf is fixed in the groove of dress leaf frame, both sides need to can be stuck on dress leaf frame consolidating leaf hanger by U-shaped fixed card, fixed card installation process not only bothers, and the elasticity of tobacco leaf engaging is difficult for grasping, need operating personnel's manual control to compile cigarette amount, use very trouble; 3, when solid leaf hanger is placed on dress leaf frame by cross tube or sheer pole two ends, cross tube or sheer pole easily roll, and this makes to wear leaf thorn and cannot ensure in level, and while that is to say tobacco flue-curing, meeting run-off the straight, directly reduces flue cured tobacco quality.
Summary of the invention
Goal of the invention of the present invention is intended to provide a kind of convenient transport, keeping, uses the loose leaf apparatus for baking of integrated seamless suspension type of safety.
For realizing above-mentioned technical purpose, the technical solution used in the present invention is as follows:
Suspension type that integrated separation the is seamless leaf apparatus for baking that falls apart, comprise dry tobacco curing frame and with dry that tobacco curing frame split coordinates wear cigarette peg, described baking tobacco curing frame comprises main frame, and be vertically connected on respectively the overhead gage framework of main frame top edge, be connected to the right baffle-plate framework and the right baffle plate framework that is connected to main frame right hand edge of main frame left hand edge, described right baffle-plate framework and right baffle plate framework are symmetrical arranged, and between the top edge of right baffle-plate framework and right baffle plate framework and main frame top edge, leave the space that highly cigarette peg is worn in the placement for h; Described wear cigarette peg comprise surrounded by left cross bar, cross tube, right cross bar and sheer pole wear cigarette framework, on wherein said cross tube and sheer pole, be respectively arranged with perpendicular to the upper row who wears cigarette framework plane of living in and wear leaf thorn and lower row wears leaf thorn, described upper row wears leaf thorn and lower row and wears leaf thorn and extend along the same side, and described overhead gage framework, right baffle-plate framework and right baffle plate framework can rotate to main frame the same side relative to main frame edge; It is blunt type syringe needle that described upper row wears the syringe needle that leaf thorn and lower row wear leaf thorn, and upper row wears leaf thorn and lower row and wears leaf thorn and can be respectively rotate along relative direction taking cross tube and sheer pole as rotating shaft.
Adopt the loose leaf apparatus for baking of technique scheme in use, first tobacco leaf puncture is worn to leaf thorn and lower row wears on leaf thorn upper row, then be placed between the right baffle-plate framework and right baffle plate framework drying on tobacco curing frame wearing cigarette peg, while wherein putting, upper row wears leaf thorn and lower row and wears all maintenance levels of leaf thorn and syringe needle towards the main frame place plane of drying tobacco curing frame, due to overhead gage framework, right baffle-plate framework can rotate to main frame the same side relative to main frame edge with right baffle plate framework, therefore can folding storage when drying tobacco curing frame and not using, in like manner upper row wears leaf thorn and lower row and wears leaf thorn and can be respectively rotate along relative direction taking cross tube and sheer pole as rotating shaft, also can make to wear cigarette peg can folding storage in the time not using, it is blunt type syringe needle that upper row wears the syringe needle that leaf thorn and lower row wear leaf thorn, is in order to use and can not hurt when folding operating personnel.
Further limit, at least described main frame and overhead gage framework are provided with separation net or division board. Sometimes filling that cigarette is added not necessarily will be at tobacco flue-curing house, and be selected at, tobacco leaf picking is plucked place or other non-tobacco flue-curing house position fills cigarette to wearing on cigarette peg, then be transported to tobacco flue-curing house, when dress cigarette, generally main frame is placed in to ground, contact for avoid filling cigarette as far as possible the pollution causing with ground with tobacco leaf in transportation, on main frame and overhead gage framework, separation net or division board are set, can alleviate so corresponding pollution.
Further limit, on described main frame, be at least provided with a main frame skeleton. Main frame skeleton can laterally or longitudinally arrange several in main frame, in order to improve the stress intensity of main frame, avoids wearing the distortion that causes main frame when cigarette peg is placed of wearing of full tobacco leaf.
Further limit, described overhead gage framework equates with the lateral length of main frame, and longitudinal width of overhead gage framework is no more than h. Limiting overhead gage framework equates with the lateral length of main frame can shelter from while making the expansion of overhead gage framework to be placed on and wears cigarette peg between right baffle-plate framework and right baffle plate framework, avoid it to be subject to the pollution from top, the longitudinal width that limits overhead gage framework equals can not interfere with when h can make overhead gage framework inwardly folding the folding of right baffle-plate framework and right baffle plate framework.
Further limit, described overhead gage framework, right baffle-plate framework and right baffle plate framework are connected on main frame edge by loose-leaf.
Further limit, the length that described upper row wears leaf thorn and lower row wears leaf thorn is no more than the length of left cross bar or right cross bar. Above-mentioned restriction makes row wear leaf thorn can not give prominence to sheer pole after rotary folding, lower row wears leaf thorn can not give prominence to cross tube after rotary folding, thereby wear cigarette peg surrounding after folding and all do not have outstanding leaf thorn syringe needle, the safety in utilization of guaranteeing to wear cigarette peg of wearing.
Further limit, described cross tube two ends runs through left and right cross bar, and cross tube two ends is provided with and is parallel to row and wears the balance plate of leaf thorn. Because balance plate and upper row wear that leaf thorn, lower row wear that leaf thorn is parallel to each other and all perpendicular to framework plane of living in, therefore in the time wearing cigarette peg and be placed on tobacco flue-curing house girder or dry on tobacco curing frame, be positioned at balance plate in cross tube two ends in level, upper and lower like this row wears leaf thorn just can be always in level, wears the tobacco leaf puncturing on leaf thorn and also can keep toasting straight down.
Further limit, be respectively provided with one and wear the spring carrier arm of leaf thorn homonymy distribution with upper row on described left cross bar and right cross bar, the length under this spring carrier arm nature is less than row wears the length of leaf thorn. Be placed on while drying on tobacco curing frame when wearing cigarette peg, hang over by the spring carrier arm on left cross bar and right cross bar on the main frame that dries tobacco curing frame, because the length under spring carrier arm nature is less than upper row and wears the length of leaf thorn, therefore after spring carrier arm hangs on the main frame that dries tobacco curing frame, thereby upper row is worn to leaf thorn to spring carrier arm tensile deformation and lower row wears the tobacco leaf generation pressure on leaf thorn, even if tobacco leaf amount appropriate change, spring carrier arm also can regulate deformation quantity automatically, thereby ensures elasticity suitable when tobacco flue-curing.
Further limit, described upper row wears the relatively lower row of leaf thorn and wears leaf thorn and be interspersed. What the restriction being interspersed made that upper and lower row wears that leaf thorn avoids relative position after rotary folding wears the mutual interference of leaf thorn phase, is conducive to improve upper and lower row and wears the folding effect of leaf thorn.
The relative prior art of the present invention has following beneficial effect:
(1) advantage of " three only few propose an increasing ": " three are not " is not change existing bulk curing barn inner facility, and two do not adjust existing baking process, and three do not increase tobacco grower's baking degree-of-difficulty factor; " two few " are one to be greatly to reduce the amount of labour used, the 2nd, reduce loose leaf baking technological transformation cost; " one carries " is for improving tobacco leaf upper leaf baking quality; " one increases " is significantly to increase baking capacity.
(2) the seamless feature of this device guarantees to solve the problems such as ventilation leak stopping in current loose leaf baking technology, baking hydrofuge operation easier that blade tip causes is large, cured tobacco leaf presentation quality is influenced upward; Meanwhile, tobacco leaf does not fall cigarette situation in bake process.
(3) baking process is constant, easy operating, and underslung cured tobacco leaf presentation quality that integrated separation is seamless and operation complexity are suitable with conventional extension pole, do not change original baking process, are easy to grasp. This technology can make fresh cigarette gather, frame up and integrated the completing of the each link of upper a heatable brick bed, guarantees that cigarette does not land, and alleviates mechanical damage, realizes the baking on the same day of gathering the same day.
(4) the tobacco leaf chemical composition harmony under the seamless suspension type processing of integrated separation is better, this is mainly that to be beneficial to interlobar fissure wind speed even due to seamless suspension, the uniformity that is conducive to the uniformity consistency of full a heatable brick bed baking quality of tobacco and blade blade back, blade face, is conducive to improve tobacco leaf chemical composition harmony.
Brief description of the drawings
Fig. 1 is structural representation when drying tobacco curing frame described in embodiment 1 and using;
Fig. 2 is the front view drying shown in Fig. 1 after tobacco curing frame folds;
Fig. 3 is Fig. 2 left view;
Fig. 4 is the structural representation when wearing cigarette peg described in embodiment 2 and using;
Fig. 5 is the front view of wearing cigarette peg shown in Fig. 4;
Fig. 6 is Fig. 5 right view;
Fig. 7 is that Fig. 5 wears the structural representation after cigarette peg folds;
Fig. 8 wears cigarette peg to be used in conjunction with structural representation with baking tobacco curing frame shown in Fig. 4;
Fig. 9 is the structural representation when wearing cigarette peg described in embodiment 3 and using;
Figure 10 is the front view of wearing cigarette peg shown in Fig. 9;
Figure 11 is that Figure 10 wears the structural representation after cigarette peg folds;
Figure 12 wears cigarette peg to be used in conjunction with structural representation with baking tobacco curing frame shown in Fig. 9;
Figure 13 is the structural representation when wearing cigarette peg described in embodiment 4 and using;
Figure 14 is the front view of wearing cigarette peg shown in Figure 13;
Figure 15 is Figure 14 right view;
Figure 16 is that Figure 14 wears the structural representation after cigarette peg folds;
Figure 17 wears cigarette peg to be used in conjunction with structural representation with baking tobacco curing frame shown in Figure 13;
Figure 18 is the structural representation when wearing cigarette peg described in embodiment 5 and using;
Figure 19 is the front view of wearing cigarette peg shown in Figure 18;
Figure 20 is that Figure 19 wears the structural representation after cigarette peg folds;
Figure 21 wears cigarette peg to be used in conjunction with structural representation with baking tobacco curing frame shown in Figure 18.
In accompanying drawing: 11-main frame; 12-overhead gage framework; 13-right baffle-plate framework; The right baffle plate framework of 14-; 15-division board; The main frame skeleton of 16-; 17-loose-leaf; The left cross bar of 21-; 22-cross tube; The right cross bar of 23-; 24-sheer pole; The upper row of 25-wears leaf thorn; Under 26-, row wears leaf thorn; 27-balance plate; 28-spring carrier arm.
Detailed description of the invention
In order to make those skilled in the art, the present invention may be better understood, below in conjunction with drawings and Examples, technical solution of the present invention further illustrated.
A kind of loose leaf apparatus for baking, comprise dry tobacco curing frame and with dry that tobacco curing frame split coordinates wear cigarette peg. Wherein embodiment 1 is for drying tobacco curing frame, and embodiment 2 ~ 5, for wearing cigarette peg, it should be noted that, the word such as left and right, upper and lower in the application's book is in order to distinguish each several part title, and does not should be understood to and be limited.
Embodiment 1:
As shown in Fig. 1 ~ 3, drying tobacco curing frame comprises and is rectangular main frame 11, overhead gage framework 12, right baffle-plate framework 13 and right baffle plate framework 14, overhead gage framework 12 is vertically connected on main frame 11 top edges, right baffle-plate framework 13 is vertically connected on main frame 11 left hand edges, and right baffle plate framework 14 is vertically connected on main frame 11 right hand edges. Right baffle-plate framework 13 and right baffle plate framework 14 are symmetrical arranged top edge are flushed, can horizontal positioned thereby ensure to wear cigarette peg, and between the top edge of right baffle-plate framework 13 and right baffle plate framework 14 and main frame 11 top edges (itself and overhead gage framework 12 flush), to leave be highly the space that cigarette peg is worn in the placement of h.
Consider that transport and keeping are convenient, overhead gage framework 12, right baffle-plate framework 13 and right baffle plate framework 14 can be connected on main frame 11 by loose-leaf 17, ship and resell on another market etc., overhead gage framework 12, right baffle-plate framework 13 and right baffle plate framework 14 just can rotate to main frame 11 the same sides relative to main frame 11 edges like this, just can rotary folding while use. For avoiding when overhead gage framework 12 is inside to be folded interfering with the folding of right baffle-plate framework 13 and right baffle plate framework 14, the longitudinal width w that limits overhead gage framework 12 is no more than h.
Consider that sometimes tobacco grower is can be at tobacco leaf on-the-spot or non-tobacco flue-curing house dress cigarette is added, therefore in dress cigarette and transportation, dry tobacco curing frame contact with ground easily cause grey on tobacco leaf, be stained with mud, the pollution such as humidity, for avoiding above-mentioned defect, can main frame 11 and overhead gage framework 12 on division board 15 or separation net are installed, according to circumstances on right baffle-plate framework 13 and right baffle plate framework 14, division board 15 or separation net can be installed.
According to structure size and flue-cured tobacco demand, several main frame skeletons 16 can laterally or be longitudinally set on main frame 11, this can be avoided wearing the overweight main frame 11 that causes of cigarette peg and is out of shape, and in concrete enforcement, is provided with a vertical main frame skeleton 16 at the middle part of main frame 11.
Overhead gage framework 12 lateral length d1 are not less than the lateral length d2 of main frame 11, make like this overhead gage framework 12 to shelter to be placed between right baffle-plate framework 13 and right baffle plate framework 14 and be positioned to wear cigarette peg under overhead gage framework 12, avoid it to be subject to the pollution from top, in concrete enforcement both get equal, i.e. d1=d2.
Longitudinal width w of overhead gage framework 12 is greater than the width d3 of right baffle-plate framework 13 or right baffle plate framework 14, so in use, overhead gage framework 12 can block to be placed on wears cigarette peg, the pollution being subject to while reducing baking between right baffle-plate framework 13 and right baffle plate framework 14.
As shown in Figures 2 and 3, the lower limb of right baffle-plate framework 13 and right baffle plate framework 14 flushes with main frame 11 lower ends, to increase as much as possible the area of right baffle-plate framework 13 and right baffle plate framework 14, thereby avoid the interference between adjacent baking tobacco curing frame maximum magnitude, flush to arrange simultaneously and can also ensure to dry tobacco curing frame and can vertically place on the ground reposefully, when conveniently assemble and disassemble, put.
Embodiment 2:
As shown in Fig. 4 ~ 8, wear cigarette peg and comprise that the rectangle being surrounded by left cross bar 21, cross tube 22, right cross bar 23 and sheer pole 24 wears cigarette framework, on cross tube 22 and sheer pole 24, be respectively arranged with perpendicular to the upper row who wears cigarette framework plane of living in and wear leaf thorn 25 and lower row wears leaf thorn 26, and upper row wears leaf thorn 25 and lower row and wears leaf thorn 26 and be positioned at frame upper side. Upper row wears leaf thorn 25 and lower row and wears leaf thorn 26 and can be respectively rotate along relative direction taking cross tube 22 and sheer pole 24 as rotating shaft, wearing like this cigarette peg can folding storage in the time not using, in order to use and can not hurt when folding operating personnel, it is blunt type syringe needle that upper row wears the syringe needle polishing that leaf thorn 25 and lower row wear leaf thorn 26.
When use, first tobacco leaf puncture is worn to leaf thorn 25 and lower row wears on leaf thorn 26 upper row, then be placed between the right baffle-plate framework 13 and right baffle plate framework 14 drying on tobacco curing frame wearing cigarette peg, while wherein putting, upper row wears leaf thorn 25 and lower row and wears leaf thorn 26 all maintenance levels and syringe needle towards the main frame 11 place planes of drying tobacco curing frame.
Cause use dangerous for avoiding upper row to wear leaf thorn 25 outstanding sheer pole 24 after rotary folding, the length that upper row wears leaf thorn 25 should be no more than the right cross bar 23 of left cross bar 21() length, in like manner, the length that lower row wears leaf thorn 26 is also no more than the right cross bar 23 of left cross bar 21() length, like this, lower row wears leaf thorn 26 and after rotary folding, also can not give prominence to cross tube 22. On limiting row wear leaf thorn 25 and on arrange and wears after the length of leaf thorn 26, wear cigarette peg and all do not have the outstanding leaf thorn syringe needle of wearing in folding rear surrounding.
The row of considering wears leaf thorn 25 and lower row and wears leaf thorn 26 and rotate more convenient, cross tube 22 and sheer pole 24 are all got round bar, its two ends is respectively through left cross bar 21 and right cross bar 23, and cross tube 2 is preferably longer than sheer pole 4, can to coordinate fixing hole on tobacco flue-curing house girder will wear cigarette peg horizontal on tobacco flue-curing house girder or be directly placed on and dry on tobacco curing frame for the two ends of cross tube 2 like this.
If upper row wears leaf thorn 25 and lower row and wears leaf thorn 26 and be symmetrical arranged up and down, easily phase mutual interference after folding, therefore upper row wears the relatively lower row of leaf thorn 25 and wears leaf thorn 26 and should be interspersed, so just can make to arrange up and down wear leaf thorn 25 and lower row wear leaf thorn 26 can phase mutual interference after rotary folding, be conducive to improve folding effect.
Embodiment 3:
As shown in Fig. 9 ~ 12, the difference of this embodiment and embodiment 2 is, cross tube 22 two ends that run through left cross bar 21 and right cross bar 23 are provided with and are parallel to row and wear the balance plate 27 of leaf thorn 25. Due to balance plate 27 and upper row wears leaf thorn 25, lower row wears leaf thorn 26 and is parallel to each other, therefore in the time wearing cigarette peg and be placed on tobacco flue-curing house girder or dry on tobacco curing frame, be positioned at the balance plate 27 of cross tube 24 two ends parts in level, upper like this row wears leaf thorn 25, lower row wears leaf thorn 26 just can be always in level, and the tobacco leaf of puncture also can keep toasting straight down.
Embodiment 4:
As shown in Figure 13 ~ 17, fixed card installation process of the prior art not only bothers, and the difficult grasp of the elasticity of tobacco leaf engaging, needs operating personnel's manual control to compile cigarette amount. therefore the difference of this embodiment and embodiment 2 is: on left cross bar 21 and right cross bar 23, be respectively provided with a spring carrier arm 28 extending along top with head it off, length under these spring carrier arm 28 natures is less than that row wears leaf thorn 25(or lower row wears leaf thorn 26) length, be placed on while drying on tobacco curing frame when wearing cigarette peg, hang over by the spring carrier arm 28 on left cross bar 21 and right cross bar 23 on the main frame 11 that dries tobacco curing frame, cigarette framework and main frame 11 are worn in spring carrier arm 28 tensile deformation tensions like this, thereby leaf thorn 25 is worn by the row of tightening up and lower row wears the tobacco leaf on leaf thorn 26, even if tobacco leaf amount appropriate change, spring carrier arm 28 also can regulate deformation quantity automatically, thereby ensure elasticity suitable when tobacco flue-curing. the groove that corresponding each spring carrier arm 28 can be set on main frame 11, after spring carrier arm 28 hangs in groove, spring carrier arm 28 is difficult for sliding up and down like this.
Embodiment 5:
As shown in Figure 18 ~ 21, this embodiment is with implementing 2 difference, and wear on cigarette peg and be provided with balance plate 27 and spring carrier arm 28 simultaneously, wherein the concrete structure of balance plate 27 and spring carrier arm 28 arranges and sees respectively embodiment 3 and embodiment 4.
Contrast test:
Applicant has done the contrast test about indexs such as the amount of labour used, input cost, dress cigarette amount, baking operational risk coefficient, tobacco leaf presentation quality, economic characters and baking costs for the loose leaf apparatus for baking of the application's the seamless suspension type of integrated separation (being called for short " integrated separable " below) and different dress cigarette modes of the prior art, wherein described in the red tobacco curing frame described in the application's structure employing embodiment 1 and embodiment 5, wears cigarette peg.
Test site: the conjuncted curing barn cluster of country unit, base, Wuping, Fengdu County and three the base areas of city unit, dam.
Test barn: KH-3 intensive barn curing.
Test flue-cured tobacco cultivars is cloud and mist 87, and cultivation management carries out routinely, selects the tobacco leaf that tobacco leaf growth is neat, maturity is consistent to participate in baked test.
Contrast tobacco loading method: conventional pole, loose leaf accumulation and the common cigarette folder hung.
Baking process: adopt " three section of six step formula " baking process.
1, presentation quality
The tobacco leaf presentation quality contrast that the different dress of table 1 cigarette mode is toasted
| Dress cigarette mode | Tobacco rate (%) | Blue smoke rate (%) | Steam sheet rate (mixing) (%) | Roasting saturating rate (%) | Better-than-average cigarette ratio (%) | Low inferior cigarette ratio (%) |
| Integrated separable | 94 | 3 | 3 | 100 | 98 | 2 |
| The conventional pole of hanging | 93 | 6 | 1 | 100 | 95 | 5 |
| Loose leaf is piled up | 78 | 0.4 | 21.6 | 98.6 | 60 | 40 |
| Common cigarette folder | 90 | 5 | 5 | 100 | 85 | 15 |
Tobacco leaf presentation quality after " integrated separable " baking significantly improves as can be seen from the above table, tobacco leaf short texture, identity is moderate, oil content is many, orange cigarette is many, tobacco leaf structure proportion is reasonable, first-class cigarette and upper medium grade cigarette ratio increase, variegated cigarette and dust cigarette ratio significantly reduce, and average price is higher than hanging pole baking. Upper leaf identity structure fluffs, and nicotine content appropriateness reduces, and industrial applicability strengthens. In general, " integrated separable " toasts rear baking quality of tobacco and is better than loose leaf accumulation and common cigarette folder, suitable with routine extension pole baking tobacco leaves quality. Wherein, " integrated separable " roasting rear tobacco rate has promoted 1%, 16% and 4% than routine extension pole, loose leaf accumulation, common cigarette folder respectively; Blue smoke rate has reduced by 3% and 2% than routine extension pole, common cigarette folder respectively; It is minimum that loose leaf is piled up blue smoke rate, and only 0.4%; Steam that sheet rate is piled up than loose leaf respectively and cigarette folder has reduced by 18.6% and 2%, conventional extension pole steaming sheet rate is minimum, and only 1%; Except loose leaf heap accumulates in slack phenomenon, all the other are processed equal 100% and bake thoroughly.
2, dress cigarette capacity
The dress cigarette Capacity Ratio of the different dress of table 2 cigarette mode
| Dress cigarette mode | Single pole or single frame fresh weight/kg | Single hole pole number or frame number/kg | Single hole fresh weight/kg | Single pole or single frame dry weight/kg | Single hole dry weight/kg |
| Integrated separable | 21 | 240 | 5040 | 2.75 | 660 |
| The conventional pole of hanging | 10 | 360 | 3600 | 1.3 | 468 |
| Loose leaf is piled up | — | — | 3500 | — | 460 |
| Common cigarette folder | 13 | 240 | 3120 | 1.8 | 432 |
As shown in Table 2, under different dress cigarette modes, fresh tobacco leaf list hole fresh weight and dry weight all show as: integrated separable > the conventional pole of hanging > loose leaf piles up > common cigarette folder, " integrated separable " single a heatable brick bed fresh weight and dry weight are hung pole than routine respectively and are improved 40% and 41%, and its dress cigarette amount is respectively bottom leaf 3500kg, middle leaf 4500kg and upper leaf 6000kg.
3, recruitment quantity
The recruitment quantity contrast (individual) of the different dress of table 3 cigarette mode
| Dress cigarette mode | Compile cigarette upper boom | Upper a heatable brick bed | Lower a heatable brick bed | Separate cigarette lower beam | Add up to |
| Integrated separable | 1.5 | 0.75 | 0.75 | 0.25 | 3.25 |
| The conventional pole of hanging | 7 | 1 | 1 | 2.5 | 11.5 |
| Loose leaf is piled up | 0 | 2.5 | 1 | 0 | 3.5 |
| Common cigarette folder | 2 | 0.75 | 0.75 | 0.5 | 4 |
As can be known from Table 3, adopt " integrated separable " dress cigarette, upper and lower a heatable brick bed and unload 3.25 of cigarette recruitments, hang pole and common cigarette folder than routine respectively and economize 8.25,0.75, cigarette, the integrated operation of upper a heatable brick bed are gathered, filled to its main cause for this technology, thereby reduced baking recruitment quantity.
4, energy consumption
The energy consumption comparison of the different dress of table 4 cigarette mode
| Dress cigarette mode | Fresh leaf weight (kg) | Dry cigarette weight (kg) | Baking time (h) | Dry coal (kg/kg) for cigarette | Dry cigarette electricity consumption (unit/kg) |
| Integrated separable | 5040 | 660 | 168 | 1.98 | 0.12 |
| The conventional pole of hanging | 3600 | 468 | 172 | 2.03 | 0.143 |
| Loose leaf is piled up | 3500 | 460 | 170 | 2.1 | 0.144 |
| Common cigarette folder | 3120 | 432 | 180 | 2.05 | 0.156 |
As shown in Table 4, " integrated separable " baking time is the shortest, and the dry cigarette power consumption of unit is minimum. Wherein, baking time is hung pole, loose leaf accumulation, common cigarette folder minimizing 4h, 2h and 12h than routine respectively, kilogram dry cigarette hangs than routine respectively with coal that pole, loose leaf are piled up, common cigarette folder reduces 0.05 kilogram, 0.12 kilogram and 0.07 kilogram, and a kilogram dry cigarette electricity consumption reduces respectively 0.023 yuan, 0.024 yuan and 0.036 yuan successively.
5, technological transformation cost
Table 5 barn different dress cigarette mode input cost comparison (2.7m × 8m barn)
| Dress cigarette mode | Technological transformation expense (unit) |
| Integrated separable | 6890 |
| The conventional pole of hanging | 500 |
| Loose leaf is piled up | 7960 |
| Common cigarette folder | 14000 |
Known by table 5, common cigarette folder technological transformation cost is the highest, and " integrated separable " more common cigarette folder reduces more than 50%.
6, dress cigarette mode operation easier
The different dress of table 6 barn cigarette mode operates difficulty comparison (2.7m × 8m barn)
| Dress cigarette mode | Compile cigarette upper boom | Dress cigarette | Baking | Lower a heatable brick bed | Separate cigarette lower beam |
| Integrated separable | Easily | Slightly difficult | Easily | Easily | Easily |
| The conventional pole of hanging | Slightly difficult | Easily | Easily | Easily | Easily |
| Loose leaf is piled up | Nothing | Difficult | Difficult | Easily | Nothing |
| Common cigarette folder | Easily | More difficult | Slightly difficult | Easily | Easily |
As can be seen from Table 6, " integrated separable " and conventional extension pole baking operation are the easiest, and the operation of common cigarette folder is more difficult, and it is the most difficult that the leaf that falls apart is piled up baking. Wherein, on volume cigarette, in pole link, conventional extension pole is the most difficult, and other are processed all and more easily grasp; Dress cigarette link operation contrast, it is the most difficult that loose leaf is piled up operation, and the operation of common cigarette folder is more difficult, and " integrated separable " operation is slightly difficult; Bake process operation contrast, loose leaf is piled up the most difficult grasp of baking, the more difficult grasp of common cigarette folder, " integrated separable " and the conventional pole of hanging are easy to grasp; Lower a heatable brick bed conciliate four kinds of tobacco loading methods of pole under cigarette and is all easy to grasp.
This result of the test shows: adopt " integrated separable " baking method, every a heatable brick bed baking recruitment economizes 6.25 than the conventional pole of hanging, its reason is mainly " integrated separable " baking and fills cigarette mode and dress cigarette technology by optimization, the integrated operation of upper a heatable brick bed of gathering, thus reduce baking recruitment.
Except routine is hung pole, the technological transformation cost of other three kinds dress cigarette modes is compared, the technological transformation cost of " integrated separable " baking is minimum, main cause is that cigarette folder and the leaf accumulation roasting plant that falls apart are special-purpose steel skeleton, cost of material is expensive, technological transformation cost is higher, and the equipment majority of " integrated separable " baking can be made by oneself, is simply easy to do.
On the dress cigarette capacity of difference dress cigarette mode, " integrated separable " baking, because single pole dress cigarette amount has increased by one times than the conventional pole of hanging, has increased smoke filling density, has improved dress cigarette capacity, hangs pole improved 40% than routine.
The dry cigarette power consumption of " integrated separable " baking unit is minimum, the dry cigarette of unit is hung pole than routine respectively with coal and electricity consumption and has been reduced 0.05kg/kg and 0.023 yuan/kg, main cause is that " integrated separable " baking dress cigarette capacity improves, thereby the dry cigarette Energy Intensity Reduction of the unit of making is obvious.
It is suitable that the cured tobacco leaf presentation quality of " integrated separable " baking and operation complexity and routine are hung pole, because the bake process of other processing is difficult to operation, particularly loose leaf is piled up baking needs stronger baking technical ability, and " integrated separable " baking dress cigarette difficulty is lower, do not change original baking process, be easy to grasp.
Above the loose leaf apparatus for baking of the seamless suspension type of integrated separation provided by the invention is described in detail. The explanation of specific embodiment is just for helping to understand method of the present invention and core concept thereof. It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (9)
1. the loose leaf apparatus for baking of the seamless suspension type of integrated separation, comprise dry tobacco curing frame and with dry that tobacco curing frame split coordinates wear cigarette peg, it is characterized in that, described baking tobacco curing frame comprises main frame, and be vertically connected on respectively the overhead gage framework of main frame top edge, be connected to the right baffle-plate framework and the right baffle plate framework that is connected to main frame right hand edge of main frame left hand edge, described right baffle-plate framework and right baffle plate framework are symmetrical arranged, and between the top edge of right baffle-plate framework and right baffle plate framework and main frame top edge, leave the space that highly cigarette peg is worn in the placement for h; Described wear cigarette peg comprise surrounded by left cross bar, cross tube, right cross bar and sheer pole wear cigarette framework, on wherein said cross tube and sheer pole, be respectively arranged with perpendicular to the upper row who wears cigarette framework plane of living in and wear leaf thorn and lower row wears leaf thorn, described upper row wears leaf thorn and lower row and wears leaf thorn and extend along the same side; Described overhead gage framework, right baffle-plate framework and right baffle plate framework can rotate to main frame the same side relative to main frame edge; It is blunt type syringe needle that described upper row wears the syringe needle that leaf thorn and lower row wear leaf thorn, and upper row wears leaf thorn and lower row and wears leaf thorn and can be respectively rotate along relative direction taking cross tube and sheer pole as rotating shaft.
2. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 1, is characterized in that, at least described main frame and overhead gage framework are provided with separation net or division board.
3. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 1, is characterized in that, is at least provided with a main frame skeleton on described main frame.
4. according to the loose leaf apparatus for baking of the seamless suspension type of separation described in claim 1 ~ 3 any one, it is characterized in that, described overhead gage framework equates with the lateral length of main frame, and longitudinal width of overhead gage framework is no more than h.
5. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 4, is characterized in that, described overhead gage framework, right baffle-plate framework and right baffle plate framework are connected on main frame edge by loose-leaf.
6. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 1, is characterized in that, the length that described upper row wears leaf thorn and lower row wears leaf thorn is no more than the length of left cross bar or right cross bar.
7. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 6, is characterized in that, described cross tube two ends runs through left and right cross bar, and cross tube two ends is provided with and is parallel to row and wears the balance plate of leaf thorn.
8. the loose leaf apparatus for baking of the seamless suspension type of separation according to claim 6, it is characterized in that, on described left cross bar and right cross bar, be respectively provided with one and wear with upper row the spring carrier arm that leaf thorn homonymy distributes, the length under this spring carrier arm nature is less than row wears the length of leaf thorn.
9. according to the loose leaf apparatus for baking of the seamless suspension type of separation described in claim 6 ~ 8 any one, it is characterized in that, described upper row wears the relatively lower row of leaf thorn and wears leaf thorn and be interspersed.
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| CN104146332A (en) * | 2014-08-13 | 2014-11-19 | 中国烟草总公司重庆市公司丰都分公司 | Improved hanging rod for penetrating through tobaccos |
| CN105077551A (en) * | 2015-09-16 | 2015-11-25 | 贵州省烟草公司毕节市公司 | Frame-type hanging curing device for flue-cured tobaccos and hanging curing using method thereof |
| CN106614420A (en) * | 2016-11-30 | 2017-05-10 | 河池市技术开发中心 | Folium mori hanging frame |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3834137A (en) * | 1973-03-02 | 1974-09-10 | Long Mfg Co Inc | Method and apparatus for harvesting and treating tobacco |
| US4019767A (en) * | 1976-07-22 | 1977-04-26 | Dalma Therman Edwards | Quickly attachable and detachable tine frame for a tobacco box rack |
| CN201797968U (en) * | 2010-07-16 | 2011-04-20 | 湖北省烟草科研所 | Foldable semi-framing type flue-cured tobacco holder |
| CN103404959B (en) * | 2013-08-27 | 2015-12-09 | 中国烟草总公司重庆市公司丰都分公司 | A kind of tobacco leaf separate type is threaded a needle and is filled cigarette hanging method |
| CN203416800U (en) * | 2013-08-27 | 2014-02-05 | 中国烟草总公司重庆市公司丰都分公司 | Tobacco leaf separating type threading needle tobacco leaf loading hanging device |
| CN203563670U (en) * | 2013-11-30 | 2014-04-30 | 何洪术 | Foldable tobacco leaf braiding device |
| CN203986048U (en) * | 2014-08-12 | 2014-12-10 | 中国烟草总公司重庆市公司丰都分公司 | Suspension type that integrated separation the is seamless leaf apparatus for baking that falls apart |
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