CN104139603A - Composite-type linear full-automatic embossing machine - Google Patents
Composite-type linear full-automatic embossing machine Download PDFInfo
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- CN104139603A CN104139603A CN201410427162.3A CN201410427162A CN104139603A CN 104139603 A CN104139603 A CN 104139603A CN 201410427162 A CN201410427162 A CN 201410427162A CN 104139603 A CN104139603 A CN 104139603A
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Abstract
The invention provides a composite type linear full-automatic embossing machine. The composite-type linear full-automatic embossing machine is characterized by comprising an embossing system, a drying system, an upper clothing material taking auxiliary system and a ready-made clothing conveying system, wherein the ready-made clothing conveying system comprises two parallel linear guide rails which are arranged on a rack; an annular conveying belt is arranged between the guide rails, supported and unfolded by a driving synchronization wheel and a driven synchronization wheel which are respectively mounted at two ends of the rack; the driving synchronization wheel is connected with a motor by virtue of a transmission belt; a plurality of double-row embossing and conveying platens are uniformly arranged on the transmission belt; each double rows of embossing and conveying platens are taken as one group of embossing and conveying platens; two embossing and conveying table plates in each group are connected with each other by virtue of a connection bracket so as to form a whole body fixed at an equal interval; linear guide rail sliding blocks are respectively mounted under the two embossing and conveying platens in each group, so that each group of embossing and conveying platens stably and accurately run on the two parallel linear guide rails under the drive of the conveying belt.
Description
Technical field
The present invention relates to clothing slopwork printing technology field, mainly for cotta finished product colouring stamps such as T-shirt, singlet, Shirt with advertisement, refer in particular to a kind of combined type linear pattern full-automatic decorating machine.
Background technology
Screen printing is for thousands of years applied very extensive in clothes, can in Chinese market, garment printing be substantially all hand printing, reaches over one hundred family with regard to small-sized clothes hand printing factory of Pekinese, Guangdong, Hubei, Tianjin, Shanghai, reaches ten thousand in small hand print works of the national each province such as Hunan.The shortcoming of hand printing is: area of mill site is large, and labour is many, and printing quality is unstable, and substandard products amount is large, inefficiency, and the duration can not ensure to wait shortcomings, has a strong impact on the development of habilimentation.
The existing screen decorating machine of clothes on the market; can reduce the operation skilled worker of original hand printing, without a large amount of personnel's operations, but this machine is expensive; price is at hundreds of thousands or up to a million; for medium-sized and small enterprises and hand printing factory, buying this type of machine is exactly sky-high price substantially, unable purchase; and this type of machine function; there is shortcomings, particularly, for finished product clothes lettering impressions such as T-shirt, singlet and Shirt with advertisement, can not get perfect solution;
Shortcoming one: the spot color stamp of dark clothes (for example: black), it is that same pattern prints about 2-5 time repeatedly at the same position of clothes that the basic technology of this class garment printing requires, clothes could perfectly be painted, and existing printing machine on the market all can not perfectly solve this class problem of dark clothes stamp.
Shortcoming its two: on existing printing machine, do not solve the ability of thick version printing demand completely, thick version printing is completely in space state.
Shortcoming its three: printing table is not followed yet and is made corresponding angle according to people's height and tiltedly process.The working position that printing machine operation skilled worker does not fix, the position of the most reasonably not working, has strengthened workman's fatigue strength at work greatly, makes machine operator's long-term work in fatigue.
Shortcoming its four: machine must work-yard require greatlyr, machine operation technical requirement is high. its machine arranges and complex operation.
Summary of the invention
The object of the invention is to based on traditional dress hand printing technique, overcome the deficiency of existing printing machine in printing technique field, a kind of function that can repeatedly print fast at the same position of dress same pattern is provided, fill up this blank of the thick version of machine printing, the combined type linear pattern full-automatic decorating machine that have that floor space is minimum, labour hugely subtracts, printing quality is stable, operating efficiency is high.
For achieving the above object, technical scheme provided by the present invention is: a kind of combined type linear pattern full-automatic decorating machine, it is characterized in that, it includes printing system, drying system, on get dress material accessory system, ready-made clothes induction system, wherein, ready-made clothes induction system includes frame and is provided with two linear pattern guide rails arranged side by side, in the middle of guide rail, be provided with a cycloconveyor belt, conveyer belt is by the master who is assemblied in respectively frame two ends, support and launch from synchronizing wheel, main synchronizing wheel is connected with motor by driving belt, on conveyer belt, be equipped with several double stamps and carry platen, it is one group that each double stamp is carried platen, in every group, two stamps are carried between platen and are made it to become equidistant fixing entirety by connection bracket, two stamps of every group are separately installed with straight-line guide rail slide block under carrying platen, must make every group of stamp carry platen under the transmission of conveyer belt, steadily moving in two line slideway roads arranged side by side of precision, the stamp that is positioned at frame top carries platen to claim sunny side stamp to carry platen, being positioned at the following stamp of frame carries platen to claim back stamp to carry platen, the stamp of conveyer belt below carries platen to run parallel in frame by means of double gravity holder rail, double gravity holder rail is parallel to the double linear pattern guide rail of frame upper limb, two groups of stamps that are positioned at frame two ends carry platen tangent with two corresponding synchronizing wheels, the stamp that is positioned at frame input carries platen to be formed slopely the upper clothes inclined-plane of certain angle to printing component top, the stamp that is positioned at frame output carries platen to be outwards formed slopely the certain angle inclined-plane of undressing in below.
Printing system includes the n group printing component that is distributed in stamp conveying platen top along frame length direction, 1≤n, between adjacent printing component, separate by the support of table, each printing component component parts is identical, has included doctor, returning blade, doctor cylinder, ink-return blade cylinder, wherein, scrapes, ink-return blade cylinder piston is provided with doctor and returning blade, scrape, ink-return blade cylinder borrows connector to be connected with the slide block of longitudinal straight line guide shaft, be connected with the slide block on longitudinal Rodless cylinder simultaneously, make to scrape returning blade under the effect of Rodless cylinder, steadily accurate at the uniform velocity horizontal cyclic motion, the support two ends that longitudinal straight line guide shaft and longitudinal Rodless cylinder are installed are provided with the half tone support to downward-extension, half tone support is provided with half tone folder and T-shaped keeper, for adjusting and the positioning function of settling printing frame and half tone, longitudinal straight line guide shaft and longitudinal carriage center of Rodless cylinder and the motion bar of upper and lower air cylinders is installed to be connected, upper and lower air cylinders cylinder body is connected with horizontal sliding connection plate, and the stressed fulcrum moving up and down as cylinder using it, laterally sliding connection plate is connected with the support of table by the slide block of double horizontal straight line guide shaft, be connected with horizontal stockless cylinder slipper simultaneously, under the effect of horizontal Rodless cylinder, make the printing component steadily traverse cycle of precision motion in fixed range.
Drying system includes the forward and backward position oven dry assembly that is arranged on printing component both sides, and forward and backward position is dried between assembly and connected by baking oven connection bracket, the horizontal sliding connection plate of baking oven connection bracket and printing component is joined, in machine running process laterally Rodless cylinder work in the situation that, A, B baking oven assembly can be followed printing component and be done corresponding shuttling movement, the connection bracket highest point that is positioned at anteposition oven dry assembly one side is provided with upset joint, outermost is provided with handle, can make anteposition baking oven upwards be turned into fixed angle, for facilitating machine-man to half tone under shutdown or holding state, the operations such as stamp sizing material, before, in the baking oven of rear position oven dry assembly, be equipped with six roots of sensation heat-generating pipe, on average be equally spaced with baking oven long axis direction, baking oven top is provided with six fans, with two row three column distributions, heat-generating pipe and fan are by the control of baking oven control cabinet.
On get dress material accessory system and include the work chair that is positioned at frame two ends, work chair bottom is connected with frame bottom, inside be provided with distance adjusting means, can be according to the corresponding distance adjustment of machine operator's required work of individual, work chair dorsal part is provided with up-down adjustment device, can be according to the lower adjusting mutually accordingly of the required do of operator individual, coordinate the fixed elevation of two groups of tangent conveying printing tables of two ends and synchronizing wheel, so greatly alleviate the fatigue strength that operation technique brings, alleviate workman's working strength, allowed the more comfortable lasting work of workman.Frame between work chair and printing component is provided with arc protective plate, and arc protective plate intrados is positioned at printing component one side, better protects workman's danger at work.
The invention has the advantages that:
The first, linear pattern structure.Machine volume, based on the conventional area of domestic shop front, can normally work machine in the scope of area 30 square meters, is different from carousel-type printing machine, ellipse printing machine dwindles floor space greatly, factory building strong adaptability, and labour is few, printing quality is stable, and substantially without substandard products, operating efficiency is high.
The second, packet type modular design.Easily realize the dilatation of many chromatographys, basic framework is 4 chromatographys, can be according to customer requirement, and reduce or expand stamp workbench.
Three, the double printing table of linear pattern, by electric control system, successfully having solved dark clothes on the market can not be in the repeatedly drawback of stamp of same position, the perfect impossibility that solves automatic printing machine slab printing technology.
Four, full-automatic decorating machine chase and treadmill chase slitless connection.Avoid hand printing producer to repeat purchase of equipment, effectively cost-saving; And can realize the linking complementation of full-automatic decorating machine and treadmill.
Five, by registering to positioning auxiliary device, within three minutes, realize the accurate contraposition of registering, the contraposition of machinery requirement half an hour to 3 of the same type hour.Small-sized order can also be gone up machine stamp.
Six, Optimal Structure Designing, function is absorbed in, and for ready-made clothes (T-shirt, singlet), low cost of manufacture, can reduce enterprise's manufacturing cost greatly and Ju Jian printworks purchases machine expense.
Brief description of the drawings
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is stamp transmission system of the present invention and accessory system schematic diagram.
Fig. 3 is stamp transmission system schematic diagram of the present invention.
Fig. 4 is printing system of the present invention and drying system schematic diagram.
Fig. 5 is control system schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with institute's drawings attached, the invention will be further described, and preferred embodiment of the present invention is: referring to accompanying drawing 1 to accompanying drawing 5,
One, machine general supply starts, motor work, motor drives stamp to carry platen to assigned address, stamp workbench is in holding state, move up and down cylinder 16 for propradation, drive printing component in upper raise-position, laterally Rodless cylinder 1 drives printing component to be placed in nearly body end position, and longitudinally Rodless cylinder 21 drives are scraped ink-return blade cylinder and are placed in the standby of frame output end position;
Two, staff carries clothes sleeve to be printed on platen undertaking the printing of, and automatic operation starts, and undertakes the printing of and carries platen by conveyer belt transmission moving linearly, carries platen to move under workbench behind static location when undertaking the printing of, and workbench is started working;
A, the cylinder 16 that moves up and down presses down, half tone is contacted with the conveying platen of undertaking the printing of, doctor cylinder 6 presses down simultaneously, doctor 7 is pressed down with half tone to be contacted, the related returning blade 8 of ink-return blade cylinder 9 rises, longitudinally Rodless cylinder 21 drives printing component to move with uniform velocity to the other end from holding state initial end, make doctor push away the interior stamp sizing material of screen frame to the other end motion of screen frame, sizing material is printed on the clothes cloth that will print by half tone, when printing component moves to after the other end, the related doctor 7 of doctor cylinder 6 rises, the related returning blade 8 of ink-return blade cylinder 9 presses down, longitudinally Rodless cylinder 21 drives printing component to move with uniform velocity to holding state initial end from this one end simultaneously, make returning blade get back to initial standby position with the stamp sizing material in screen frame, so just having completed double stamp carries in platen after the stamp work on nearly body platen,
B, the cylinder 16 that moves up and down rises, make printing component be placed in raise-position, laterally Rodless cylinder 1 work drives printing component to move to body working position far away simultaneously, after putting in place, the cylinder 16 that moves up and down presses down, half tone is contacted with the conveying platen of undertaking the printing of, doctor cylinder 6 presses down simultaneously, doctor 7 is pressed down with half tone to be contacted, the related returning blade 8 of ink-return blade cylinder 9 rises, longitudinally Rodless cylinder 21 drives printing component to move with uniform velocity to the other end from holding state initial end, make doctor push away the interior stamp sizing material of screen frame to the other end motion of screen frame, sizing material is printed on the clothes cloth that will print by half tone, when printing component moves to after the other end, the related doctor 7 of doctor cylinder 6 rises, the related returning blade 8 of ink-return blade cylinder 9 presses down, longitudinally Rodless cylinder 21 drives printing component to move with uniform velocity to holding state initial end from this one end simultaneously, make returning blade get back to initial standby position with the stamp sizing material in screen frame, so just having completed double stamp carries the printer on body platen far away in platen to complete, a set of action above, double stamp carries two clothes printers on platen to complete.The cylinder 16 that moves up and down rises, and makes printing component be placed in raise-position, and laterally Rodless cylinder 1 work drives printing component to move to initial standby position to body working position far away simultaneously;
C, motor start-up now, transmission stamp is carried the downward stamp working table movement of platen, carry platen when new one group of stamp and move to this workbench lower time, the work package .(that starts working carries platen to move to the below of printing component because installing the stamp of clothes, but next group stamp of same time carries platen to move to upper garment operating position, and in this stamp work, staff wants the clothes of stamp to be loaded on platen next group) and form a circulating production line.
D, design for double oven because of every group of oven structure, and be connected with printing component, so, in the time that printing component works in nearly body stamp conveying platen, body baking oven B work far away, dries body printing forme far away and carries the sizing material printing on platen clothes, in the time that printing component works in body stamp conveying platen far away, nearly body baking oven A work, dries nearly body printing forme and carries the sizing material printing on platen clothes. and baking oven is followed printing component and is done periodic duty.Each printing component mode of operation is identical.
Three, by Programmable Logic Controller PLC, electric control theory, allow this machine more complete be applicable to garment printing leader territory, fill up existing machine and fail the defect of realization.
1, can make n the free cooperating of printing component in machine, example: a, need only print same pattern or the word of same color on pledging clothes, like this need only a set of printing component work, so by the gating switch of a printing component of a control cabinet gating button gating, (also can a gating No., No. two, No. three or No. four printing component in arbitrary group,) all the other printing component just process holding state, do not participate in stamp work.B, when printing two kinds, answer≤machine printing component maximum number of more than three kinds color pattern institute impression case number of colors on same dress, side can, by the logical button of choosing on control cabinet, be chosen the gating switch of more than two, three or three printing component simultaneously.
2, when the clothes of undertake the printing of pattern and word is while being dark cloth (routine black dress), the pattern of printing and word must be stenciled the circulation printing process that brush is dried again again through printing post-drying so, according to the depth degree of the clothes cloth look of undertaking the printing of, print the cyclic process meeting of drying at 2-5 circulation section, and repeat print each time to such an extent that just do not have ghost image appearance at the same position of clothes.This machine may pass through control cabinet, control the operational mode of the second point a bar of saying above, after must making to move 2 times continuously, enter again the said action of second point b bar, carry out again continuously until the action of second point b bar that a step is moving to be done after operation 2 times, this 2 periodic duties can make under the effect that there is no baking oven, must make the sizing material of undertaking the printing of on clothes more real, more complete, after this cover work completes, by control cabinet control, do not enter the action of second point c bar, continue the action of second point a and b, follow continuously bad 2-5 time, enter again the work of second point c bar, because baking oven is that circulation drying work is done in the motion of following printing component, the same color that so just completes a dark clothes is repeatedly printed.
3, when undertaking the printing of at clothes pattern and word on clothes during for the effect of thick version printing, there is two schemes, one is adopted as thin version screen frame, thick version sizing material, application 2 actions of saying above, through 8-16 periodic duty, the pattern thickness that makes to be printed on clothes is strengthened, and can arrive the stereoeffect that 0.5mm to 1mm is thick.Its two, adopt thick version screen frame, thick version sizing material, application 2 actions of saying above, pass through 5-10 periodic duty, the pattern thickness that makes to be printed on clothes is strengthened, and can arrive the stereoeffect that 0.5mm to 2mm is thick.
Claims (1)
1. a combined type linear pattern full-automatic decorating machine, it is characterized in that, it includes printing system, drying system, on get dress material accessory system, ready-made clothes induction system, wherein, ready-made clothes induction system includes frame and is provided with two linear pattern guide rails (27) arranged side by side, in the middle of guide rail, be provided with a cycloconveyor belt (28), conveyer belt is by the master who is assemblied in respectively frame two ends, from synchronizing wheel (29a, 29b) support and launch, main synchronizing wheel (29a) is connected with motor (32) by driving belt, on conveyer belt (28), be equipped with several double stamps and carry platen (25), it is one group that each double stamp is carried platen, in every group, two stamps are carried between platen (25) and are made it to become equidistant fixing entirety by connection bracket (30), two stamps of every group are separately installed with straight-line guide rail slide block (4) under carrying platen (25), the stamp of conveyer belt (28) below carries platen (25) to run parallel in frame by means of double gravity holder rail (31), double gravity holder rail (31) is parallel to the double linear pattern guide rail (27) of frame upper limb, two groups of stamps that are positioned at frame two ends carry platen (25) tangent with two corresponding synchronizing wheels, the stamp that is positioned at frame input carries platen (25) to be formed slopely the upper clothes inclined-plane of certain angle to printing component top, the stamp that is positioned at frame output carries platen (25) to be formed slopely the certain angle inclined-plane of undressing to outer lower side, printing system includes the n group printing component that is distributed in stamp delivery board top along frame length direction, 1≤n, between adjacent printing component, separate by the support of table (18), each printing component component parts is identical, doctor (6), doctor cylinder (7), returning blade (8), ink-return blade cylinder (9) are included, scrape, ink-return blade cylinder (7,9) piston is provided with doctor (6) and returning blade (8), scrape, ink-return blade cylinder (7,9) is connected with the longitudinal slide block (21) of straight line guide shaft (11) by connector, be connected with the slide block (26) on longitudinal Rodless cylinder (22) simultaneously, the support two ends that longitudinal straight line guide shaft (11) and longitudinal Rodless cylinder (22) are installed are provided with the half tone support (13) to downward-extension, half tone support (13) is provided with half tone folder (20) and T-shaped keeper (19), longitudinal straight line guide shaft (11) is installed to be connected with the motion bar of upper and lower air cylinders (16) with the carriage center of longitudinal Rodless cylinder (22), upper and lower air cylinders (16) cylinder body is connected with horizontal sliding connection plate (17), laterally sliding connection plate (17) is connected with the support of table (18) by the slide block (14) of double horizontal straight line guide shaft (12), be connected with horizontal Rodless cylinder (1) slide block simultaneously, drying system includes the forward and backward position oven dry assembly (A, B) that is arranged on printing component both sides, and forward and backward position is dried between assembly (A, B) and connected by baking oven connection bracket (15), baking oven connection bracket (15) is joined with the horizontal sliding connection plate (17) of printing component, connection bracket (10) highest point that is positioned at anteposition oven dry assembly (A) side is provided with upset joint (2), outermost is provided with handle (5), in the baking oven of forward and backward position oven dry assembly (A, B), be equipped with six roots of sensation heat-generating pipe, on average be equally spaced with baking oven long axis direction, baking oven top is provided with six fans (3), and with two row three column distributions, heat-generating pipe and fan are by the control of baking oven control cabinet, on get dress material accessory system and include the work chair (23) that is positioned at frame two ends, work chair (23) bottom is connected with frame bottom, inside be provided with distance adjusting means, work chair (23) dorsal part is provided with up-down adjustment device, frame between work chair (23) and printing component is provided with arc protective plate (24), and arc protective plate (24) intrados is positioned at printing component one side.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410427162.3A CN104139603B (en) | 2014-08-28 | 2014-08-28 | A kind of combined type linear pattern full-automatic decorating machine |
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| CN201410427162.3A CN104139603B (en) | 2014-08-28 | 2014-08-28 | A kind of combined type linear pattern full-automatic decorating machine |
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| CN104139603A true CN104139603A (en) | 2014-11-12 |
| CN104139603B CN104139603B (en) | 2016-03-02 |
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Cited By (8)
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| CN105922731A (en) * | 2016-06-21 | 2016-09-07 | 如皋市天元服饰印业有限公司 | Silk-screen printing and digital direct injecting combined type printing device |
| CN106739443A (en) * | 2017-01-10 | 2017-05-31 | 苏州市宜晖印花设备厂 | Footwear material full-automatic decorating machine |
| CN107116909A (en) * | 2017-05-28 | 2017-09-01 | 温泉 | Single Pass digit printings device and printing method on a kind of traditional screen printing machine |
| CN108163276A (en) * | 2018-01-11 | 2018-06-15 | 浙江佑天元包装机械制造有限公司 | A kind of gas-control packing device delivery type mold conveying mechanism |
| CN108819463A (en) * | 2018-04-23 | 2018-11-16 | 嘉兴市锦福缩染有限公司 | A kind of printing system |
| CN109016870A (en) * | 2017-06-12 | 2018-12-18 | 上海西陌信息科技有限公司 | A kind of printing equipment spraying pattern on batch ready-made clothes |
| CN110539552A (en) * | 2019-08-22 | 2019-12-06 | 南安知风舟工业设计有限公司 | High-efficiency novel fabric printing and dyeing equipment with changed processing procedures |
| CN113199895A (en) * | 2021-05-19 | 2021-08-03 | 惠州市金宣发智能包装科技有限公司 | Full-automatic push-and-pull book production device |
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| CN108163276B (en) * | 2018-01-11 | 2023-08-25 | 浙江佑天元包装机械制造有限公司 | Transfer type die conveying mechanism of air-conditioning packaging machine |
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| CN110539552A (en) * | 2019-08-22 | 2019-12-06 | 南安知风舟工业设计有限公司 | High-efficiency novel fabric printing and dyeing equipment with changed processing procedures |
| CN113199895A (en) * | 2021-05-19 | 2021-08-03 | 惠州市金宣发智能包装科技有限公司 | Full-automatic push-and-pull book production device |
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| CN104139603B (en) | 2016-03-02 |
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