CN104139603B - A kind of combined type linear pattern full-automatic decorating machine - Google Patents

A kind of combined type linear pattern full-automatic decorating machine Download PDF

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Publication number
CN104139603B
CN104139603B CN201410427162.3A CN201410427162A CN104139603B CN 104139603 B CN104139603 B CN 104139603B CN 201410427162 A CN201410427162 A CN 201410427162A CN 104139603 B CN104139603 B CN 104139603B
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China
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frame
printing
stamp
printing component
conveying platen
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Expired - Fee Related
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CN201410427162.3A
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Chinese (zh)
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CN104139603A (en
Inventor
李登峰
李登位
曾忠和
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Abstract

The invention provides a kind of combined type linear pattern full-automatic decorating machine, it is characterized in that, it include printing system, drying system, on get dress material accessory system, ready-made clothes induction system, wherein, ready-made clothes induction system includes frame and is provided with two linear pattern guide rails arranged side by side, a cycloconveyor belt is provided with in the middle of guide rail, conveyer belt is supported by the master and slave synchronizing wheel being assemblied in frame two ends respectively and launches, main synchronizing wheel is connected with motor by driving belt, conveyer belt is equipped with several double stamp conveying platens, each double stamp conveying platen is one group; Often make it to become equidistant fixing entirety by connection bracket between two stamp conveying platens in group, straight-line guide rail slide block is separately installed with immediately below two the stamp conveying platens often organized, must make often to organize stamp conveying platen under the transmission of conveyer belt, steadily accurately to run in two line slideway roads arranged side by side.

Description

A kind of combined type linear pattern full-automatic decorating machine
Technical field
The present invention relates to clothing slopwork printing technology field, mainly for cotta finished product colouring stamps such as T-shirt, singlet, Shirt with advertisement, refer in particular to a kind of combined type linear pattern full-automatic decorating machine.
Background technology
Screen printing is for thousands of years applied very extensive in clothes, can garment printing be substantially all hand printing in Chinese market, with regard to nearly over one hundred family of small-sized clothes hand printing factory of Pekinese, Guangdong, Hubei, Tianjin, Shanghai, small hand print works of the national each province such as Hunan reach ten thousand.The shortcoming of hand printing is: area of mill site is large, and labour is many, and printing quality is unstable, and substandard products amount is large, inefficiency, and the duration can not ensure to wait shortcomings, has a strong impact on the development of habilimentation.
The existing screen decorating machine of clothes on the market; can decrease the operation skilled worker of original hand printing, without the need to a large amount of human users, but this machine is expensive; price is at hundreds of thousands or up to a million; for medium-sized and small enterprises and hand printing factory, buying this type of machine is exactly sky-high price substantially, unable purchase; and this type of machine function; there is shortcomings, particularly for finished garment lettering impressions such as T-shirt, singlet and Shirt with advertisement, can not get perfect solution;
Shortcoming one: the spot color stamp of dark clothes (such as: black), the basic technology of this kind of garment printing requires it is that same pattern prints about 2-5 time repeatedly at the same position of clothes, clothes could perfectly be painted, and existing printing machine on the market all perfectly can not solve this class problem of dark clothes stamp.
Shortcoming its two: on existing printing machine, do not solve completely thick version printing demand ability, thick version printing is in space state completely.
Shortcoming its three: printing table is not followed yet and is made corresponding angle according to human height and tiltedly process.The working position that printing machine operation skilled worker does not fix, the most reasonably do not work position, greatly increases workman's fatigue strength at work, make machine operator's long-term work in fatigue.
Shortcoming its four: machine must work-yard require comparatively large, machine operation technical requirement is high. its machine is arranged and complex operation.
Summary of the invention
The object of the invention is to based on traditional dress hand printing technique, overcome the deficiency of existing printing machine in printing technique field, a kind of function repeatedly printing same pattern at the same position of dress is fast provided, filled up machine to print thick version this is blank, had that floor space is minimum, labour hugely subtracts, printing quality is stablized, operating efficiency is high combined type linear pattern full-automatic decorating machine.
For achieving the above object, technical scheme provided by the present invention is: a kind of combined type linear pattern full-automatic decorating machine, it is characterized in that, it includes printing system, drying system, on get dress material accessory system, ready-made clothes induction system, wherein, ready-made clothes induction system includes frame and is provided with two linear pattern guide rails arranged side by side, a cycloconveyor belt is provided with in the middle of guide rail, conveyer belt is by the master being assemblied in frame two ends respectively, support from synchronizing wheel and launch, main synchronizing wheel is connected with motor by driving belt, conveyer belt is equipped with several double stamp conveying platens, each double stamp conveying platen is one group, often make it to become equidistant fixing entirety by connection bracket between two stamp conveying platens in group, straight-line guide rail slide block is separately installed with immediately below two the stamp conveying platens often organized, must make often to organize stamp conveying platen under the transmission of conveyer belt, running in two line slideway roads arranged side by side of steady precision, the stamp conveying platen being positioned at frame top claims sunny side stamp to carry platen, the stamp conveying platen being positioned at frame following claims back stamp to carry platen, stamp conveying platen below conveyer belt runs parallel in frame by means of double gravity holder rail, double gravity holder rail is parallel to the double linear pattern guide rail of frame upper limb, the two groups of stamp conveying platens being positioned at frame two ends are tangent with corresponding two synchronizing wheels, the stamp conveying platen being positioned at frame input forms the upper clothes inclined-plane of certain angle to printing component inclined upward, the outside inclined downward of stamp conveying platen being positioned at frame output forms certain angle and to undress inclined-plane.
Printing system include along frame length direction be distributed in stamp conveying platen above n group printing component, 1≤n, separated by the support of table between adjacent printing component, each printing component component parts is identical, has included doctor, returning blade, doctor cylinder, ink-return blade cylinder, wherein, has scraped, ink-return blade cylinder piston is provided with doctor and returning blade, scrape, ink-return blade cylinder borrows connector to be connected with the slide block of longitudinal straight line guide shaft, be connected with the slide block on longitudinal Rodless cylinder simultaneously, make to scrape returning blade under the effect of Rodless cylinder, constant level's shuttling movement of steady precision, the support two ends being provided with longitudinal straight line guide shaft and longitudinal Rodless cylinder are provided with the half tone support to downward-extension, half tone support is provided with half tone folder and T-shaped keeper, for settling adjustment and the positioning function of printing frame and half tone, longitudinal straight line guide shaft is installed be connected with the motion bar of upper and lower air cylinders with the carriage center of longitudinal Rodless cylinder, upper and lower air cylinders cylinder body is connected with horizontal sliding connection plate, and the fulcrum force moved up and down using it as cylinder, horizontal sliding connection plate is connected with the support of table by the slide block of double horizontal straight line guide shaft, be connected with horizontal stockless cylinder slipper simultaneously, under the effect of horizontal Rodless cylinder, the traverse cycle motion making printing component steadily accurate in fixed range.
Drying system includes the forward and backward position being arranged on printing component both sides and dries assembly, and forward and backward position is dried between assembly and connected by baking oven connection bracket, baking oven connection bracket connects with the horizontal sliding connection plate of printing component, in machine running process when horizontal Rodless cylinder work, A, B baking oven assembly can be followed printing component and be done corresponding shuttling movement, the connection bracket highest point being positioned at anteposition oven dry assembly side is provided with upset joint, outermost is provided with handle, anteposition baking oven can be made upwards to be turned into fixed angle, for facilitating machine-man to half tone under shutdown or holding state, the operations such as stamp sizing material, before, six roots of sensation heat-generating pipe is equipped with in the baking oven of rear position oven dry assembly, on average be equally spaced with baking oven long axis direction, baking oven top is provided with six fans, with two row three column distributions, heat-generating pipe and fan are controlled by baking oven control cabinet.
On get dress material accessory system and include the work chair being positioned at frame two ends, work chair bottom is connected with bottom frame, inside be provided with distance adjusting means, corresponding distance adjustment can be made needed for machine operator individual, work chair dorsal part is provided with up-down adjustment device, corresponding lower adjustment mutually can be done needed for operator individual, two ends and tangent two groups of synchronizing wheel are coordinated to carry the fixed elevation of printing table, significantly reduce the fatigue strength that operation technique brings like this, alleviate the working strength of workman, allow the more comfortable work lastingly of workman.Frame between work chair and printing component is provided with arc protective plate, and arc protective plate intrados is positioned at printing component side, better protects workman's danger at work.
The invention has the advantages that:
The first, linear pattern structure.Machine volume, based on the conventional area of domestic shop front, makes machine can normally work in the scope of area 30 square meter, is different from carousel-type printing machine, ellipse printing machine reduces floor space greatly, factory building strong adaptability, and labour is few, printing quality is stablized, and substantially without substandard products, operating efficiency is high.
The second, packet type modular design.Easily realize the dilatation of many chromatographys, basic framework is 4 chromatographys, according to customer requirement, can reduce or expansion printer station.
Three, the double printing table of linear pattern, by electric control system, successfully solving dark clothes on the market can not in the drawback of same position repeatedly stamp, the perfect impossibility solving automatic printing machine slab printing technology.
Four, full-automatic decorating machine chase and treadmill chase slitless connection.Avoid hand printing producer repeat buying equipment, effectively cost-saving; And the linking that can realize full-automatic decorating machine and treadmill is complementary.
Five, by registering to positioning auxiliary device, within three minutes, realize the accurate contraposition of registering, machinery requirement half an hour of the same type, was to the contraposition of 3 hours.Small-sized order can also go up machine stamp.
Six, Optimal Structure Designing, function is absorbed in, and for ready-made clothes (T-shirt, singlet), low cost of manufacture, can reduce enterprise's manufacturing cost greatly and Ju Jian printworks purchases machine expense.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is stamp transmission system of the present invention and accessory system schematic diagram.
Fig. 3 is stamp transmission system schematic diagram of the present invention.
Fig. 4 is printing system of the present invention and drying system schematic diagram.
Fig. 5 is control system schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with institute's drawings attached, the invention will be further described, and preferred embodiment of the present invention is: see accompanying drawing 1 to accompanying drawing 5,
One, machine general supply starts, motor works, motor drives stamp conveying platen to assigned address, printer's station is in holding state, move up and down cylinder 16 for propradation, drive printing component to be in raise-position, horizontal Rodless cylinder 1 drives printing component to be placed in nearly body end position, and longitudinal Rodless cylinder 21 drives to be scraped ink-return blade cylinder to be placed in frame output end position standby;
Two, clothes sleeve to be printed is being undertaken the printing of on conveying platen by staff, and automatic operation starts, and conveying platen of undertaking the printing of is by conveyer belt transmission moving linearly, and when behind static location under conveying platen of undertaking the printing of moves to workbench, workbench is started working;
A, the cylinder 16 that moves up and down presses down, half tone is made to carry platen to contact with undertaking the printing of, doctor cylinder 6 presses down simultaneously, doctor 7 is pressed down contact with half tone, the related returning blade 8 of ink-return blade cylinder 9 rises, longitudinal Rodless cylinder 21 drives printing component to move with uniform velocity to the other end from holding state initial end, doctor is made to push in screen frame stamp sizing material to the other end motion of screen frame, by half tone sizing material is printed on the garment panel that will print, after printing component moves to the other end, the related doctor 7 of doctor cylinder 6 rises, the related returning blade 8 of ink-return blade cylinder 9 presses down, longitudinal Rodless cylinder 21 drives printing component to move with uniform velocity to holding state initial end from this one end simultaneously, returning blade is made to get back to initial standby position with the stamp sizing material in screen frame, after this completes the stamp work in double stamp conveying platen on nearly body platen,
B, the cylinder 16 that moves up and down rises, printing component is made to be placed in raise-position, horizontal Rodless cylinder 1 works and drives printing component to move to body working position far away simultaneously, after putting in place, the cylinder 16 that moves up and down presses down, half tone is made to carry platen to contact with undertaking the printing of, doctor cylinder 6 presses down simultaneously, doctor 7 is pressed down contact with half tone, the related returning blade 8 of ink-return blade cylinder 9 rises, longitudinal Rodless cylinder 21 drives printing component to move with uniform velocity to the other end from holding state initial end, doctor is made to push in screen frame stamp sizing material to the other end motion of screen frame, by half tone sizing material is printed on the garment panel that will print, after printing component moves to the other end, the related doctor 7 of doctor cylinder 6 rises, the related returning blade 8 of ink-return blade cylinder 9 presses down, longitudinal Rodless cylinder 21 drives printing component to move with uniform velocity to holding state initial end from this one end simultaneously, returning blade is made to get back to initial standby position with the stamp sizing material in screen frame, the printer that this completes in double stamp conveying platen on body platen far away completes, a set of action above, two pieces clothes printer on double stamp conveying platen completes.The cylinder 16 that moves up and down rises, and makes printing component be placed in raise-position, and horizontal Rodless cylinder 1 works and drives printing component to move to initial standby position to body working position far away simultaneously;
C, now motor start-up, the downward stamp working table movement of transmission stamp conveying platen, when new one group of stamp conveying platen moves under this workbench, the work package .(that starts working moves to the below of printing component because of the stamp conveying platen installing clothes, but next group stamp conveying platen of same time moves to jacket operating position, and while this stamp work, next group wants the clothes of stamp to be loaded on platen by staff) and form a circulating production line.
D, to design for double oven because often organizing oven structure, and be connected with printing component, so, when printing component works in nearly body stamp conveying platen, body baking oven B far away works, and dries the sizing material that body printing forme far away conveying platen clothes prints, when printing component works in body stamp far away conveying platen, nearly body baking oven A works, and dries the sizing material that nearly body printing forme conveying platen clothes prints. and baking oven is followed printing component and is done periodic duty.Each printing component mode of operation is identical.
Three, by programmable controller PLC, electric control theory, allow this machine more complete be applicable to garment printing leader territory, fill up existing machine institute fail realization defect.
1, the free cooperating of the printing component of the n in machine can be made, example: a, pledge clothes on need only print same pattern or the word of same color, like this need only a set of printing component work, so by the gating switch of a control cabinet gating button gating printing component, (also can No. one, a gating, in No. two, No. three or No. four printing component arbitrary group,) all the other printing component just process holding state, do not participate in stamp work.B, when same dress the color pattern institute impression case number of colors of print two kinds, more than three kinds must answer≤machine printing component maximum number, the gating switch of more than two, three or three printing component, by control cabinet chooses logical button, is chosen in side simultaneously.
2, when the clothes of undertake the printing of pattern and word is dark cloth (routine black dress), the pattern so printed and word have to pass through printing post-drying and stencil the circulation that brush dries again again and print process, according to the depth degree of garment panel look of undertaking the printing of, the cyclic process that printing is dried can at 2-5 circulation section, and be repeated print just do not have ghost image appearance at the same position of clothes each time.This machine can by control cabinet, above control say the operational mode of second point a bar, the said action of second point b bar is entered again after must making to run 2 times continuously, after the action of second point b bar runs 2 times continuously, carry out that a step is dynamic to be done again, this 2 periodic duties can make under the effect not having baking oven, the sizing material of undertaking the printing of on clothes must be made more real, more complete, after this cover work completes, controlled by control cabinet, do not enter the action of second point c bar, continue the action of second point a and b, follow bad 2-5 time continuously, enter the work of second point c bar again, because of baking oven be follow printing component motion and do circulation drying work, the same color so just completing a dark clothes is repeatedly printed.
3, when undertaking the printing of when clothes pattern and word are the effect of thick version printing on clothes, there is two schemes, one is adopted as thin version screen frame, thick version sizing material, application 2 actions of saying above, through 8-16 periodic duty, the pattern thickness be printed on clothes is strengthened, the stereoeffect that 0.5mm to 1mm is thick can be arrived.Its two, adopt thick version screen frame, thick version sizing material, application 2 actions of saying above, through 5-10 periodic duty, the pattern thickness be printed on clothes is strengthened, the stereoeffect that 0.5mm to 2mm is thick can be arrived.

Claims (1)

1. a combined type linear pattern full-automatic decorating machine, it is characterized in that, it includes printing system, drying system, on get dress material accessory system, ready-made clothes induction system, wherein, ready-made clothes induction system includes frame and is provided with two linear pattern guide rails (27) arranged side by side, a cycloconveyor belt (28) is provided with in the middle of guide rail, conveyer belt is by the master being assemblied in frame two ends respectively, from synchronizing wheel (29a, 29b) support expansion, main synchronizing wheel (29a) is connected with motor (32) by driving belt, conveyer belt (28) is equipped with several double stamps conveying platen (25), each double stamp conveying platen is one group, often make it to become equidistant fixing entirety by connection bracket (30) between two stamps conveying platen (25) in group, straight-line guide rail slide block (4) is separately installed with immediately below two stamps conveying platen (25) often organized, stamp conveying platen (25) of conveyer belt (28) below runs parallel in frame by means of double gravity holder rail (31), double gravity holder rail (31) is parallel to the double linear pattern guide rail (27) of frame upper limb, two groups of stamps conveying platen (25) being positioned at frame two ends are tangent with corresponding two synchronizing wheels, stamp conveying platen (25) being positioned at frame input forms the upper clothes inclined-plane of certain angle to printing component inclined upward, stamp conveying platen (25) being positioned at frame output outwards inclined downward forms certain angle and to undress inclined-plane, printing system include along frame length direction be distributed in stamp conveying platen above n group printing component, 1≤n, separated by the support of table (18) between adjacent printing component, each printing component component parts is identical, include doctor (6), doctor cylinder (7), returning blade (8), ink-return blade cylinder (9), scrape, ink-return blade cylinder (7, 9) piston is provided with doctor (6) and returning blade (8), scrape, ink-return blade cylinder (7, 9) be connected by the slide block (21) of connector with longitudinal straight line guide shaft (11), be connected with the slide block (26) on longitudinal Rodless cylinder (22) simultaneously, the support two ends being provided with longitudinal straight line guide shaft (11) and longitudinal Rodless cylinder (22) are provided with the half tone support (13) to downward-extension, half tone support (13) is provided with half tone folder (20) and T-shaped keeper (19), longitudinal straight line guide shaft (11) is installed be connected with the motion bar of upper and lower air cylinders (16) with the carriage center of longitudinal Rodless cylinder (22), upper and lower air cylinders (16) cylinder body is connected with horizontal sliding connection plate (17), horizontal sliding connection plate (17) is connected with the support of table (18) by the slide block (14) of double horizontal straight line guide shaft (12), be connected with horizontal Rodless cylinder (1) slide block simultaneously, drying system includes the forward and backward position being arranged on printing component both sides and dries assembly (A, B), and forward and backward position is dried between assembly (A, B) and connected by baking oven connection bracket (15), baking oven connection bracket (15) connects with the horizontal sliding connection plate (17) of printing component, connection bracket (10) highest point being positioned at anteposition oven dry assembly (A) side is provided with upset joint (2), outermost is provided with handle (5), six roots of sensation heat-generating pipe is equipped with in the baking oven of forward and backward position oven dry assembly (A, B), on average be equally spaced with baking oven long axis direction, baking oven top is provided with six fans (3), and with two row three column distributions, heat-generating pipe and fan are controlled by baking oven control cabinet, on get dress material accessory system and include the work chair (23) being positioned at frame two ends, work chair (23) bottom is connected with bottom frame, inside be provided with distance adjusting means, work chair (23) dorsal part is provided with up-down adjustment device, frame between work chair (23) and printing component is provided with arc protective plate (24), and arc protective plate (24) intrados is positioned at printing component side.
CN201410427162.3A 2014-08-28 2014-08-28 A kind of combined type linear pattern full-automatic decorating machine Expired - Fee Related CN104139603B (en)

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CN105922731A (en) * 2016-06-21 2016-09-07 如皋市天元服饰印业有限公司 Silk-screen printing and digital direct injecting combined type printing device
CN106739443A (en) * 2017-01-10 2017-05-31 苏州市宜晖印花设备厂 Footwear material full-automatic decorating machine
CN107116909A (en) * 2017-05-28 2017-09-01 温泉 Single Pass digit printings device and printing method on a kind of traditional screen printing machine
CN109016870A (en) * 2017-06-12 2018-12-18 上海西陌信息科技有限公司 A kind of printing equipment spraying pattern on batch ready-made clothes
CN108163276B (en) * 2018-01-11 2023-08-25 浙江佑天元包装机械制造有限公司 Transfer type die conveying mechanism of air-conditioning packaging machine
CN108819463B (en) * 2018-04-23 2020-08-21 嘉兴市锦福缩染有限公司 Printing system
CN110539552B (en) * 2019-08-22 2021-07-30 捷臻国际贸易(上海)有限公司 High-efficiency novel fabric printing and dyeing equipment with changed processing procedures
CN113199895B (en) * 2021-05-19 2021-11-23 惠州市金宣发智能包装科技有限公司 Full-automatic push-and-pull book production device

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