CN107310270A - A kind of double fabrics of double flat plate are while stamp digital inkjet printing machine and printing method - Google Patents
A kind of double fabrics of double flat plate are while stamp digital inkjet printing machine and printing method Download PDFInfo
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- CN107310270A CN107310270A CN201710694221.7A CN201710694221A CN107310270A CN 107310270 A CN107310270 A CN 107310270A CN 201710694221 A CN201710694221 A CN 201710694221A CN 107310270 A CN107310270 A CN 107310270A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明给出一种正反印花平板式数字喷墨印花机与印花方法,印花机包括打印平板和机头组件,打印平板包括平板支撑系统,在支撑系统内分别通过可升降的支撑杆支撑有上下两个打印平板,且打印平板采用由电机的转动辊与位于支撑架内的可升降的支撑杆相连,通过转动辊转动带动打印平板转动,继而实现通过缝合套在平板上侧和下侧的双织物的印花,同时通过支撑杆的升降实现两个平板上的双织物的交替印花以及处于不工作状态的打印平板上的织物的更换,从而节约织物放置到平板上的时间,从而大幅提高印花效率,同时通过两个平板的上下放置减小印花机的占地面积。
The present invention provides a front and back printing flatbed digital inkjet printing machine and a printing method. The printing machine includes a printing flatbed and a head assembly, and the printing flatbed includes a flatbed support system. There are two upper and lower printing plates, and the printing plate is connected by the rotating roller of the motor to the liftable support rod located in the support frame. The rotating roller drives the printing plate to rotate, and then realizes the upper and lower sides of the plate by sewing. Double-fabric printing, at the same time, the alternate printing of double-fabric on the two flatbeds and the replacement of the fabric on the non-working printing flatbed can be realized through the lifting and lowering of the support bar, thereby saving the time of placing the fabric on the flatbed, thereby greatly improving the printing efficiency. Efficiency, and at the same time reduce the footprint of the printing machine by placing the two flat plates up and down.
Description
技术领域technical field
本发明涉及到数字喷墨印花新技术领域,具体的说是一种双平板双织物同时印花数字喷墨印花机与印花方法。The invention relates to the new technology field of digital ink-jet printing, in particular to a digital ink-jet printing machine and printing method for simultaneous printing of double-plate and double-fabric.
背景技术Background technique
数字喷墨印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品,最早出现于20世纪90年代中期,这项技术的出现与不断完善,给纺织印染行业带来了一个全新的概念,其先进的生产原理及手段,给纺织印染带来了一个前所未有的发展机遇,被誉为21世纪纺织工业革命技术,它将逐步取代传统的印花方式成为纺织品印花的主要设备。近年来,国内外数字喷墨印花技术取得了长足的发展,其中平板式数字喷墨印花机因其可实现成衣等的个性化打印,技术不断完善,产品的种类和功能也不断完善。Digital inkjet printing technology is a high-tech product that integrates machinery, computer, electronic information technology and gradually formed with the continuous development of computer technology. It first appeared in the mid-1990s. The emergence and continuous improvement of this technology , has brought a new concept to the textile printing and dyeing industry, and its advanced production principles and methods have brought an unprecedented development opportunity to textile printing and dyeing. It is known as the textile industry revolution technology in the 21st century, and it will gradually replace traditional printing. The method has become the main equipment for textile printing. In recent years, digital inkjet printing technology at home and abroad has made great progress. Among them, the flatbed digital inkjet printing machine can realize personalized printing of garments, etc., and the technology has been continuously improved, and the types and functions of products have also been continuously improved.
对于机头固定式平板式数字喷墨印花机,客户端将文档提交到印花设备的PC主机,PC主机经过图像转化以及色彩分析软件的处理,将图像信息转化为相应的喷印控制命令并将控制命令传递给喷印控制器控制喷印。打印过程中,首先喷头组在织物宽度方向上的运动一个导程,运动过程中喷印控制器根据所得到的喷印控制命令控制喷嘴是否喷墨;其次伺服电机控制打印平板在织物长度方向上向前移动一个打印宽度,两种运动相互协调重复上述过程直至完成打印任务。相比导带式数字喷墨印花机,对于平板式数字喷墨印花设备,如何提高印花速度或者每一次打印成衣等的数量或者更加符合个性化需求印花是当前面临的主要问题。For the fixed-head flatbed digital inkjet printing machine, the client submits the document to the PC host of the printing equipment, and the PC host converts the image information into corresponding printing control commands and The control command is sent to the printing controller to control the printing. During the printing process, firstly, the nozzle group moves a lead in the width direction of the fabric. During the movement, the jet printing controller controls whether the nozzles spray ink according to the obtained jet printing control command; secondly, the servo motor controls the printing plate in the direction of the fabric length. Move one printing width forward, and the two movements coordinate with each other to repeat the above process until the printing task is completed. Compared with belt-type digital inkjet printing machines, for flat-bed digital inkjet printing equipment, how to increase the printing speed or the number of garments printed each time, or to print more in line with individual needs is the main problem currently facing.
针对此,本发明给出一种双平板双织物同时印花数字喷墨印花机与印花方法,采用由电机带动的转动辊实现两个平板与位于支撑架内的可升降的支撑杆相连,实现通过缝合套在平板上侧和下侧的双织物的印花,同时通过支撑杆的升降实现两个平板上的双织物的交替印花,从而节约织物放置到平板上的时间,从而大幅提高印花效率,同时通过两个平板的上下放置减小印花机的占地面积。In view of this, the present invention provides a digital inkjet printing machine and printing method for double-plate double-fabric simultaneous printing, which uses the rotating roller driven by the motor to realize the connection between the two flat plates and the liftable support rods located in the support frame, and realizes through The double-fabric printing on the upper and lower sides of the flatbed is stitched, and the alternate printing of the double-fabric on the two flatbeds is realized through the lifting of the support bar, thereby saving the time of placing the fabric on the flatbed, thereby greatly improving the printing efficiency, and at the same time The footprint of the printing machine is reduced by placing two flat plates up and down.
发明内容Contents of the invention
本发明所要解决的技术问题是给出一种双平板双织物同时印花数字喷墨印花机与印花方法,以实现通过缝合套在平板上侧和下侧的双织物的印花和两个平板上的双织物的交替印花,从而大幅提高印花效率,同时通过两个平板的上下放置减小印花机的占地面积。The technical problem to be solved by the present invention is to provide a digital inkjet printing machine and printing method for double-plate double-fabric simultaneous printing, so as to realize the printing of the double-fabric on the upper side and the lower side of the flat plate and the printing on the two flat plates by sewing. The alternate printing of double fabrics greatly improves the printing efficiency, and at the same time, the footprint of the printing machine is reduced by placing two flat plates up and down.
为了达到上述目的,本发明涉及到一种双平板双织物同时印花数字喷墨印花机,包括打印平板和机头组件,所述机头组件包括机头支撑系统,所述机头支撑系统包括左前机头支撑竖杆、右前机头支撑竖杆、左后机头支撑竖杆、右后机头支撑竖杆,在所述左前机头支撑竖杆和右前机头支撑竖杆之间连接有前机头支撑横杆,在所述左后机头支撑竖杆和右后机头支撑竖杆之间连接有后机头支撑横杆,在所述前机头支撑横杆和后前机头支撑横杆的顶部支撑有机头运行横杆,在所述机头运行横杆上设置有喷头组件,所述喷头组件由第一电机带动沿着机头运行横杆来回滑动,所述机头运行横杆由第二电机带动沿着前机头支撑横杆和后机头支撑横杆来回滑动,所述打印平板包括平板支撑系统,所述平板支撑系统包括左平板支撑竖杆和右平板支撑竖杆,所述左平板支撑竖杆和右平板支撑竖杆为长方体形结构,所述左平板支撑竖杆的右侧面开放且内部为空心结构,所述右平板支撑竖杆的左侧面开放且内部为空心结构,在所述左平板支撑竖杆的内部加装有第一左支撑杆和第二左支撑杆,所述第一左支撑杆和第二左支撑杆在左平板支撑竖杆的内部呈前后平行排列,所述第一左支撑杆和第二左支撑杆为可升降杆,在所述右平板支撑竖杆的内部加装有第一右支撑杆和第二右支撑杆,所述第一右支撑杆和第二右支撑杆在右平板支撑竖杆的内部呈前后平行排列,所述第一右支撑杆和第二右支撑杆为可升降杆,所述第一左支撑杆和第一右支撑杆保持水平,所述第一左支撑杆和第一右支撑杆共同由第三电机带动升降,所述第二左支撑杆和第二右支撑杆保持水平,所述第二左支撑杆和第二右支撑杆共同由第四电机带动升降,在所述第一左支撑杆和第一右支撑杆上支撑有第一平板,在所述第二左支撑杆和第二右支撑杆上支撑有第二平板,所述第一平板和第二平板为完全相同的长方体形实心平板,所述第一平板的左侧面和右侧面分别通过第一左连接辊和第一右连接辊与第一左支撑杆和第一右支撑杆的顶端固定连接,所述第二平板的左侧面和右侧面分别通过第二左连接辊和第二右连接辊与第二左支撑杆和第二右支撑杆的顶端固定连接,所述第一左连接辊、第一右连接辊、第二左连接辊、第二右连接辊的结构相同,所述第一左连接辊、第一右连接辊、第二左连接辊、第二右连接辊包括连接辊和转动辊,所述连接辊为圆柱形结构且第一左连接辊、第二左连接辊的连接辊的左端分别与第一左支撑杆、第二左支撑杆的顶端固定连接,第一右连接辊、第二右连接辊的连接辊的右端分别与第一右支撑杆、第二右支撑杆的顶端固定连接,所述第一左连接辊与第二左连接辊的连接辊的右端、第一右连接辊与第二右连接辊的连接辊的左端通过轴承分别与转动辊的左端、右端连接,所述轴承为可控轴承,所述转动辊通过轴承嵌入在连接辊内,所述转动辊与连接辊之间为可拆卸式安装,所述轴承包括开和关两种状态,当轴承处于开状态时,所述第一左连接辊和第一右连接辊的转动辊共同通过第五电机带动转动、第二左连接辊和第二右连接辊的转动辊共同通过第六电机带动转动,当轴承处于关状态时,转动辊与连接辊之间固定连接,所述第一左连接辊与第二左连接辊的转动辊的右端分别与第一平板和第二平板的左侧面固定连接,所述第一右连接辊与第二右连接辊的连接辊的转动辊的坐端分别与第一平板和第二平板的右侧面固定连接。In order to achieve the above purpose, the present invention relates to a digital ink-jet printing machine for simultaneous printing of double flatbed and double fabrics, including a printing flatbed and a head assembly, the head assembly includes a head support system, and the head support system includes a left front Machine head support vertical bar, right front machine head support vertical bar, left rear machine head support vertical bar, right rear machine head support vertical bar; The machine head supports the cross bar, is connected with the rear machine head support cross bar between the left rear machine head support vertical bar and the right rear machine head support vertical bar, and the front machine head support cross bar and the rear front head support The top of the cross bar supports the machine head running cross bar, on which the head running cross bar is provided with a spray head assembly, which is driven by the first motor to slide back and forth along the machine head running cross bar, and the machine head running horizontal bar The bar is driven by the second motor to slide back and forth along the front support bar and the rear support bar, and the printing plate includes a plate support system, which includes a left plate support vertical bar and a right plate support vertical bar , the left flat support vertical bar and the right flat support vertical bar are cuboid structures, the right side of the left flat support vertical bar is open and the inside is a hollow structure, the left side of the right flat support vertical bar is open and The inside is a hollow structure, and a first left support rod and a second left support rod are installed inside the left flat support vertical rod, and the first left support rod and the second left support rod are installed on the left flat support vertical rod. The interior is arranged parallel to the front and back, the first left support rod and the second left support rod are liftable rods, and the first right support rod and the second right support rod are installed inside the right flat support vertical rod, so The first right support rod and the second right support rod are arranged in parallel front and back inside the right plate support vertical rod, the first right support rod and the second right support rod are liftable rods, and the first left support rod Keep level with the first right support bar, the first left support bar and the first right support bar are jointly driven by the third motor to lift, the second left support bar and the second right support bar are kept horizontal, the second The left support bar and the second right support bar are jointly lifted and lowered by the fourth motor, the first flat plate is supported on the first left support bar and the first right support bar, and the second left support bar and the second right support bar A second flat plate is supported on the support bar, the first flat plate and the second flat plate are identical cuboid solid flat plates, the left side and the right side of the first flat plate pass through the first left connecting roller and the first The right connecting roller is fixedly connected with the top ends of the first left supporting rod and the first right supporting rod, and the left side and the right side of the second plate are respectively connected with the second left connecting roller and the second right connecting roller. The top of the support rod and the second right support rod are fixedly connected, the structures of the first left connection roller, the first right connection roller, the second left connection roller and the second right connection roller are the same, the first left connection roller, The first right connecting roller, the second left connecting roller, and the second right connecting roller comprise a connecting roller and a turning roller, the connecting roller is a cylindrical structure and the left ends of the connecting rollers of the first left connecting roller and the second left connecting roller are respectively It is fixedly connected with the top of the first left support rod and the second left support rod, and the right ends of the connection rollers of the first right connection roller and the second right connection roller are respectively connected with The top ends of the first right support rod and the second right support rod are fixedly connected, the right end of the connection roller of the first left connection roller and the second left connection roller, the connection roller of the first right connection roller and the second right connection roller The left end is respectively connected to the left end and the right end of the rotating roller through bearings, the bearings are controllable bearings, the rotating roller is embedded in the connecting roller through the bearing, and the rotating roller and the connecting roller are detachably installed. The bearing has two states of open and closed. When the bearing is in the open state, the rotating rollers of the first left connecting roller and the first right connecting roller are jointly driven by the fifth motor to rotate, and the second left connecting roller and the second right connecting roller The rotating rollers of the rollers are jointly driven by the sixth motor to rotate. When the bearing is in the closed state, the rotating rollers are fixedly connected with the connecting rollers, and the right ends of the rotating rollers of the first left connecting roller and the second left connecting roller are respectively connected to the first A flat plate is fixedly connected to the left side of the second flat plate, and the seat ends of the rotating rollers of the connecting rollers of the first right connecting roller and the second right connecting roller are respectively fixedly connected to the right sides of the first flat plate and the second flat plate .
本发明涉及到一种双平板双织物同时印花数字喷墨印花方法,使用时,首先第一平板和第二平板处于安装状态,第三电机共同带动第一左支撑杆和第一右支撑杆升降、第四电机共同带动第二左支撑杆和第二右支撑杆升降,使得第一平板的高度高于第二平板的高度,而后第三电机和第四电机停止工作,完成第一平板和第二平板的初始化设置,而后将需要印花第一织物平铺在第一平板的上侧面,同时将第二织物紧贴在第一平板的下侧面,而后将第一织物和第二织物的前、后、左、右侧面进行相互缝合,从而使得第一织物和第二织物构成封闭的袋状套在第一平板上,将需要印花第三织物平铺在第二平板的上侧面,同时将第四织物紧贴在第二平板的下侧面,而后将第三织物和第四织物的前、后、左、右侧面进行相互缝合,从而使得第三织物和第四织物构成封闭的袋状套在第二平板上,从而完成织物的初始化设置,而后通过第二电机带动机头运行横杆沿着前机头支撑横杆和后机头支撑横杆滑动,使得机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最左边,第二电机停止工作,第一电机带动喷头组件沿着机头运行横杆滑动,使得喷头组件位于机头运行横杆的最前边,第一电机停止工作,从而完成机头组件的初始化设置,而后第三电机共同带动第一左支撑杆和第一右支撑杆升降,从而调节第一平板与喷头组件之间的间距到适合印花的大小;印花时,将需要印花的从左向右看正立的一个图像和从左向右看倒立的一个相同图像依次传送到喷头组件的喷印控制系统,而后第一电机带动喷头组件沿着机头运行横杆滑动一个来回,对位于第一平板上侧面的第一织物进行从左向右看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆沿着前机头支撑横杆和后机头支撑横杆由左向右滑动一个印花宽度,持续直至完成对第一织物从左向右看正立的图像的全部印花,此时机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最右边;而后第一左连接辊和第一右连接辊的转动辊共同由第五电机带动转动180度,使得第二织物处于喷头组件的正下方,而后第一电机带动喷头组件沿着机头运行横杆滑动一个来回,对第二织物进行从右向左看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆沿着前机头支撑横杆和后机头支撑横杆由右向左滑动一个印花宽度,持续直至完成对第二织物从右向左看正立的图像的全部印花,从而对第一织物和第二织物完成完全相同的印花,此时机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最左边;而后将第一左连接辊和第一右连接辊的转动辊从连接辊上卸下,从而将第一平板从平板支撑系统上卸下,使得第一平板处于卸下状态,而后将第三电机共同带动第一左支撑杆和第一右支撑杆下降,同时第四电机共同带动第二左支撑杆和第二右支撑杆上升,使得第二平板与喷头组件之间的间距到适合印花的大小,同时第二平板的高度高于第一左支撑杆和第一右支撑杆的高度,完成印花的平板的更换,而后第一电机带动喷头组件沿着机头运行横杆滑动一个来回,对位于第二平板上侧面的第三织物进行从左向右看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆沿着前机头支撑横杆和后机头支撑横杆由左向右滑动一个印花宽度,持续直至完成对第三织物从左向右看正立的图像的全部印花,此时机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最右边;而后第二左连接辊和第二右连接辊的转动辊共同由第五电机带动转动180度,使得第四织物处于喷头组件的正下方,而后第一电机带动喷头组件沿着机头运行横杆滑动一个来回,对第四织物进行从右向左看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆沿着前机头支撑横杆和后机头支撑横杆由右向左滑动一个印花宽度,持续直至完成对第四织物从右向左看正立的图像的全部印花,从而对第三织物和第四织物完成完全相同的印花,此时机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最左边,在第二平板上的第三织物和第四织物进行印花的同时,将完成印花的位于第一平板上的第一织物和第二织物之间的缝合拆除,并将第一织物和第二织物取下,而后将第一左连接辊和第一右连接辊的转动辊与连接辊连接,从而将第一平板安装在平板支撑系统上,使得第一平板处于安装状态,将等待印花第五织物平铺在第一平板的上侧面,同时将第六织物紧贴在第一平板的下侧面,而后将第五织物和第六织物的前、后、左、右侧面进行相互缝合,从而使得第五织物和第六织物构成封闭的袋状套在第一平板上,完成织物的更换,持续直至完成所有需要印花的织物的印花。The invention relates to a digital inkjet printing method for double-plate double-fabric simultaneous printing. When in use, firstly, the first plate and the second plate are in the installed state, and the third motor jointly drives the first left support rod and the first right support rod to lift 1. The fourth motor jointly drives the second left support rod and the second right support rod up and down, so that the height of the first plate is higher than that of the second plate, and then the third motor and the fourth motor stop working to complete the first plate and the second plate. The initial setting of the two flat plates will then require printing the first fabric to be tiled on the upper side of the first flat plate, while the second fabric is close to the lower side of the first flat plate, and then the front and the front of the first fabric and the second fabric The rear, left and right sides are sewed together, so that the first fabric and the second fabric form a closed bag and are placed on the first flat panel, and the third fabric that needs to be printed is tiled on the upper side of the second flat panel. The fourth fabric is close to the lower side of the second flat plate, and then the front, rear, left and right sides of the third fabric and the fourth fabric are sewed together, so that the third fabric and the fourth fabric form a closed bag Set on the second flat plate to complete the initial setting of the fabric, and then the second motor drives the running bar of the machine head to slide along the supporting bar of the front machine head and the supporting bar of the rear machine head, so that the running bar of the machine head is at the front On the leftmost side of the head support bar and the rear head support bar, the second motor stops working, and the first motor drives the nozzle assembly to slide along the head running bar, so that the print head assembly is located at the front of the machine head running bar. The first motor stops working, thereby completing the initial setting of the head assembly, and then the third motor jointly drives the first left support rod and the first right support rod up and down, thereby adjusting the distance between the first flat plate and the nozzle assembly to a suitable printing position. Size; when printing, an image that needs to be printed upright from left to right and an identical image that is inverted from left to right are sent to the printing control system of the nozzle assembly in sequence, and then the first motor drives the nozzle assembly along the The running bar of the machine head slides back and forth, and the first fabric located on the upper side of the first flat plate is printed with a printing width from left to right, and then the second motor drives the running bar of the machine head along the front machine. Slide the head support bar and the rear head support bar from left to right for one printing width, and continue until all the printing of the image of the first fabric standing upright viewed from left to right is completed. At this time, the machine head running bar is located at the front machine head The rightmost side of the support crossbar and the rear head support crossbar; then the rotating rollers of the first left connecting roller and the first right connecting roller are jointly driven by the fifth motor to rotate 180 degrees, so that the second fabric is directly below the nozzle assembly, Then the first motor drives the nozzle assembly to slide back and forth along the running bar of the machine head, and prints the image of a printing width from right to left on the second fabric, and then the second motor drives the machine head to run the bar along the The front head support cross bar and the rear head support cross bar slide a printing width from right to left until the whole printing of the image of the second fabric standing upright viewed from right to left is completed, so that the first fabric and the second fabric The exact same print is done on the fabric, with the carriage running bar at the far left of the front and rear carriage support crossbars; and Finally, the turning rollers of the first left connecting roller and the first right connecting roller are unloaded from the connecting roller, so that the first flat plate is unloaded from the flat support system, so that the first flat plate is in an unloaded state, and then the third motor Together drive the first left support rod and the first right support rod to descend, and at the same time, the fourth motor jointly drives the second left support rod and the second right support rod to rise, so that the distance between the second flat plate and the nozzle assembly is suitable for printing At the same time, the height of the second plate is higher than the height of the first left support bar and the first right support bar, and the replacement of the printed plate is completed, and then the first motor drives the nozzle assembly to slide back and forth along the running bar of the machine head, and the The third fabric on the side of the second plate is printed with a printing width of the upright image viewed from left to right, and the second motor drives the head to run the cross bar along the front head support cross bar and the rear head support cross bar Swipe one printing width from left to right until the printing of the image of the third fabric standing upright viewed from left to right is completed. The far right; then the rotating rollers of the second left connecting roller and the second right connecting roller are jointly driven by the fifth motor to rotate 180 degrees, so that the fourth fabric is directly under the nozzle assembly, and then the first motor drives the nozzle assembly along the machine head Run the crossbar to slide back and forth, and print the fourth fabric with a printing width of the upright image viewed from right to left, and then the second motor drives the head to run the crossbar along the front head support cross bar and rear head support Slide the horizontal bar from right to left for one printing width, and continue until the complete printing of the image of the fourth fabric standing upright from right to left, so as to complete the same printing on the third fabric and the fourth fabric, and the machine head is running at this time The cross bar is located at the far left of the front head support cross bar and the rear head support cross bar. While the third fabric and the fourth fabric on the second plate are being printed, the first print on the first plate will be completed. The seam between the fabric and the second fabric is removed, and the first fabric and the second fabric are removed, and then the turning rollers of the first left connecting roller and the first right connecting roller are connected with the connecting roller, so that the first flat plate is installed On the plate support system, make the first plate in the installed state, wait for the fifth fabric to be printed on the upper side of the first plate, and at the same time put the sixth fabric close to the lower side of the first plate, and then place the fifth fabric The front, back, left and right sides of the sixth fabric are sewed together, so that the fifth fabric and the sixth fabric form a closed bag and are placed on the first flat plate to complete the replacement of the fabric until all required printing is completed fabric print.
本发明采用由电机带动的转动辊实现两个平板与位于支撑架内的可升降的支撑杆相连,实现通过缝合套在平板上侧和下侧的双织物的印花,同时通过支撑杆的升降实现两个平板上的双织物的交替印花,从而节约织物放置到平板上的时间,从而大幅提高印花效率,同时通过两个平板的上下放置减小印花机的占地面积。The invention adopts the rotating roller driven by the motor to realize the connection between the two flat plates and the liftable support bar in the support frame, and realizes the printing of the double fabric on the upper side and the lower side of the flat plate by sewing, and at the same time through the lifting of the support bar. The alternate printing of double fabrics on the two flat plates saves the time of placing the fabrics on the flat plates, thereby greatly improving the printing efficiency, and at the same time reduces the footprint of the printing machine by placing the two flat plates up and down.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
具体实施方式detailed description
由图1所示,一种双平板双织物同时印花数字喷墨印花机,包括打印平板和机头组件,机头组件包括机头支撑系统,机头支撑系统包括左前机头支撑竖杆1、右前机头支撑竖杆2、左后机头支撑竖杆20、右后机头支撑竖杆21,在左前机头支撑竖杆和右前机头支撑竖杆之间连接有前机头支撑横杆22,在左后机头支撑竖杆和右后机头支撑竖杆之间连接有后机头支撑横杆23,在前机头支撑横杆和后前机头支撑横杆的顶部支撑有机头运行横杆3,在机头运行横杆上设置有喷头组件4,喷头组件由第一电机带动沿着机头运行横杆来回滑动,机头运行横杆由第二电机带动沿着前机头支撑横杆和后机头支撑横杆来回滑动,打印平板包括平板支撑系统,平板支撑系统包括左平板支撑竖杆5和右平板支撑竖杆6,左平板支撑竖杆和右平板支撑竖杆为长方体形结构,左平板支撑竖杆的右侧面开放且内部为空心结构,右平板支撑竖杆的左侧面开放且内部为空心结构,在左平板支撑竖杆的内部加装有第一左支撑杆9和第二左支撑杆10,第一左支撑杆和第二左支撑杆在左平板支撑竖杆的内部呈前后平行排列,第一左支撑杆和第二左支撑杆为可升降杆,在右平板支撑竖杆的内部加装有第一右支撑杆11和第二右支撑杆12,第一右支撑杆和第二右支撑杆在右平板支撑竖杆的内部呈前后平行排列,第一右支撑杆和第二右支撑杆为可升降杆,第一左支撑杆和第一右支撑杆保持水平,第一左支撑杆和第一右支撑杆共同由第三电机带动升降,第二左支撑杆和第二右支撑杆保持水平,第二左支撑杆和第二右支撑杆共同由第四电机带动升降,在第一左支撑杆和第一右支撑杆上支撑有第一平板7,在第二左支撑杆和第二右支撑杆上支撑有第二平板8,第一平板和第二平板为完全相同的长方体形实心平板,第一平板的左侧面和右侧面分别通过第一左连接辊13和第一右连接辊15与第一左支撑杆和第一右支撑杆的顶端固定连接述第二平板的左侧面和右侧面分别通过第二左连接辊14和第二右连接辊16与第二左支撑杆和第二右支撑杆的顶端固定连接,第一左连接辊、第一右连接辊、第二左连接辊、第二右连接辊的结构相同,第一左连接辊、第一右连接辊、第二左连接辊、第二右连接辊包括连接辊17和转动辊18,连接辊为圆柱形结构且第一左连接辊、第二左连接辊的连接辊的左端分别与第一左支撑杆、第二左支撑杆的顶端固定连接,第一右连接辊、第二右连接辊的连接辊的右端分别与第一右支撑杆、第二右支撑杆的顶端固定连接,第一左连接辊与第二左连接辊的连接辊的右端、第一右连接辊与第二右连接辊的连接辊的左端通过轴承19分别与转动辊的左端、右端连接,轴承为可控轴承,转动辊通过轴承嵌入在连接辊内,转动辊与连接辊之间为可拆卸式安装,轴承包括开和关两种状态,当轴承处于开状态时,第一左连接辊和第一右连接辊的转动辊共同通过第五电机带动转动、第二左连接辊和第二右连接辊的转动辊共同通过第六电机带动转动,当轴承处于关状态时,转动辊与连接辊之间固定连接,第一左连接辊与第二左连接辊的转动辊的右端分别与第一平板和第二平板的左侧面固定连接,第一右连接辊与第二右连接辊的连接辊的转动辊的坐端分别与第一平板和第二平板的右侧面固定连接。As shown in Figure 1, a digital inkjet printing machine with double flatbed and double fabrics simultaneously prints, including a printing flatbed and a head assembly, the head assembly includes a head support system, and the head support system includes a left front head support vertical bar 1, Right front machine head support vertical bar 2, left rear machine head support vertical bar 20, right rear machine head support vertical bar 21, are connected with front machine head support cross bar between the left front machine head support vertical bar and the right front machine head support vertical bar 22. A rear nose support crossbar 23 is connected between the left rear nose support vertical bar and the right rear nose support vertical bar, and the machine head is supported on the top of the front nose support cross bar and the rear front nose support cross bar. The running bar 3 is provided with a nozzle assembly 4 on the machine head running bar. The nozzle assembly is driven by the first motor to slide back and forth along the machine head running bar, and the machine head running bar is driven by the second motor to move along the front machine head. The support crossbar and the rear head support crossbar slide back and forth. The printing plate includes a plate support system. The plate support system includes a left plate support vertical bar 5 and a right plate support vertical bar 6. Cuboid structure, the right side of the left flat support vertical rod is open and the interior is a hollow structure, the left side of the right flat support vertical rod is open and the interior is a hollow structure, and a first left side is installed inside the left flat support vertical rod. The support bar 9 and the second left support bar 10, the first left support bar and the second left support bar are arranged in parallel front and back inside the left flat support vertical bar, and the first left support bar and the second left support bar are liftable bars , a first right support bar 11 and a second right support bar 12 are installed inside the right flat support vertical bar, the first right support bar and the second right support bar are arranged in parallel front and back inside the right flat support vertical bar, The first right support rod and the second right support rod are liftable rods, the first left support rod and the first right support rod remain horizontal, the first left support rod and the first right support rod are jointly driven by the third motor to lift, and the second The second left support bar and the second right support bar are kept horizontal, the second left support bar and the second right support bar are jointly driven by the fourth motor to lift, and the first flat plate is supported on the first left support bar and the first right support bar 7. A second flat plate 8 is supported on the second left support bar and the second right support bar. The first flat plate and the second flat plate are identical rectangular parallelepiped solid flat plates. The left side and right side of the first flat plate are respectively The left side and the right side of the second flat plate are fixedly connected by the top of the first left connecting roller 13 and the first right connecting roller 15 and the first left supporting rod and the first right supporting rod by the second left connecting roller 14 respectively And the second right connecting roller 16 is fixedly connected with the top of the second left supporting rod and the second right supporting rod, the first left connecting roller, the first right connecting roller, the second left connecting roller, the second right connecting roller have the same structure , the first left connecting roller, the first right connecting roller, the second left connecting roller, the second right connecting roller include connecting roller 17 and turning roller 18, the connecting roller is a cylindrical structure and the first left connecting roller, the second left connecting roller The left end of the connecting roller of the roller is fixedly connected with the top of the first left supporting rod and the second left supporting rod respectively, and the right end of the connecting roller of the first right connecting roller and the second right connecting roller is respectively connected with the first right supporting rod, the second The top of the right support bar is fixedly connected, and the connection between the first left connecting roller and the second left connecting roller The right end of the connecting roller, the left end of the connecting roller of the first right connecting roller and the second right connecting roller are respectively connected with the left end and the right end of the turning roller through the bearing 19, the bearing is a controllable bearing, and the turning roller is embedded in the connecting roller through the bearing, There is a detachable installation between the rotating roller and the connecting roller. The bearing has two states: open and closed. When the bearing is in the open state, the rotating rollers of the first left connecting roller and the first right connecting roller are jointly driven by the fifth motor to rotate 1. The turning rollers of the second left connecting roller and the second right connecting roller are jointly driven to rotate by the sixth motor. When the bearing is in the closed state, the rotating roller is fixedly connected with the connecting roller, and the first left connecting roller is connected with the second left connecting roller. The right end of the turning roller of the roller is fixedly connected with the left side of the first flat plate and the second flat plate respectively, and the seat end of the turning roller of the connecting roller of the first right connecting roller and the second right connecting roller is respectively connected with the first flat plate and the second flat plate. The right side of the panel is fixedly connected.
使用时,首先第一平板7和第二平板8处于安装状态,第三电机共同带动第一左支撑杆9和第一右支撑杆11升降、第四电机共同带动第二左支撑杆10和第二右支撑杆12升降,使得第一平板7的高度高于第二平板8的高度,而后第三电机和第四电机停止工作,完成第一平板和第二平板的初始化设置,而后将需要印花第一织物平铺在第一平板7的上侧面,同时将第二织物紧贴在第一平板7的下侧面,而后将第一织物和第二织物的前、后、左、右侧面进行相互缝合,从而使得第一织物和第二织物构成封闭的袋状套在第一平板上,将需要印花第三织物平铺在第二平板8的上侧面,同时将第四织物紧贴在第二平板8的下侧面,而后将第三织物和第四织物的前、后、左、右侧面进行相互缝合,从而使得第三织物和第四织物构成封闭的袋状套在第二平板上,从而完成织物的初始化设置,而后通过第二电机带动机头运行横杆3沿着前机头支撑横杆22和后机头支撑横杆23滑动,使得机头运行横杆位于前机头支撑横杆和后机头支撑横杆的最左边,第二电机停止工作,第一电机带动喷头组件4沿着机头运行横杆3滑动,使得喷头组件位于机头运行横杆的最前边,第一电机停止工作,从而完成机头组件的初始化设置,而后第三电机共同带动第一左支撑杆9和第一右支撑杆11升降,从而调节第一平板与喷头组件之间的间距到适合印花的大小;印花时,将需要印花的从左向右看正立的一个图像和从左向右看倒立的一个相同图像依次传送到喷头组件4的喷印控制系统,而后第一电机带动喷头组件4沿着机头运行横杆3滑动一个来回,对位于第一平板7上侧面的第一织物进行从左向右看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆3沿着前机头支撑横杆22和后机头支撑横杆23由左向右滑动一个印花宽度,持续直至完成对第一织物从左向右看正立的图像的全部印花,此时机头运行横杆3位于前机头支撑横杆22和后机头支撑横杆23的最右边;而后第一左连接辊13和第一右连接辊15的转动辊共同由第五电机带动转动180度,使得第二织物处于喷头组件4的正下方,而后第一电机带动喷头组件4沿着机头运行横杆3滑动一个来回,对第二织物进行从右向左看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆3沿着前机头支撑横杆22和后机头支撑横杆23由右向左滑动一个印花宽度,持续直至完成对第二织物从右向左看正立的图像的全部印花,从而对第一织物和第二织物完成完全相同的印花,此时机头运行横杆3位于前机头支撑横杆22和后机头支撑横杆23的最左边;而后将第一左连接辊13和第一右连接辊15的转动辊从连接辊上卸下,从而将第一平板7从平板支撑系统上卸下,使得第一平板处7于卸下状态,而后将第三电机共同带动第一左支撑杆9和第一右支撑杆11下降,同时第四电机共同带动第二左支撑杆10和第二右支撑杆12上升,使得第二平板8与喷头组件4之间的间距到适合印花的大小,同时第二平板8的高度高于第一左支撑杆和第一右支撑杆的高度,完成印花的平板的更换,而后第一电机带动喷头组件4沿着机头运行横杆3滑动一个来回,对位于第二平板8上侧面的第三织物进行从左向右看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆3沿着前机头支撑横杆22和后机头支撑横杆23由左向右滑动一个印花宽度,持续直至完成对第三织物从左向右看正立的图像的全部印花,此时机头运行横杆3位于前机头支撑横杆22和后机头支撑横杆23的最右边;而后第二左连接辊14和第二右连接辊16的转动辊共同由第五电机带动转动180度,使得第四织物处于喷头组件4的正下方,而后第一电机带动喷头组件4沿着机头运行横杆3滑动一个来回,对第四织物进行从右向左看正立的图像一个印花宽度的印花,而后第二电机带动机头运行横杆3沿着前机头支撑横杆22和后机头支撑横杆23由右向左滑动一个印花宽度,持续直至完成对第四织物从右向左看正立的图像的全部印花,从而对第三织物和第四织物完成完全相同的印花,此时机头运行横杆3位于前机头支撑横杆22和后机头支撑横杆23的最左边,在第二平板8上的第三织物和第四织物进行印花的同时,将完成印花的位于第一平板7上的第一织物和第二织物之间的缝合拆除,并将第一织物和第二织物取下,而后将第一左连接辊13和第一右连接辊15的转动辊与连接辊连接,从而将第一平板7安装在平板支撑系统上,使得第一平板处于安装状态,将等待印花第五织物平铺在第一平板7的上侧面,同时将第六织物紧贴在第一平板7的下侧面,而后将第五织物和第六织物的前、后、左、右侧面进行相互缝合,从而使得第五织物和第六织物构成封闭的袋状套在第一平板上,完成织物的更换,持续直至完成所有需要印花的织物的印花。When in use, first the first flat plate 7 and the second flat plate 8 are in the installed state, the third motor jointly drives the first left support bar 9 and the first right support bar 11 up and down, and the fourth motor jointly drives the second left support bar 10 and the first right support bar 11 Two right support rods 12 lift, make the height of the first flat plate 7 higher than the height of the second flat plate 8, then the third motor and the fourth motor stop working, complete the initial setting of the first flat plate and the second flat plate, and then will need printing The first fabric is tiled on the upper side of the first flat panel 7, and the second fabric is closely attached to the lower side of the first flat panel 7, and then the front, rear, left and right sides of the first fabric and the second fabric are carried out. Mutual sewing, so that the first fabric and the second fabric form a closed bag-like sleeve on the first flat plate, the third fabric that needs to be printed is tiled on the upper side of the second flat plate 8, and the fourth fabric is closely attached to the second flat plate 8 at the same time. The lower side of the second flat plate 8, then the front, rear, left and right sides of the third fabric and the fourth fabric are sewed together, so that the third fabric and the fourth fabric form a closed bag-like sleeve on the second flat panel , thereby completing the initial setting of the fabric, and then the second motor drives the machine head running bar 3 to slide along the front machine head supporting bar 22 and the rear machine head supporting bar 23, so that the machine head running bar is positioned at the front machine head supporting bar The cross bar and the rear head support the leftmost side of the cross bar, the second motor stops working, and the first motor drives the nozzle assembly 4 to slide along the head running cross bar 3, so that the print head assembly is located at the frontmost edge of the machine head running cross bar. One motor stops working, thereby completing the initial setting of the head assembly, and then the third motor jointly drives the first left support rod 9 and the first right support rod 11 to rise and fall, thereby adjusting the distance between the first flat plate and the nozzle assembly to a suitable value for printing. When printing, an image that needs to be printed upright from left to right and an identical image that is inverted from left to right are sent to the printing control system of the nozzle assembly 4 in sequence, and then the first motor drives the nozzle assembly 4. Sliding back and forth along the crossbar 3 of the machine head, the first fabric located on the upper side of the first flat plate 7 is printed with a printing width of the upright image viewed from left to right, and then the second motor drives the machine head to run horizontally. Bar 3 slides a print width from left to right along the front head support cross bar 22 and the rear head support cross bar 23 until finishing all printing of the upright image viewed from left to right on the first fabric. The head running cross bar 3 is positioned at the far right of the front head support cross bar 22 and the rear head support cross bar 23; then the rotating rollers of the first left connecting roller 13 and the first right connecting roller 15 are jointly driven by the fifth motor to rotate 180 degree, so that the second fabric is directly under the nozzle assembly 4, and then the first motor drives the nozzle assembly 4 to slide back and forth along the running bar 3 of the machine head, and prints an upright image viewed from right to left on the second fabric Width printing, then the second motor drives the head running cross bar 3 along the front head support cross bar 22 and the rear head support cross bar 23 to slide a printing width from right to left, until the second fabric is completed from right to left Look to the left to see all the prints of the upright image, so that the same print is done on the first fabric and the second fabric, and the machine head runs horizontally Bar 3 is positioned at the leftmost of front head support cross bar 22 and rear head support cross bar 23; Then the turning roller of first left connecting roller 13 and first right connecting roller 15 is unloaded from connecting roller, thereby the first A plate 7 is unloaded from the plate support system, so that the first plate is in the unloaded state, and then the third motor jointly drives the first left support rod 9 and the first right support rod 11 to descend, while the fourth motor jointly drives The second left support bar 10 and the second right support bar 12 rise so that the distance between the second flat board 8 and the shower head assembly 4 is suitable for printing, and the height of the second flat board 8 is higher than the first left support bar and the second flat board 8 simultaneously. The height of the right support rod completes the replacement of the printing plate, and then the first motor drives the nozzle assembly 4 to slide back and forth along the head running cross bar 3, and the third fabric located on the upper side of the second plate 8 is processed from left to right. Look at the upright image on the right to print a printing width, and then the second motor drives the head running cross bar 3 to slide a printing width from left to right along the front head support cross bar 22 and the rear head support cross bar 23, continuously Until finishing the whole printing of the image that the 3rd fabric looks upright from left to right, this moment, the head running cross bar 3 is positioned at the far right of the front head support cross bar 22 and the rear head support cross bar 23; The connecting roller 14 and the rotating roller of the second right connecting roller 16 are jointly driven by the fifth motor to rotate 180 degrees, so that the fourth fabric is directly below the nozzle assembly 4, and then the first motor drives the nozzle assembly 4 to run along the machine head. 3. Sliding back and forth, the fourth fabric is printed with a printing width of the upright image viewed from right to left, and then the second motor drives the machine head to run the cross bar 3 along the front head support cross bar 22 and the rear head support The horizontal bar 23 slides a printing width from right to left, and lasts until finishing all the printing of the upright image viewed from right to left on the fourth fabric, thereby completing the exact same printing on the third fabric and the fourth fabric. Running cross bar 3 is positioned at the leftmost of front head support cross bar 22 and rear head support cross bar 23, while the 3rd fabric and the 4th fabric on the second flat board 8 are printing, will finish printing and be positioned at first. The stitching between the first fabric and the second fabric on the flat plate 7 is removed, and the first fabric and the second fabric are taken off, and then the rotating roller and the connecting roller of the first left connecting roller 13 and the first right connecting roller 15 are removed. connection, so that the first flat panel 7 is installed on the flat support system, so that the first flat panel is in the installed state, and the fifth fabric waiting to be printed is tiled on the upper side of the first flat panel 7, while the sixth fabric is closely attached to the first flat panel. The lower side of the flat panel 7, and then the front, rear, left and right sides of the fifth fabric and the sixth fabric are sewed together, so that the fifth fabric and the sixth fabric form a closed bag-like sleeve on the first flat panel, Complete the fabric change and continue until all fabrics that need to be printed have been printed.
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