CN104129626B - Universal Cylinder assembly revolution tooling production line - Google Patents
Universal Cylinder assembly revolution tooling production line Download PDFInfo
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- CN104129626B CN104129626B CN201410331994.5A CN201410331994A CN104129626B CN 104129626 B CN104129626 B CN 104129626B CN 201410331994 A CN201410331994 A CN 201410331994A CN 104129626 B CN104129626 B CN 104129626B
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Abstract
One is for Cylinder assembly frock and realizes the pivotal automatic production line of cylinder, belongs to industrial automation.It includes axle head detent mechanism, anterior revolution tool mechanism, middle part revolution tool mechanism, rear portion revolution tool mechanism, leading screw translation mechanism, rotary motion mechanism, hydraulic cylinder translation mechanism, revolution frock open-and-close mechanism.Cylinder is placed in revolution tool mechanism, completes group to docking by the mode translated.Making cylinder do gyration in docking operation, coaxial and docking port the size of the cylinder to ensure docking is alignd, and assists the group of cylinder to processing work.Revolution tool mechanism can realize automatic open-close under the driving of revolution frock open-and-close mechanism, after cylinder is placed in revolution tool mechanism, disconnects revolution frock open-and-close mechanism and the connection of revolution tool mechanism, enables revolution tool mechanism to do gyration.The present invention has automaticity height, operates the advantages such as easy to maintenance.
Description
Technical field
The present invention relates to one and for Cylinder assembly frock and realize the pivotal automatic production line of cylinder, belong to industrial automation.
Background technology
The purpose of Fixture Design is to utilize frock to ensure cylinder Mass accuracy in the course of processing, improves production efficiency, reduces operator's labor intensity.In use should possess the features such as safe and reliable, quick and easy and action is accurate.Tooling production line is required to realize the functions such as the folding of cylinder revolution, location, locking and frock, and it is accurate, punctual also to ensure when especially using on automatic assembly line, to realize the normal production of whole streamline.Cylinder and cylinder in group to adding man-hour, to ensure with one heart on the one hand, still further aspect also to ensure the size alignment of docking port, for comparatively large-scale cylinder, hoisting process there will be the problems such as barrel distortion, tooling production line is required to the barrel diameter change adapting within the scope of certain error, and carries out certain circularity correction.Simultaneously as the cylinder that factory produces exists the multifarious feature of model, this just requires the Multiple Type adapting to cylinder that cylinder tooling production line can be automatical and efficient, reaches a production line and completes the group of the different model cylinder target to processing.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of Cylinder assembly tooling production line that can adapt to Multiple Type, it is possible to realize the automatic open-close of frock, and realizes cylinder revolution in group is to process, it is ensured that cylinder is coaxial and docking port alignment.The not only perfect in shape and function of this production line, automaticity is high, stable and reliable for performance, it can also be ensured that the safety in frock process, and reasonable integral structure, simple to operate.
The present invention mainly adopts the following technical scheme that and realizes:
Universal Cylinder assembly revolution tooling production line, including axle head detent mechanism 1, anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4, leading screw translation mechanism 5, rotary motion mechanism 6, hydraulic cylinder translation mechanism 7, revolution frock open-and-close mechanism 8, centrally located rotary motion mechanism 6 is fixed on ground, as support and the benchmark of whole device；Leading screw translation mechanism 5 is fixed on ground, and axle head detent mechanism 1 and the rotary motion mechanism 6 being located behind are installed on leading screw translation mechanism 5；Hydraulic cylinder translation mechanism 7 is fixed on ground, and located anteriorly rotary motion mechanism 6 is installed on hydraulic cylinder translation mechanism 7；Anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4 are respectively arranged on corresponding rotary motion mechanism 6, and are connected with revolution frock open-and-close mechanism 8 respectively.
Described axle head detent mechanism 1, including scroll chuck 9, motor I 10, axle head locating rack 11, axle head locating rack 11 is installed on leading screw translation mechanism 5；Motor I 10 is installed in axle head locating rack 11, and scroll chuck 9 is installed on the outfan of motor I 10.
Described leading screw translation mechanism 5, including slide rail 12, slide block 13, leading screw installed part 14, leading screw 15, motor II 16, slide rail 12 is fixed on ground, and slide block 13 is mounted thereon；Leading screw installed part 14, leading screw 15 and motor II 16 are installed between two slide rails 12, wherein leading screw installed part 14 and motor II 16 are fixed on ground, leading screw 15 is installed in leading screw installed part 14, and motor II 16 makes leading screw 15 rotate as driving thus driving corresponding mechanism to realize translational motion.
Described hydraulic cylinder translation mechanism 7, including slide rail 12, slide block 13, hydraulic cylinder I 18, mobile platform 21, slide rail 12 is fixed on ground, and slide block 13 is mounted thereon, and mobile platform 21 is fixed on slide block 13；Hydraulic cylinder I 18 is fixed on ground, and its external part is connected with mobile platform 21.
Described rotary motion mechanism 6, including keeper 17, motor II 16, hydraulic cylinder I 18, roller mount 19, roller 20, roller mount 19 is fixed on mobile platform 21, roller 20 and motor II 16 are installed in roller mount 19, and motor II 16 outfan is connected with roller 20；Hydraulic cylinder I 18 is fixed on mobile platform 21, and keeper 17 is installed on the external part of hydraulic cylinder I 18.
Described revolution frock open-and-close mechanism 8, including electronic latch 22, hydraulic cylinder II 23, support 24, axle bed 25, axle 26, support 24 is as the support of whole mechanism, and axle bed 25 is fixed on support 24, and hydraulic cylinder II 23 end is installed on axle bed 25 by axle 26；Electronic latch 22 is installed on hydraulic cylinder II 23 external part.
Described front portion revolution tool mechanism 2, including anterior frock revolution upper-part 27, diameter changing mechanism I 28, diameter changing mechanism II 29, anterior frock revolution lower component 30, rotating shaft I 31, rotating shaft II 32, anterior frock revolution upper-part 27 and anterior frock revolution lower component 30 are installed on described rotary motion mechanism 6, are connected by rotating shaft II 32 between its middle front part frock revolution upper-part 27 and anterior frock revolution lower component 30；Diameter changing mechanism I 28 and diameter changing mechanism II 29 are installed on anterior revolution upper-part 27 and anterior revolution lower component 30, and rotating shaft I 31 is installed on anterior frock revolution upper-part 27；Described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives anterior frock revolution upper-part 27 to realize the rotation being axle with rotating shaft II 32.
Described middle part revolution tool mechanism 3, including middle part frock revolution upper-part 33, diameter changing mechanism III 34, middle part frock revolution lower component 35, rotating shaft I 31, rotating shaft II 32, middle part frock revolution upper-part 33 and middle part frock revolution lower component 35 are installed on described rotary motion mechanism 6, are wherein connected by rotating shaft II 32 between middle part frock revolution upper-part 33 and middle part frock revolution lower component 35；Diameter changing mechanism III 34 is installed on middle part frock revolution upper-part 33 and middle part frock revolution lower component 35, and rotating shaft I 31 is installed on the frock revolution upper-part 33 of middle part；Described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives middle part frock revolution upper-part 31 to realize the rotation being axle with rotating shaft II 32.
Described rear portion revolution tool mechanism 4, upper-part 36, rear portion frock revolution lower component 37, rotating shaft I 31, rotating shaft II 32 is turned round including rear portion frock, rear portion frock revolution upper-part 36 and rear portion frock revolution lower component 37 are installed on described rotary motion mechanism 6, are connected by rotating shaft II 32 between its postmedian frock revolution upper-part 36 and rear portion frock revolution lower component 37；Rotating shaft I 31 is installed on the frock revolution upper-part 36 of rear portion, and described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives rear portion frock revolution upper-part 36 to realize the rotation being axle with rotating shaft II 32.
The present invention is with the cylinder needing docking processing for object of study, is placed individually into by cylinder in revolution tool mechanism, completes group to docking by the mode translated.Making cylinder do gyration in docking operation, coaxial and docking port the size of the cylinder to ensure docking is alignd, and assists the group of cylinder to processing work.
Heretofore described revolution tool mechanism can realize automatic open-close under the driving of hydraulic cylinder, after cylinder is placed in revolution tool mechanism, disconnects the connection of hydraulic cylinder and revolution tool mechanism, enables revolution tool mechanism to do gyration.
Docking can be processed by the present invention by the group of the cylinder that described diameter changing mechanism adapts to different tapering, different-diameter and different length.
The present invention has the effect that described all mechanisms are provided with control system and feedback system, it is possible to the automatical and efficient group completing cylinder is to processing work；Frock suitable in the different purposes such as the machining of Multiple Type cylinder, assembling, welding；Automaticity is high, stable and reliable for performance.
Accompanying drawing explanation
Fig. 1 is the structure chart of complete machine of the present invention
Fig. 2 is the structure chart of axle head detent mechanism of the present invention and leading screw translation mechanism
Fig. 3 is rotary motion mechanism of the present invention and the structure chart of hydraulic cylinder translation mechanism
Fig. 4 is the structure chart that the present invention turns round frock open-and-close mechanism
Fig. 5 is the structure chart of front portion of the present invention revolution tool mechanism
Fig. 6 is the structure chart turning round tool mechanism in the middle part of the present invention
Fig. 7 is the structure chart of rear portion of the present invention revolution tool mechanism
nullIn figure: 1、Axle head detent mechanism，2、Anterior revolution tool mechanism，3、Middle part revolution tool mechanism，4、Rear portion revolution tool mechanism，5、Leading screw translation mechanism，6、Rotary motion mechanism，7、Hydraulic cylinder translation mechanism，8、Revolution frock open-and-close mechanism，9、Scroll chuck，10、Motor I，11、Axle head locating rack，12、Including slide rail，13、Slide block，14、Leading screw installed part，15、Leading screw，16、Motor II，17、Keeper，18、Hydraulic cylinder I，19、Roller mount，20、Roller，21、Mobile platform，22、Electronic latch，23、Hydraulic cylinder II，24、Support，25、Axle bed，26、Axle，27、Anterior frock revolution upper-part，28、Diameter changing mechanism I，29、Diameter changing mechanism II，30、Anterior frock revolution lower component，31、Rotating shaft I，32、Rotating shaft II，33、Middle part frock revolution upper-part，34、Diameter changing mechanism III，35、Middle part frock revolution lower component，36、Rear portion frock revolution upper-part，37、Rear portion frock revolution lower component.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
As it is shown in figure 1, universal Cylinder assembly revolution tooling production line includes axle head detent mechanism 1, anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4, leading screw translation mechanism 5, rotary motion mechanism 6, hydraulic cylinder translation mechanism 7, revolution frock open-and-close mechanism 8.Centrally located rotary motion mechanism 6 is fixed on ground, and as support and the benchmark of whole production line, middle part revolution tool mechanism 3 is mounted thereon.Leading screw translation mechanism 5 is fixed on ground, and axle head detent mechanism 1 and the rotary motion mechanism 6 being located behind are mounted thereon.Hydraulic cylinder translation mechanism 7 is fixed on ground, and located anteriorly rotary motion mechanism 6 is mounted thereon.Anterior revolution tool mechanism 2, middle part revolution tool mechanism 3 and rear portion revolution tool mechanism 4 are respectively arranged on corresponding rotary motion mechanism 6, and are connected with revolution frock open-and-close mechanism 8.
As in figure 2 it is shown, axle head detent mechanism 1 is installed on leading screw translation mechanism 5, it is possible to realize horizontal movement.
As it is shown on figure 3, located anteriorly rotary motion mechanism 6 is installed on hydraulic cylinder translation mechanism 7, it is possible to realize horizontal movement.Front portion can be turned round tool mechanism 2, middle part revolution tool mechanism 3 and rear portion revolution tool mechanism 4 under the driving of hydraulic cylinder I 18 and position by the keeper 17 in rotary motion mechanism 6.
As shown in Figure 4, in revolution frock open-and-close mechanism 8, hydraulic cylinder II 23 is installed on support 24 by axle bed 25 and axle 26, and hydraulic cylinder II 23 realizes rotating with axle 26 for benchmark.Hydraulic cylinder II 23 external part passes through electronic latch 22, is connected with the rotating shaft I 31 being installed on revolution frock upper-part, drives revolution frock upper-part to realize the rotation being benchmark with rotating shaft II 32.
As it is shown in figure 5, anterior revolution tool mechanism 2 is installed on rotary motion mechanism 6, under it drives, realize gyration.Anterior revolution tool mechanism 2 and rotary motion mechanism 6 realize horizontal movement under the driving of hydraulic cylinder translational drive mechanism 7.In anterior revolution tool mechanism 2, diameter changing mechanism I 28 and diameter changing mechanism II 29 are installed in anterior revolution frock upper-part 27 and anterior revolution frock lower component 30, by the change of diameter changing mechanism I 28 and diameter changing mechanism II 29 diameter, adapt to the tapering of different model cylinder.
As shown in Figure 6, middle part revolution tool mechanism 3 is installed on rotary motion mechanism 6, realizes gyration under it drives.Middle part revolution tool mechanism 3, diameter changing mechanism III 34 is installed in middle part revolution frock upper-part 33 and middle part revolution frock lower component 35, by the change of diameter changing mechanism III 34 diameter, adapts to the diameter of different model cylinder.
As it is shown in fig. 7, rear portion revolution tool mechanism 4 is installed on rotary motion mechanism 6, under it drives, realize gyration.Rear portion revolution tool mechanism 4 and rotary motion mechanism 6 realize horizontal movement under the driving of leading screw translation mechanism 5, by the adjustment of horizontal level, adapt to the length of different model cylinder.
The work process of the present invention is as follows:
First, during original state, by the adjustment of diameter changing mechanism I 28, diameter changing mechanism II 29, diameter changing mechanism III 34 and leading screw translation mechanism 5, adapt to the model of processed cylinder；Revolution tool mechanism is positioned by the keeper 17 in rotary motion mechanism 6 under the driving of hydraulic cylinder I 18；Revolution frock open-and-close mechanism 8 is connected with the rotating shaft I 31 being installed on revolution frock upper-part by electronic latch 22 therein, and hydraulic cylinder II 23 provides power, makes revolution frock upper-part turn to open mode with rotating shaft II 32 for axle.Then, under the location of axle head detent mechanism 1, cylinder being put into revolution tool mechanism, hydraulic cylinder II 23 provides power, makes revolution frock upper-part turn to closed mode with rotating shaft II 32 for axle.Then, the electronic latch 22 in revolution frock open-and-close mechanism 8 is withdrawn from, and hydraulic cylinder II 23 is regained, and revolution tool mechanism is released location by the keeper 17 in rotary motion mechanism 6 under the driving of hydraulic cylinder I 18；Rotary motion mechanism 6 is driven back to rotating tooling mechanism and does gyration, makes coaxial and docking port the size of cylinder of docking align.Finally, anterior revolution tool mechanism 2 translates under the driving of hydraulic cylinder translational drive mechanism 7, completes the mating operation of cylinder, and carries out corresponding processed.
Claims (9)
1. universal Cylinder assembly revolution tooling production line, including axle head detent mechanism (1), anterior revolution tool mechanism (2), middle part revolution tool mechanism (3), rear portion revolution tool mechanism (4), leading screw translation mechanism (5), rotary motion mechanism (6), hydraulic cylinder translation mechanism (7), revolution frock open-and-close mechanism (8), it is characterized in that: centrally located rotary motion mechanism (6) is fixed on ground, as support and the benchmark of whole device；Leading screw translation mechanism (5) is fixed on ground, and axle head detent mechanism (1) and the rotary motion mechanism (6) being located behind are installed on leading screw translation mechanism (5)；Hydraulic cylinder translation mechanism (7) is fixed on ground, and located anteriorly rotary motion mechanism (6) is installed on hydraulic cylinder translation mechanism (7)；Anterior revolution tool mechanism (2), middle part revolution tool mechanism (3), rear portion revolution tool mechanism (4) are respectively arranged on corresponding rotary motion mechanism (6), and are connected with revolution frock open-and-close mechanism (8) respectively.
2. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described axle head detent mechanism (1), including scroll chuck (9), motor I (10), axle head locating rack (11), axle head locating rack (11) is installed on leading screw translation mechanism (5)；Motor I (10) is installed in axle head locating rack (11), and scroll chuck (9) is installed on the outfan of motor I (10).
3. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described leading screw translation mechanism (5), including slide rail (12), slide block (13), leading screw installed part (14), leading screw (15), motor II (16), slide rail (12) is fixed on ground, and slide block (13) is mounted thereon；Leading screw installed part (14), leading screw (15) and motor II (16) are installed between two slide rails (12), wherein leading screw installed part (14) and motor II (16) are fixed on ground, leading screw (15) is installed in leading screw installed part (14), and motor II (16) makes leading screw (15) rotate thus driving corresponding mechanism to realize translational motion as driving.
4. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described hydraulic cylinder translation mechanism (7), including slide rail (12), slide block (13), hydraulic cylinder I (18), mobile platform (21), slide rail (12) is fixed on ground, slide block (13) is mounted thereon, and mobile platform (21) is fixed on slide block (13)；Hydraulic cylinder I (18) is fixed on ground, and its external part is connected with mobile platform (21).
5. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described rotary motion mechanism (6), including keeper (17), motor II (16), hydraulic cylinder I (18), roller mount (19), roller (20), roller mount (19) is fixed on mobile platform (21), roller (20) and motor II (16) are installed in roller mount (19), and motor II (16) outfan is connected with roller (20)；Hydraulic cylinder I (18) is fixed on mobile platform (21), and keeper (17) is installed on the external part of hydraulic cylinder I (18).
6. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described revolution frock open-and-close mechanism (8), including electronic latch (22), hydraulic cylinder II (23), support (24), axle bed (25), axle (26), support (24) is as the support of whole mechanism, axle bed (25) is fixed on support (24), and hydraulic cylinder II (23) end is installed on axle bed (25) by axle (26)；Electronic latch (22) is installed on hydraulic cylinder II (23) external part.
7. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described front portion revolution tool mechanism (2), including anterior frock revolution upper-part (27), diameter changing mechanism I (28), diameter changing mechanism II (29), anterior frock revolution lower component (30), rotating shaft I (31), rotating shaft II (32), anterior frock revolution upper-part (27) and anterior frock revolution lower component (30) are installed on described rotary motion mechanism (6), it is connected by rotating shaft II (32) between its middle front part frock revolution upper-part (27) and anterior frock revolution lower component (30)；Diameter changing mechanism I (28) and diameter changing mechanism II (29) are installed on anterior frock revolution upper-part (27) and anterior frock revolution lower component (30), and rotating shaft I (31) is installed on anterior frock revolution upper-part (27)；Described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives anterior frock revolution upper-part (27) to realize the rotation being axle with rotating shaft II (32).
8. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described middle part revolution tool mechanism (3), including middle part frock revolution upper-part (33), diameter changing mechanism III (34), middle part frock revolution lower component (35), rotating shaft I (31), rotating shaft II (32), middle part frock revolution upper-part (33) and middle part frock revolution lower component (35) are installed on described rotary motion mechanism (6), wherein it is connected by rotating shaft II (32) between middle part frock revolution upper-part (33) and middle part frock revolution lower component (35)；Diameter changing mechanism III (34) is installed on middle part frock revolution upper-part (33) and middle part frock revolution lower component (35), and rotating shaft I (31) is installed on middle part frock revolution upper-part (33)；Described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives middle part frock revolution upper-part (33) to realize the rotation being axle with rotating shaft II (32).
9. universal Cylinder assembly according to claim 1 revolution tooling production line, it is characterized in that: described rear portion revolution tool mechanism (4), upper-part (36) is turned round including rear portion frock, rear portion frock revolution lower component (37), rotating shaft I (31), rotating shaft II (32), rear portion frock revolution upper-part (36) and rear portion frock revolution lower component (37) are installed on described rotary motion mechanism (6), it is connected by rotating shaft II (32) between its postmedian frock revolution upper-part (36) and rear portion frock revolution lower component (37)；Rotating shaft I (31) is installed on rear portion frock revolution upper-part (36), described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives rear portion frock revolution upper-part (36) to realize the rotation being axle with rotating shaft II (32).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410331994.5A CN104129626B (en) | 2014-07-11 | 2014-07-11 | Universal Cylinder assembly revolution tooling production line |
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| CN201410331994.5A CN104129626B (en) | 2014-07-11 | 2014-07-11 | Universal Cylinder assembly revolution tooling production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107585705B (en) * | 2017-09-26 | 2024-04-19 | 广东建成机械设备有限公司 | Electric remote control cylinder body folding device |
| CN113714689A (en) * | 2021-08-25 | 2021-11-30 | 安徽巨一科技股份有限公司 | Flexible process equipment for assembling, closing and welding cylinder body of concrete mixer truck |
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