CN104129626A - Universal cylinder assembling and rotating tooling production line - Google Patents
Universal cylinder assembling and rotating tooling production line Download PDFInfo
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- CN104129626A CN104129626A CN201410331994.5A CN201410331994A CN104129626A CN 104129626 A CN104129626 A CN 104129626A CN 201410331994 A CN201410331994 A CN 201410331994A CN 104129626 A CN104129626 A CN 104129626A
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Abstract
The invention discloses an automatic cylinder assembling and rotating production line and belongs to the field of industrial automation. The production line comprises a shaft end positioning mechanism, a front rotation tooling mechanism, a middle rotation tooling mechanism, a rear rotation tooling mechanism, a lead screw horizontal movement mechanism, a rotation driving mechanism, a hydraulic cylinder horizontal movement mechanism and a rotation tooling opening and closing mechanism, wherein cylinders are placed in the rotation tooling mechanisms and assembled together in a butt jointing mode through horizontal movement. The cylinders are made to rotate during butt jointing, so that the cylinders in butt joint are coaxial, butt jointing ports are aligned, and assembly of the cylinders is assisted. The rotation tooling mechanisms can be opened and closed automatically under the driving of the rotation tooling opening and closing mechanism, and the rotation tooling mechanisms can rotate by disconnecting the rotation tooling opening and closing mechanism with the rotation tooling mechanisms after the cylinders are placed into the rotation tooling mechanisms. The production line has the advantages of being high in automation degree, convenient to operate and maintain and the like.
Description
Technical field
The present invention relates to one for Cylinder assembly frock and realize the rotating automatic production line of cylindrical shell, belonging to industrial automation.
Background technology
The object of Fixture Design is to utilize frock to ensure the quality precision of cylindrical shell in the course of processing, enhances productivity, and reduces operator's labour intensity.In use should possess safe and reliable, quick and easy and move the feature such as accurate.Frock manufacturing line need to be able to be realized the functions such as the folding of cylindrical shell revolution, location, locking and frock, and it is accurate, punctual while especially use on automatic assembly line, also will to ensure, to realize the normal production of whole conveyor line.Cylindrical shell and cylindrical shell in group to adding man-hour, to ensure on the one hand with one heart, also to ensure on the one hand in addition the size alignment of docking port, for comparatively large-scale cylindrical shell, in hoisting process, there will be the problems such as barrel distortion, frock manufacturing line needs the barrel diameter that can adapt within the scope of certain error to change, and carries out certain circularity correction.Meanwhile, there is the multifarious feature of model in the cylindrical shell of producing due to factory, and the Multiple Type that this just requires the adaptation cylindrical shell that cylindrical shell frock manufacturing line can be automatical and efficient reaches group that a manufacturing line the completes different model cylindrical shell target to processing.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of Cylinder assembly frock manufacturing line that can adapt to Multiple Type, can realize the automatic open-close of frock, and realizes cylindrical shell revolution in to process in group, guarantees the coaxial and docking port alignment of cylindrical shell.The not only perfect in shape and function of this manufacturing line, degree of automation is high, stable and reliable for performance, can also ensure the safety in frock process, and reasonable integral structure, simple to operate.
The present invention mainly adopts following technical scheme to realize:
Universal cylindrical shell group is to revolution frock manufacturing line, comprise axle head detent mechanism 1, anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4, leading screw translation mechanism 5, rotary motion mechanism 6, hydraulic actuating cylinder translation mechanism 7, revolution frock open-and-close mechanism 8, rotary motion mechanism 6 in the middle of being positioned at is fixed on ground, as support and the benchmark of whole device; Leading screw translation mechanism 5 is fixed on ground, and axle head detent mechanism 1 is installed on leading screw translation mechanism 5 with the rotary motion mechanism 6 that is positioned at rear; Hydraulic actuating cylinder translation mechanism 7 is fixed on ground, and the rotary motion mechanism 6 that is positioned at front is installed on hydraulic actuating cylinder translation mechanism 7; Anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4 are installed on respectively on corresponding rotary motion mechanism 6, and are connected with revolution frock open-and-close mechanism 8 respectively.
Described axle head detent mechanism 1, comprises three-jaw chuck 9, motor I 10, axle head locating rack 11, and axle head locating rack 11 is installed on leading screw translation mechanism 5; Motor I 10 is installed in axle head locating rack 11, and three-jaw chuck 9 is installed on the mouth of motor I 10.
Described leading screw translation mechanism 5, comprises slide rail 12, slide block 13, leading screw fabricated section 14, leading screw 15, motor II 16, and slide rail 12 is fixed on ground, and slide block 13 is mounted thereon; Leading screw fabricated section 14, leading screw 15 and motor II 16 are installed between two slide rails 12, wherein leading screw fabricated section 14 and motor II 16 are fixed on ground, leading screw 15 is installed in leading screw fabricated section 14, drives corresponding mechanism to realize motion of translation thereby motor II 16 rotates leading screw 15 as driving.
Described hydraulic actuating cylinder translation mechanism 7, comprises slide rail 12, slide block 13, hydraulic actuating cylinder I 18, mobile platform 21, and slide rail 12 is fixed on ground, and slide block 13 is mounted thereon, and mobile platform 21 is fixed on slide block 13; Hydraulic actuating cylinder I 18 is fixed on ground, and its external part is connected with mobile platform 21.
Described rotary motion mechanism 6, comprise locations 17, motor II 16, hydraulic actuating cylinder I 18, roller mount 19, roller 20, roller mount 19 is fixed on mobile platform 21, roller 20 and motor II 16 are installed in roller mount 19, and motor II 16 mouths are connected with roller 20; Hydraulic actuating cylinder I 18 is fixed on mobile platform 21, and locations 17 is installed on the external part of hydraulic actuating cylinder I 18.
Described revolution frock open-and-close mechanism 8, comprises electronic latch 22, hydraulic actuating cylinder II 23, support 24, axle bed 25, axle 26, and support 24 is as the support of whole mechanism, and axle bed 25 is fixed on support 24, and hydraulic actuating cylinder II 23 ends are installed on axle bed 25 by axle 26; Electronic latch 22 is installed on hydraulic actuating cylinder II 23 external parts.
Described front portion revolution tool mechanism 2, comprise anterior frock revolution upper-part 27, diameter changing mechanism I 28, diameter changing mechanism II 29, anterior frock revolution lower component 30, rotating shaft I 31, rotating shaft II 32, anterior frock revolution upper-part 27 and anterior frock revolution lower component 30 are installed on described rotary motion mechanism 6, between its middle front part frock revolution upper-part 27 and anterior frock revolution lower component 30, are connected by rotating shaft II 32; Diameter changing mechanism I 28 and diameter changing mechanism II 29 are installed on anterior revolution upper-part 27 and anterior revolution lower component 30, and rotating shaft I 31 is installed on anterior frock revolution upper-part 27; Described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives anterior frock revolution upper-part 27 to realize the rotation taking rotating shaft II 32 as axle.
Described middle part revolution tool mechanism 3, comprise middle part frock revolution upper-part 33, diameter changing mechanism III 34, middle part frock revolution lower component 35, rotating shaft I 31, rotating shaft II 32, middle part frock revolution upper-part 33 and middle part frock revolution lower component 35 are installed on described rotary motion mechanism 6, wherein between middle part frock revolution upper-part 33 and middle part frock revolution lower component 35, are connected by rotating shaft II 32; Diameter changing mechanism III 34 is installed on middle part frock revolution upper-part 33 and middle part frock revolution lower component 35, and rotating shaft I 31 is installed on middle part frock revolution upper-part 33; Described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives middle part frock revolution upper-part 31 to realize the rotation taking rotating shaft II 32 as axle.
Described rear portion revolution tool mechanism 4, comprise rear portion frock revolution upper-part 36, rear portion frock revolution lower component 37, rotating shaft I 31, rotating shaft II 32, rear portion frock revolution upper-part 36 and rear portion frock revolution lower component 37 are installed on described rotary motion mechanism 6, between its postmedian frock revolution upper-part 36 and rear portion frock revolution lower component 37, are connected by rotating shaft II 32; Rotating shaft I 31 is installed on rear portion frock revolution upper-part 36, and described revolution frock open-and-close mechanism 8 is connected with rotating shaft I 31 by electronic latch 22, drives rear portion frock revolution upper-part 36 to realize the rotation taking rotating shaft II 32 as axle.
The present invention is docked the cylindrical shell of processing as research object taking needs, and cylindrical shell is placed into respectively in revolution tool mechanism, completes group to docking by the mode of translation.In docking operation, make cylindrical shell make gyroscopic movement, align with the cylindrical shell size coaxial and docking port that ensures docking, and the group of auxiliary cylindrical shell is to processing work.
Revolution tool mechanism described in the present invention can be realized automatic open-close under the driving of hydraulic actuating cylinder, in cylindrical shell is placed into revolution tool mechanism after, disconnect hydraulic actuating cylinder and turn round being connected of tool mechanism, make to turn round tool mechanism and can make gyroscopic movement.
The group of cylindrical shell that the present invention can adapt to different taperings, different-diameter and different length by described diameter changing mechanism is to docking processing.
The present invention has following effect: described all mechanisms are all furnished with control system and feedback system, and the group that completes cylindrical shell that can be automatical and efficient is to processing work; Be applicable to the frock of the different purposes such as the machinework, assembling, welding of Multiple Type cylindrical shell; Degree of automation is high, stable and reliable for performance.
Brief description of the drawings
Fig. 1 is the constructional drawing of complete machine of the present invention
Fig. 2 is the constructional drawing of axle head detent mechanism of the present invention and leading screw translation mechanism
Fig. 3 is the constructional drawing of rotary motion mechanism of the present invention and hydraulic actuating cylinder translation mechanism
Fig. 4 is the constructional drawing that the present invention turns round frock open-and-close mechanism
Fig. 5 is the constructional drawing of the anterior revolution of the present invention tool mechanism
Fig. 6 is the constructional drawing of the present invention middle part revolution tool mechanism
Fig. 7 is the constructional drawing of revolution tool mechanism in rear portion of the present invention
In figure: 1, axle head detent mechanism, 2, anterior revolution tool mechanism, 3, middle part revolution tool mechanism, 4, rear portion revolution tool mechanism, 5, leading screw translation mechanism, 6, rotary motion mechanism, 7, hydraulic actuating cylinder translation mechanism, 8, revolution frock open-and-close mechanism, 9, three-jaw chuck, 10, motor I, 11, axle head locating rack, 12, comprise slide rail, 13, slide block, 14, leading screw fabricated section, 15, leading screw, 16, motor II, 17, locations, 18, hydraulic actuating cylinder I, 19, roller mount, 20, roller, 21, mobile platform, 22, electronic latch, 23, hydraulic actuating cylinder II, 24, support, 25, axle bed, 26, axle, 27, anterior frock revolution upper-part, 28, diameter changing mechanism I, 29, diameter changing mechanism II, 30, anterior frock revolution lower component, 31, rotating shaft I, 32, rotating shaft II, 33, middle part frock revolution upper-part, 34, diameter changing mechanism III, 35, middle part frock revolution lower component, 36, rear portion frock revolution upper-part, 37, rear portion frock revolution lower component.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
As shown in Figure 1, universal cylindrical shell group comprises axle head detent mechanism 1, anterior revolution tool mechanism 2, middle part revolution tool mechanism 3, rear portion revolution tool mechanism 4, leading screw translation mechanism 5, rotary motion mechanism 6, hydraulic actuating cylinder translation mechanism 7, revolution frock open-and-close mechanism 8 to revolution frock manufacturing line.Rotary motion mechanism 6 in the middle of being positioned at is fixed on ground, and as support and the benchmark of whole manufacturing line, middle part revolution tool mechanism 3 is mounted thereon.Leading screw translation mechanism 5 is fixed on ground, and axle head detent mechanism 1 is mounted thereon with the rotary motion mechanism 6 that is positioned at rear.Hydraulic actuating cylinder translation mechanism 7 is fixed on ground, and the rotary motion mechanism 6 that is positioned at front is mounted thereon.Anterior revolution tool mechanism 2, middle part revolution tool mechanism 3 and rear portion revolution tool mechanism 4 are installed on respectively on corresponding rotary motion mechanism 6, and are connected with revolution frock open-and-close mechanism 8.
As shown in Figure 2, axle head detent mechanism 1 is installed on leading screw translation mechanism 5, can realize horizontal motion.
As shown in Figure 3, the rotary motion mechanism 6 that is positioned at front is installed on hydraulic actuating cylinder translation mechanism 7, can realize horizontal motion.Locations 17 in rotary motion mechanism 6 can turn round tool mechanism 2, middle part revolution tool mechanism 3 and rear portion revolution tool mechanism 4 to front portion and position under the driving of hydraulic actuating cylinder I 18.
As shown in Figure 4, in revolution frock open-and-close mechanism 8, hydraulic actuating cylinder II 23 is installed on support 24 by axle bed 25 and axle 26, and hydraulic actuating cylinder II 23 realizes rotation taking axle 26 as benchmark.Hydraulic actuating cylinder II 23 external parts, by electronic latch 22, are connected with the rotating shaft I 31 that is installed on revolution frock upper-part, drive revolution frock upper-part to realize the rotation taking rotating shaft II 32 as benchmark.
As shown in Figure 5, anterior revolution tool mechanism 2 is installed on rotary motion mechanism 6, under it drives, realizes gyroscopic movement.Anterior revolution tool mechanism 2 and rotary motion mechanism 6 are realized horizontal motion under the driving of hydraulic actuating cylinder translational drive mechanism 7.In anterior revolution tool mechanism 2, diameter changing mechanism I 28 and diameter changing mechanism II 29 are installed in anterior revolution frock upper-part 27 and anterior revolution frock lower component 30, by the change of diameter changing mechanism I 28 and diameter changing mechanism II 29 diameters, adapt to the tapering of different model cylindrical shell.
As shown in Figure 6, middle part revolution tool mechanism 3 is installed on rotary motion mechanism 6, under it drives, realizes gyroscopic movement.Middle part revolution tool mechanism 3, diameter changing mechanism III 34 is installed in middle part revolution frock upper-part 33 and middle part revolution frock lower component 35, by the change of diameter changing mechanism III 34 diameters, adapts to the diameter of different model cylindrical shell.
As shown in Figure 7, rear portion revolution tool mechanism 4 is installed on rotary motion mechanism 6, under it drives, realizes gyroscopic movement.Rear portion revolution tool mechanism 4 and rotary motion mechanism 6 are realized horizontal motion under the driving of leading screw translation mechanism 5, by the adjusting of level attitude, adapt to the length of different model cylindrical shell.
Working process of the present invention is as follows:
First,, when initial condition, by the adjustment of diameter changing mechanism I 28, diameter changing mechanism II 29, diameter changing mechanism III 34 and leading screw translation mechanism 5, adapt to the model of processed cylindrical shell; Locations 17 in rotary motion mechanism 6 positions revolution tool mechanism under the driving of hydraulic actuating cylinder I 18; Revolution frock open-and-close mechanism 8 is connected with the rotating shaft I 31 that is installed on revolution frock upper-part by electronic latch 22 wherein, and hydraulic actuating cylinder II 23 provides power, makes to turn round frock upper-part and turns to open mode taking rotating shaft II 32 as axle.Then, under the location of axle head detent mechanism 1, cylindrical shell is put into revolution tool mechanism, hydraulic actuating cylinder II 23 provides power, makes to turn round frock upper-part and turns to closed condition taking rotating shaft II 32 as axle.Then, the electronic latch 22 in revolution frock open-and-close mechanism 8 is withdrawn from, and hydraulic actuating cylinder II 23 is regained, and locations 17 in rotary motion mechanism 6 will turn round tool mechanism and remove and locate under the driving of hydraulic actuating cylinder I 18; Rotary motion mechanism 6 drives revolution tool mechanism to make gyroscopic movement, and the cylindrical shell size coaxial and docking port of docking is alignd.Finally, anterior revolution tool mechanism 2 carries out translation under the driving of hydraulic actuating cylinder translational drive mechanism 7, completes the mating operation of cylindrical shell, and carries out corresponding processing and process.
Claims (9)
1. universal cylindrical shell group is to revolution frock manufacturing line, comprise axle head detent mechanism (1), anterior revolution tool mechanism (2), middle part revolution tool mechanism (3), rear portion revolution tool mechanism (4), leading screw translation mechanism (5), rotary motion mechanism (6), hydraulic actuating cylinder translation mechanism (7), revolution frock open-and-close mechanism (8), it is characterized in that: the rotary motion mechanism (6) in the middle of being positioned at is fixed on ground, as support and the benchmark of whole device; Leading screw translation mechanism (5) is fixed on ground, and axle head detent mechanism (1) and the rotary motion mechanism (6) that is positioned at rear are installed on leading screw translation mechanism (5); Hydraulic actuating cylinder translation mechanism (7) is fixed on ground, and the rotary motion mechanism (6) that is positioned at front is installed on hydraulic actuating cylinder translation mechanism (7); Anterior revolution tool mechanism (2), middle part revolution tool mechanism (3), rear portion revolution tool mechanism (4) are installed on respectively corresponding rotary motion mechanism (6) above, and are connected with revolution frock open-and-close mechanism (8) respectively.
2. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described axle head detent mechanism (1), comprise three-jaw chuck (9), motor I (10), axle head locating rack (11), axle head locating rack (11) is installed on leading screw translation mechanism (5); Motor I (10) is installed in axle head locating rack (11), and three-jaw chuck (9) is installed on the mouth of motor I (10).
3. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described leading screw translation mechanism (5), comprise slide rail (12), slide block (13), leading screw fabricated section (14), leading screw (15), motor II (16), slide rail (12) is fixed on ground, and slide block (13) is mounted thereon; Leading screw fabricated section (14), leading screw (15) and motor II (16) are installed between two slide rails (12), wherein leading screw fabricated section (14) and motor II (16) are fixed on ground, leading screw (15) is installed in leading screw fabricated section (14), and thereby motor II (16) makes leading screw (15) as driving rotate to drive corresponding mechanism to realize motion of translation.
4. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described hydraulic actuating cylinder translation mechanism (7), comprise slide rail (12), slide block (13), hydraulic actuating cylinder I (18), mobile platform (21), slide rail (12) is fixed on ground, slide block (13) is mounted thereon, and mobile platform (21) is fixed on slide block (13); Hydraulic actuating cylinder I (18) is fixed on ground, and its external part is connected with mobile platform (21).
5. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described rotary motion mechanism (6), comprise locations (17), motor II (16), hydraulic actuating cylinder I (18), roller mount (19), roller (20), roller mount (19) is fixed on mobile platform (21), it is upper that roller (20) and motor II (16) are installed on roller mount (19), and motor II (16) mouth is connected with roller (20); It is upper that hydraulic actuating cylinder I (18) is fixed on mobile platform (21), and locations (17) is installed on the external part of hydraulic actuating cylinder I (18).
6. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described revolution frock open-and-close mechanism (8), comprise electronic latch (22), hydraulic actuating cylinder II (23), support (24), axle bed (25), axle (26), support (24) is as the support of whole mechanism, it is upper that axle bed (25) is fixed on support (24), and hydraulic actuating cylinder II (23) end is installed on axle bed (25) by axle (26); Electronic latch (22) is installed on hydraulic actuating cylinder II (23) external part.
7. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described front portion revolution tool mechanism (2), comprise anterior frock revolution upper-part (27), diameter changing mechanism I (28), diameter changing mechanism II (29), anterior frock revolution lower component (30), rotating shaft I (31), rotating shaft II (32), anterior frock revolution upper-part (27) and anterior frock revolution lower component (30) are installed on described rotary motion mechanism (6), between its middle front part frock revolution upper-part (27) and anterior frock revolution lower component (30), be connected by rotating shaft II (32), diameter changing mechanism I (28) and diameter changing mechanism II (29) are installed on anterior revolution upper-part (27) and anterior revolution lower component (30), and rotating shaft I (31) is installed on anterior frock revolution upper-part (27), described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives anterior frock revolution upper-part (27) to realize the rotation taking rotating shaft II (32) as axle.
8. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described middle part revolution tool mechanism (3), comprise middle part frock revolution upper-part (33), diameter changing mechanism III (34), middle part frock revolution lower component (35), rotating shaft I (31), rotating shaft II (32), middle part frock revolution upper-part (33) and middle part frock revolution lower component (35) are installed on described rotary motion mechanism (6), wherein between middle part frock revolution upper-part (33) and middle part frock revolution lower component (35), be connected by rotating shaft II (32), diameter changing mechanism III (34) is installed on middle part frock revolution upper-part (33) and middle part frock revolution lower component (35), and rotating shaft I (31) is installed on middle part frock revolution upper-part (33), described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives middle part frock revolution upper-part (31) to realize the rotation taking rotating shaft II (32) as axle.
9. universal cylindrical shell group according to claim 1 is to revolution frock manufacturing line, it is characterized in that: described rear portion revolution tool mechanism (4), comprise rear portion frock revolution upper-part (36), rear portion frock revolution lower component (37), rotating shaft I (31), rotating shaft II (32), rear portion frock revolution upper-part (36) and rear portion frock revolution lower component (37) are installed on described rotary motion mechanism (6), between its postmedian frock revolution upper-part (36) and rear portion frock revolution lower component (37), be connected by rotating shaft II (32), rotating shaft I (31) is installed on rear portion frock revolution upper-part (36), described revolution frock open-and-close mechanism (8) is connected with rotating shaft I (31) by electronic latch (22), drives rear portion frock revolution upper-part (36) to realize the rotation taking rotating shaft II (32) as axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410331994.5A CN104129626B (en) | 2014-07-11 | 2014-07-11 | Universal Cylinder assembly revolution tooling production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410331994.5A CN104129626B (en) | 2014-07-11 | 2014-07-11 | Universal Cylinder assembly revolution tooling production line |
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| Publication Number | Publication Date |
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| CN104129626A true CN104129626A (en) | 2014-11-05 |
| CN104129626B CN104129626B (en) | 2016-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410331994.5A Active CN104129626B (en) | 2014-07-11 | 2014-07-11 | Universal Cylinder assembly revolution tooling production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107585705A (en) * | 2017-09-26 | 2018-01-16 | 广东建成机械设备有限公司 | A kind of electric remote control cylinder closing device |
| CN110842628A (en) * | 2019-12-18 | 2020-02-28 | 中国工程物理研究院机械制造工艺研究所 | Precision turning device for variable-diameter cylinder |
| CN113714689A (en) * | 2021-08-25 | 2021-11-30 | 安徽巨一科技股份有限公司 | Flexible process equipment for assembling, closing and welding cylinder body of concrete mixer truck |
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| CN110842628A (en) * | 2019-12-18 | 2020-02-28 | 中国工程物理研究院机械制造工艺研究所 | Precision turning device for variable-diameter cylinder |
| CN113714689A (en) * | 2021-08-25 | 2021-11-30 | 安徽巨一科技股份有限公司 | Flexible process equipment for assembling, closing and welding cylinder body of concrete mixer truck |
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| Publication number | Publication date |
|---|---|
| CN104129626B (en) | 2016-07-13 |
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