A kind of processing method of heat-exchanging method sapphire seed crystal
Technical field
The present invention relates to the processing method of a kind of heat-exchanging method (HEM) sapphire seed crystal.
Background technology
Sapphire crystal is widely used in high-brightness LED backing material, various optical component, various window material.Current heat-exchanging method (HEM) sapphire crystal growth seed crystal used is mainly drawn from whole sapphire crystal and is got, and there are two shortcomings: 1, crystal utilization rate is on the low side, only has 30 ~ 40%; 2, draw get before can not characterize crystal mass, if gained seed crystal existing defects, scrap causing whole sapphire crystal of subsequent growth.
Summary of the invention
Technical problem to be solved by this invention provides a kind of crystal utilization rate high for above drawback, and crystal utilization rate can reach 60 ~ 80%, and seed crystal is quality controllable, heat-exchanging method (HEM) the sapphire seed crystal processing method that process is simple to operate.
Object of the present invention is realized by following technical proposals:
(1) on sapphire crystal, mark two seed crystals parallel with crystal C axle brilliant heavy stone used as an anchor evolution line, two evolution distance between centers of tracks L1 are 95 ~ 100mm;
(2) evolution is carried out, evolution speed 0.1 ~ 0.5mm/min with diamond single line cutting off machine along the side's of scratching line;
(3) the brilliant heavy stone used as an anchor evolution of the seed crystal after evolution section is cleaned, wipe oil and other pollutant with absolute alcohol;
(4) in darkroom, the brilliant heavy stone used as an anchor of seed crystal is characterized, seed crystal brilliant heavy stone used as an anchor evolution section identifies sunken region of falling vacant;
(5) brilliant for seed crystal heavy stone used as an anchor is fixed on the workbench of vertical numerical control machining center, draws and get seed crystal crystal bar, draw rod speed 3 ~ 10mm/min;
(6) contrast the defect mark on seed crystal brilliant heavy stone used as an anchor evolution section, defect area is identified out on seed crystal crystal bar;
(7) with diamond single line cutting off machine, seed crystal crystal bar is blocked, block speed 0.5 ~ 1.0mm/min, block length 36 ~ 41mm;
(8) on surface grinding machine, seed crystal is blocked section to polish, flatness error ± 0.1mm, emery wheel feed speed 0.01mm/ stroke.
Beneficial effect: the processing method of a kind of heat-exchanging method (HEM) sapphire seed crystal of the present invention, this kind of processing method card is used greatly to improve crystal utilization rate, its crystal utilization rate can reach 60 ~ 80%, seed crystal is quality controllable, process is simple to operate, improve enterprises production efficiency, reduce entreprise cost.
Accompanying drawing explanation
Fig. 1 is sapphire crystal evolution schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment
As shown in the figure, the processing method of a kind of heat-exchanging method (HEM) sapphire seed crystal, adopts following steps processing sapphire seed crystal:
(1) on sapphire crystal, two seed crystals parallel with C axle brilliant heavy stone used as an anchor evolution line A, B is marked, two evolution distance between centers of tracks L195 ~ 100mm;
(2) evolution is carried out, evolution speed 0.1 ~ 0.5mm/min with diamond single line cutting off machine along the side's of scratching line;
(3) the brilliant heavy stone used as an anchor evolution of the seed crystal after evolution section is cleaned, wipe oil and other pollutant with absolute alcohol;
(4) in darkroom, the brilliant heavy stone used as an anchor of seed crystal is characterized, seed crystal brilliant heavy stone used as an anchor evolution section identifies sunken region of falling vacant;
(5) brilliant for seed crystal heavy stone used as an anchor is fixed on the workbench of vertical numerical control machining center, draws and get seed crystal crystal bar, draw rod speed 3 ~ 10mm/min;
(6) contrast the defect mark on seed crystal brilliant heavy stone used as an anchor evolution section, defect area is identified out on seed crystal crystal bar;
(7) with diamond single line cutting off machine, seed crystal crystal bar is blocked, block speed 0.5 ~ 1.0mm/min, block length 36 ~ 41mm;
(8) on surface grinding machine, seed crystal is blocked section to polish, flatness error ± 0.1mm, emery wheel feed speed 0.01mm/ stroke.
Beneficial effect: the processing method of a kind of heat-exchanging method (HEM) sapphire seed crystal of the present invention, this kind of processing method is used can greatly to improve crystal utilization rate, its crystal utilization rate can reach 60 ~ 80%, seed crystal is quality controllable, process is simple to operate, improve enterprises production efficiency, reduce entreprise cost.
Adopt the technology of the present invention, have sapphire crystal utilization rate high, it is inner without technical characterstics such as recessive defect, seed crystal process are simple to operate that other crystal except the brilliant heavy stone used as an anchor of seed crystal can also process the product of other specification, gained seed crystal.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.