CN104117486B - The simple gas flow sizing machine of powder - Google Patents
The simple gas flow sizing machine of powder Download PDFInfo
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- CN104117486B CN104117486B CN201410386489.0A CN201410386489A CN104117486B CN 104117486 B CN104117486 B CN 104117486B CN 201410386489 A CN201410386489 A CN 201410386489A CN 104117486 B CN104117486 B CN 104117486B
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Abstract
一种在石英砂干法加工工艺中能对粉碎后的混合粉料中的120目以上颗粒进行气流分级的粉料简易气流分级机。简易气流分级机为双套管结构的立式设备,由上、中、下三部分组成。上壳体、中部壳体和下壳体构成了粉料简易气流分级机外筒;上部内套筒、中部内圆筒构成了内套筒。物料由半成品混合料进口进入内套筒,然后由电机带动均布叶轮将物料均布于中部壳体与内圆筒形成的环隙间,分级气流由下部排料口进入,在环隙间,将细小一级颗粒产品从半成品的混合料中分离带走,然后由上部排料口排出,分离后的半成品料由下部出口排出。由于120目以上的细微颗粒已被分离收集,后续的筛分等工序中不再形成粉尘污染。
The utility model relates to a simple powder air classifier which can classify the particles above 120 mesh in the pulverized mixed powder in the dry process of quartz sand. The simple air classifier is a vertical equipment with a double casing structure, which consists of upper, middle and lower parts. The upper casing, the middle casing and the lower casing constitute the outer cylinder of the powder simple airflow classifier; the upper inner sleeve and the middle inner cylinder constitute the inner sleeve. The material enters the inner sleeve from the semi-finished mixture inlet, and then the uniform impeller is driven by the motor to distribute the material evenly between the ring gap formed by the middle shell and the inner cylinder. The classified airflow enters from the lower discharge port, and in the ring gap, The fine primary granular products are separated and taken away from the mixture of semi-finished products, and then discharged from the upper discharge port, and the separated semi-finished products are discharged from the lower outlet. Since the fine particles above 120 mesh have been separated and collected, no dust pollution will be formed in the subsequent screening and other processes.
Description
技术领域 technical field
本发明涉及一种石英砂粉碎料风选分级设备,具体地说是粉料简易气流分级机。 The invention relates to a wind separation and classification equipment for crushed quartz sand, in particular to a simple airflow classification machine for powder materials.
背景技术 Background technique
通用的石英砂干法加工生产工艺为石英碎石经粗碎、细碎等粉碎加工后成为粒径在5mm以下的半成品混合粉料,再经过筛选分级形成不同粒径的产品。实际生产中存在以下问题:1.目前普遍使用的筛选设备是机械筛,机械筛对细小微粒产品的分级效率低。石英砂干法生产中需要对通过120目筛网的产品(约占产品总量的15%左右)分级,由于这一级产品粒径小,机械筛对这类产品筛选能力低,效率低。2.石英砂干法加工会产生大量的粉尘污染。干法加工中的粉碎工序必然会产生大量细微颗粒,这些细微颗粒漂浮在空中形成了粉尘,而且这些细微颗粒存在于粉碎、半成品粉碎料的输送、筛选、成品包装等整个生产过程,生产中各工艺环节均要达到环保要求,需配套种类和数量众多的粉尘收集和处理设备。这些问题是制约石英砂干法加工规模化生产的主要因素之一。解决上述问题的一个较好的思路是,找出粉尘产生的环节,从源头入手,解决细小粒径产品的分级和粉尘污染问题,即在原料粉碎加工之后即增设细小粒径产品分离和回收设备,对半成品混合料中的细微颗粒收集并分级,这样既解决粉尘污染,又解决了后续的机械筛对粒径较小一级产品的分级效率低的问题。为能将粉碎加工阶段产生的细小微粒最大限度的从粉碎混合料中分离出来,较有效的方法是气流分级。现在市面上气流分级机的种类和品种较多,但通常用于粒径在200目以上更细微的产品的分级,并且分级处理能力和处理效率都相对较低,不适合对粒径在5mm以下的石英粉碎混合料中所包含的120目以上粒径产品分级处理,研发适用于石英砂干发加工规模化连续生产工艺要求的石英粉碎混合料气流分级专用设备是石英砂干发加工工艺必然要求。 The general quartz sand dry processing production process is that the quartz crushed stone is crushed by coarse crushing and fine crushing to become a semi-finished mixed powder with a particle size below 5mm, and then screened and classified to form products with different particle sizes. The following problems exist in actual production: 1. The screening equipment commonly used at present is a mechanical sieve, and the classification efficiency of the mechanical sieve to fine particle products is low. In the dry production of quartz sand, it is necessary to classify the products that pass through the 120-mesh sieve (accounting for about 15% of the total product). Due to the small particle size of this grade of products, the mechanical sieve has low screening ability and low efficiency for such products. 2. Dry processing of quartz sand will produce a lot of dust pollution. The crushing process in dry processing will inevitably produce a large number of fine particles, which float in the air to form dust, and these fine particles exist in the entire production process of crushing, semi-finished crushed material transportation, screening, and finished product packaging. All process links must meet environmental protection requirements, and a large number of types and quantities of dust collection and treatment equipment are required. These problems are one of the main factors restricting the large-scale production of quartz sand dry processing. A better idea to solve the above problems is to find out the link of dust generation and start from the source to solve the problem of classification and dust pollution of fine particle size products, that is, to add fine particle size product separation and recovery equipment after the raw material is crushed and processed , to collect and classify the fine particles in the semi-finished mixture, which not only solves the dust pollution, but also solves the problem of low classification efficiency of the subsequent mechanical sieve for the first-grade products with smaller particle sizes. In order to separate the fine particles produced in the crushing process from the crushed mixture to the greatest extent, the more effective method is air classification. There are many types and varieties of airflow classifiers on the market, but they are usually used for the classification of finer products with a particle size above 200 mesh, and the classification processing capacity and processing efficiency are relatively low, so it is not suitable for particle size below 5mm. The graded treatment of products with a particle size above 120 mesh contained in the quartz crushed mixture, the research and development of special equipment for the airflow classification of the quartz crushed mixture suitable for the large-scale continuous production process of quartz sand dry hair processing is an inevitable requirement of the quartz sand dry hair processing process .
发明内容 Contents of the invention
为了解决石英砂干法加工中通用气流分级机对120目以上粒径相对较小一级产品的分级效果差、效率低和粉尘污染问题,本发明提供了一种与石英砂干法生产工艺相配套的气流分级设备即粉料简易气流分级机。 In order to solve the problem of poor classification effect, low efficiency and dust pollution of the first-grade products with relatively small particle sizes above 120 mesh by the general airflow classifier in the dry processing of quartz sand, the invention provides a method that is compatible with the dry process of quartz sand. The matching airflow classification equipment is the powder simple airflow classification machine.
本发明解决问题的思路是将粉料简易气流分级机串联于粉碎与筛分之间,应用气流分级原理,通过气流抽送,将120目以上粒径的产品从系统中抽出,由于易飞扬外溢的粉尘包含在120目以上粒径的产品中,从粉料简易气流分级机分离后的半成品混合料中含有细小颗粒的粉尘量很少,后续的输送、机械筛分、包装等环节均不会出现粉尘飞扬的污染问题。对于后续的筛选工序来讲,由于120目以上粒径产品已被分离,使得机械筛分的处理能力显著提高,整个工艺的生产效率提高。对于被抽出的120目以上粒径的产品(其中包含易飞扬的粉尘),可通过配置相应的沉降和收尘设备进一步分级和处理。 The idea of solving the problem of the present invention is to connect the simple airflow classifier of powder in series between crushing and screening, apply the principle of airflow classification, and extract the products with a particle size of 120 mesh or more from the system through airflow pumping. Dust is contained in products with a particle size of 120 mesh or more, and the amount of dust containing fine particles in the semi-finished mixture separated from the powder simple airflow classifier is very small, and the subsequent transportation, mechanical screening, packaging and other links will not appear Dusty pollution problem. For the subsequent screening process, since the products with a particle size above 120 mesh have been separated, the processing capacity of mechanical screening has been significantly improved, and the production efficiency of the entire process has been improved. For the extracted products with a particle size of 120 mesh or more (including dust that is easy to fly), it can be further classified and treated by configuring corresponding settling and dust collection equipment.
本发明解决技术问题所采用的技术方案是:粉料简易气流分级机为双套管结构的立式设备,由上、中、下三部分组成。设备的顶部接管口为气流和120目以上粒径产品的出口,上部侧面的倾斜接管口为半成品混合料的进口,下部开口为分级气流的入口和分离后剩下的半成品混合料的出口。 The technical solution adopted by the present invention to solve the technical problem is: the simple airflow classifier for powder is a vertical equipment with a double casing structure, and consists of upper, middle and lower parts. The top port of the equipment is the outlet of the airflow and the product with a particle size above 120 mesh, the inclined port on the upper side is the inlet of the semi-finished mixture, and the lower opening is the inlet of the classified airflow and the outlet of the semi-finished mixture left after separation.
设备上部由壳体和内套筒组成,壳体和内套筒间的环隙为分级产品的通道,内套筒上部封死,下部敞开,斜管穿越壳体、壳体与内套筒间的环隙,进入内套筒,形成物料进入内套筒的通道。 The upper part of the equipment is composed of a shell and an inner sleeve. The ring gap between the shell and the inner sleeve is the channel for graded products. The upper part of the inner sleeve is sealed and the lower part is open. The inclined pipe passes through the shell, the shell and the inner sleeve. The ring gap enters the inner sleeve to form a channel for the material to enter the inner sleeve.
设备中部由外筒壳体和内圆筒组成,圆筒内部安装有立式电机,电机轴端伸出圆筒上部端板,轴头上安装有均布叶轮,工作时电机带动上部均布叶轮旋转,使半成品混合料能够均匀分散于壳体与内部圆筒所形成的环隙间,圆筒的下部是底部盖板,通过螺栓与圆筒连接,这样圆筒的内部与环隙完全隔离,圆筒和外壳通过数个通道短管连接,形成圆筒内部与大气相通的通道,用于电机的散热及电缆线的接入。 The middle part of the equipment is composed of an outer cylinder shell and an inner cylinder. A vertical motor is installed inside the cylinder. The shaft end of the motor protrudes from the upper end plate of the cylinder. The uniform impeller is installed on the shaft head. When working, the motor drives the upper uniform impeller. Rotate so that the semi-finished mixture can be evenly dispersed in the ring gap formed by the shell and the inner cylinder. The lower part of the cylinder is the bottom cover plate, which is connected to the cylinder by bolts, so that the inside of the cylinder is completely isolated from the ring gap. The cylinder and the shell are connected by several channel short tubes to form a channel communicating with the atmosphere inside the cylinder, which is used for heat dissipation of the motor and access of cables.
本发明的有益效果是:由于粉料简易气流分级机串联于粉碎与筛分之间,在筛分之前将120目以上粒径的产品从系统中抽出,剩下半成品混合料中含尘量很少,在后续的筛分等作业时,不会产生较大的粉尘污染,不再需要对后续的各工艺环节设置除尘设备;筛分的效果和效率得到提高。 The beneficial effects of the present invention are: since the simple airflow classifier for powder materials is connected in series between crushing and screening, the products with a particle size above 120 mesh are extracted from the system before screening, and the dust content in the remaining semi-finished mixture is very high. Less, in the subsequent screening and other operations, there will be no large dust pollution, and it is no longer necessary to set up dust removal equipment for the subsequent process links; the effect and efficiency of screening are improved.
附图说明 Description of drawings
图1是粉料简易气流分级机的结构示意图。 Figure 1 is a schematic diagram of the structure of a simple airflow classifier for powder.
图中, 1.混合料出口及分级气流入口, 2.分级机下部壳体,3.电机,4.中部机体内圆筒,5.中部机体外筒壳体,6.中部机体内圆筒与外筒连通管,7.均布叶轮,8.上部壳体,9.半成品混合料进口,10.内套筒,11.分级产品及气流出口。 In the figure, 1. Mixed material outlet and graded air inlet, 2. Classifier lower shell, 3. Motor, 4. Middle body inner cylinder, 5. Middle body outer cylinder shell, 6. Middle body inner cylinder and Outer cylinder connecting pipe, 7. Uniform impeller, 8. Upper shell, 9. Semi-finished mixture inlet, 10. Inner sleeve, 11. Graded product and air outlet.
具体实施方式 detailed description
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参见图1,上壳体8、中部外筒壳体5、下壳体2构成了粉料简易气流分级机外筒,上部的内套筒10、中部机体内圆筒4构成了内套筒。物料由半成品混合料进口9进入内套筒10,然后由电机3带动均布叶轮7将物料均布于中部壳体与内圆筒形成的环隙间,分级气流由下部排料口1进入,在环隙间,将细小一级颗粒产品从半成品的混合料中分离带走,然后由上部排料口11排出,分离后的半成品料由下部出口1排出,电机的电源线由连通短管6引入。 Referring to Fig. 1, the upper casing 8, the middle outer cylinder casing 5, and the lower casing 2 constitute the outer cylinder of the simple airflow classifier for powder, and the upper inner sleeve 10 and the middle body inner cylinder 4 constitute the inner sleeve. The material enters the inner sleeve 10 from the semi-finished mixture inlet 9, and then the motor 3 drives the uniform impeller 7 to distribute the material evenly between the middle shell and the inner cylinder, and the classified air enters from the lower discharge port 1, In the annulus, the fine first-grade granular products are separated from the semi-finished mixture, and then discharged from the upper discharge port 11, and the separated semi-finished materials are discharged from the lower outlet 1, and the power line of the motor is connected by the short tube 6 introduce.
上述仅为本发明的一个实施例,并不仅限于本发明附图中给定的结构内容。对于本领域的技术人员来说,在本发明技术理论范围内对内外套筒形状、结构变动,等同替换和改进等均属于本发明专利的保护范围。 The foregoing is only an embodiment of the present invention, and is not limited to the structural content given in the accompanying drawings of the present invention. For those skilled in the art, within the scope of the technical theory of the present invention, changes in the shape and structure of the inner and outer sleeves, equivalent replacements and improvements, etc. all belong to the protection scope of the patent of the present invention.
Claims (1)
- null1. the simple gas flow sizing machine of powder,Including semi-finished product compound import,Discharging opening,Air inlet,Vertical and cylindrical housing,It is characterized in that: the simple gas flow sizing machine of powder is double-tube structure,Top is made up of upper body and inner sleeve,Annular space between upper body and inner sleeve is the passage of graded product,Inner sleeve top is shut,Lower open,Middle part is made up of middle part body urceolus housing and middle part body inner cylinder,Described middle part body inner cylinder is internally installed vertical machine,Motor shaft end stretches out described middle part body inner cylinder upper end plate,Uniform impeller is installed on spindle nose,The bottom of described middle part body inner cylinder is bottom cover plate,Described bottom cover plate is connected with described middle part body inner cylinder by bolt,The inside of described middle part body inner cylinder is completely isolated with described annular space,Described middle part body inner cylinder and middle part body urceolus housing are connected by several passage short tubes,Form the internal passage communicated with air of described middle part body inner cylinder,Heat radiation and the access of cable for motor.
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| CN104549780A (en) * | 2015-01-14 | 2015-04-29 | 绵阳蓝奥重型机械制造有限公司 | Novel dual-transmission combined efficient sorting machine |
| CN106334601B (en) * | 2016-09-20 | 2018-11-30 | 派勒(天津)纳米技术有限公司 | The ultra-fine dynamic classification discharging device of dry type milling system |
| CN106391219B (en) * | 2016-09-20 | 2019-06-18 | 派勒(天津)纳米技术有限公司 | A kind of dry-type ball mill classification device |
| CN106345579B (en) * | 2016-09-20 | 2019-05-03 | 派勒(天津)纳米技术有限公司 | The assorting cylinder of dry type milling system |
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