CN104115989A - Marine fish peptide powder, preparation method and applications thereof - Google Patents
Marine fish peptide powder, preparation method and applications thereof Download PDFInfo
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Abstract
本发明提供一种鱼粉蛋白肽的制备方法,具体包括如下步骤:(1)以脱脂海洋鱼粉为原料,按料液重量体积比为1:5~12.5的量加入水溶解;(2)在温度115~130℃、压力0.75~1.75kg/cm2下蒸煮20~30分钟;冷却,得蒸煮液;(3)调整蒸煮液pH值至pH7.0~9.5;加入蛋白酶,控制蛋白酶与底物的质量浓度比为0.5~2.5%,在45~70℃下酶解,得酶解液;(4)将酶解液升温至90~95℃,灭活,加入活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机压滤,将澄清滤液浓缩,喷雾干燥,即得。按照本发明制备的鱼粉蛋白肽具备营养成分丰富,易消化、易吸收、增强免疫等生理功能,可显著提高海洋低值鱼类的营养价值和生物利用率。适用于各类营养和功能保健食品的配料。The invention provides a method for preparing fishmeal protein peptide, which specifically includes the following steps: (1) using defatted marine fishmeal as a raw material, adding water to dissolve in an amount of 1:5 to 12.5 in the weight-to-volume ratio of the material to liquid; Cook at 115-130°C and pressure 0.75-1.75kg/ cm2 for 20-30 minutes; cool to obtain cooking liquid; (3) adjust the pH value of cooking liquid to pH 7.0-9.5; add protease to control the interaction between protease and substrate The mass concentration ratio is 0.5-2.5%, enzymatic hydrolysis at 45-70°C to obtain the enzymatic hydrolysis solution; (4) heat the enzymatic hydrolysis solution to 90-95°C, inactivate, add activated carbon, keep warm and stir constantly, decolorize and decolorize Fishy, and then enter the plate and frame filter press for pressure filtration, concentrate the clarified filtrate, and spray dry it to obtain. The fishmeal protein peptide prepared according to the invention has rich nutritional components, is easy to digest, easy to absorb, enhances immunity and other physiological functions, and can significantly improve the nutritional value and bioavailability of marine low-value fish. Applicable to all kinds of nutritional and functional health food ingredients.
Description
技术领域 technical field
本发明属于海洋鱼深加工技术领域,具体涉及一种海洋鱼肽粉及其制备方法与应用。 The invention belongs to the technical field of marine fish deep processing, and in particular relates to a marine fish peptide powder and a preparation method and application thereof.
背景技术 Background technique
鱼粉是由一种或多种海洋鱼类,特别是以非食用部分的小杂鱼作为生产原料,经过蒸煮、压榨、脱水和粉碎等一系列加工后得到的高蛋白质粉末。鱼粉由于其品质优良而成为水产饲料中最常用的蛋白源。鱼粉以其必需氨基酸含量丰富、氨基酸组成平衡、蛋白质含量高、适口性好、消化率高和其含有较高的不饱和脂肪酸以及抗营养因子少等特点而成为水产饲料中最常用最重要的动物性蛋白源。蛋白质是动物生长过程中最为关键的营养物质之一。动物从食物中获取的蛋白质在多种酶白酶的作用下分解为氨基酸,在体内消化道中被吸收,然后合成体蛋白质或分解产生能量。然而,现代研究发现:动物摄取的蛋白质经过消化道蛋白酶的酶解后,不象以前认为仅以氨基酸的形式吸收,还以低肽的形式直接吸收,而且二肽和三肽的吸收速度比同一组成的氨基酸快。 Fishmeal is a high-protein powder obtained from one or more types of marine fish, especially small non-edible fish as raw materials, after a series of processes such as cooking, pressing, dehydration and crushing. Fishmeal is the most commonly used protein source in aquafeeds due to its high quality. Fishmeal has become the most commonly used and most important animal in aquatic feed due to its rich content of essential amino acids, balanced amino acid composition, high protein content, good palatability, high digestibility, high unsaturated fatty acids and low anti-nutritional factors. sex protein source. Protein is one of the most critical nutrients in animal growth. The protein obtained by animals from food is decomposed into amino acids under the action of various enzymes and white enzymes, absorbed in the digestive tract of the body, and then synthesized into body protein or decomposed to produce energy. However, modern research has found that after the protein ingested by animals is hydrolyzed by proteases in the digestive tract, it is not only absorbed in the form of amino acids as previously thought, but also directly absorbed in the form of low peptides, and the absorption speed of dipeptides and tripeptides is faster than that of the same protein. Composition of amino acids fast.
我国鱼粉年产量已经达到了100万吨左右,成为世界上最大的鱼粉生产国和消费国。然而,虽是鱼粉生产大国,却难称生产强国,我国区域性小企业较多、生产规模普遍较小、产业集中度低,导致生产工艺和产品质量水平较差。如何通过整合升级实现专业化、规模化、集约化生产,提高生产技术水平,通过高效率地利用有限的资源,创造更大的价值是我国鱼粉加工业亟待解决的问题。 The annual output of fishmeal in my country has reached about 1 million tons, becoming the largest producer and consumer of fishmeal in the world. However, although it is a big producer of fishmeal, it is difficult to call it a strong producer. There are many small regional enterprises in my country, the production scale is generally small, and the industrial concentration is low, resulting in poor production technology and product quality. How to achieve professional, large-scale and intensive production through integration and upgrading, improve the level of production technology, and create greater value through efficient use of limited resources is an urgent problem for my country's fishmeal processing industry.
发明内容 Contents of the invention
本发明的目的在于提供一种具备营养成分丰富,易消化、易吸收、增强免疫等生理功能的海洋鱼肽粉的制备方法。 The purpose of the present invention is to provide a preparation method of marine fish peptide powder with rich nutritional components, easy to digest, easy to absorb, enhance immunity and other physiological functions.
为实现上述目的,本发明采用如下技术手段: To achieve the above object, the present invention adopts the following technical means:
一种海洋鱼肽粉的制备方法,包括如下步骤: A preparation method of marine fish peptide powder, comprising the steps of:
(1)以脱脂海洋鱼粉为原料,按料液重量体积比为1:5~12.5的量加入水溶解; (1) Use degreased marine fish meal as raw material, add water to dissolve according to the weight-to-volume ratio of feed to liquid: 1:5-12.5;
(2)在温度115~130℃、压力0.75~1.75kg/cm2下蒸煮20~30分钟;冷却,得蒸煮液; (2) Cook at a temperature of 115-130°C and a pressure of 0.75-1.75kg/ cm2 for 20-30 minutes; cool to obtain a cooking liquid;
(3)调整蒸煮液pH值至pH7.0~9.5;加入蛋白酶,控制蛋白酶与底物的质量浓度比为0.5~2.5%,在45~70℃下酶解,得酶解液; (3) Adjust the pH value of the cooking liquid to pH 7.0-9.5; add protease, control the mass concentration ratio of protease and substrate to 0.5-2.5%, enzymolyze at 45-70°C to obtain enzymatic hydrolyzate;
(4)将酶解液升温至90~95℃,灭活,加入1~4g/L活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机,将压滤液浓缩,喷雾干燥,即得。上述制备方法制得的海洋鱼肽粉含粗蛋白含量为65.50~82.69%,低聚肽含55~75.52%,可作为食品添加剂,应用于各类营养食品、饮料及调味料。 (4) Heat the enzymolysis solution to 90-95°C, inactivate it, add 1-4g/L activated carbon, keep warm and stir constantly, decolorize and deodorize, then enter the plate and frame filter press, concentrate the filter solution, spray dry, Instantly. The marine fish peptide powder prepared by the above preparation method has a crude protein content of 65.50-82.69%, and an oligopeptide content of 55-75.52%. It can be used as a food additive and applied to various nutritious foods, beverages and seasonings.
进一步地,本发明还提供了上述制备方法的优选条件,如: Further, the present invention also provides preferred conditions for the above-mentioned preparation method, such as:
优选步骤(1)中料液重量体积比为1:10,以实现蛋白酶与鱼粉蛋白质充分接触。 Preferably, the weight-to-volume ratio of the feed liquid in step (1) is 1:10, so as to realize full contact between protease and fishmeal protein.
优选步骤(2)中压力为1~1.5kg/cm2,温度121℃,时间为24~28分钟,以获得鱼粉蛋白充分降解成肽类。 Preferably, the pressure in step (2) is 1-1.5 kg/cm 2 , the temperature is 121° C., and the time is 24-28 minutes, so as to fully degrade fishmeal protein into peptides.
其中,所述蛋白酶为碱性蛋白酶或碱性蛋白酶与风味蛋白酶的混合物,其中,所述碱性蛋白酶与底物浓度比为0.5~2.5%,风味蛋白酶与底物浓度为1~2.5%。碱性蛋白酶与风味蛋白酶均为已知的蛋白酶,均为市售产品,其中碱性蛋白酶优选购自无锡杰能科生物工程公司,风味蛋白酶优选购自丹麦诺维信公司。所述的碱性蛋白酶更优选采用碱性蛋白酶Alcalase 2.4L(丹麦诺维信公司)。当采用二者混合物时,碱性蛋白酶和风味蛋白酶的用量比优选但不局限于1:1。 Wherein, the protease is alkaline protease or a mixture of alkaline protease and flavor protease, wherein the concentration ratio of alkaline protease to substrate is 0.5-2.5%, and the concentration of flavor protease to substrate is 1-2.5%. Alkaline protease and flavored protease are known proteases, and both are commercially available products, among which alkaline protease is preferably purchased from Wuxi Genencor Bioengineering Company, and flavored protease is preferably purchased from Danish Novozymes. Described alkaline protease more preferably adopts alkaline protease Alcalase 2.4L (Denmark Novozymes). When a mixture of the two is used, the dosage ratio of alkaline protease and flavor protease is preferably but not limited to 1:1.
优选步骤(3)中调整蒸煮液pH值至9.0。在该pH值下,能够有利于碱性蛋白酶对鱼粉蛋白的水解。 Preferably, in step (3), the pH value of the cooking liquid is adjusted to 9.0. At this pH value, the hydrolysis of fishmeal protein by alkaline protease can be beneficial.
优选所述酶解的温度为60℃,以促成更好地酶解过程。 Preferably, the temperature of the enzymolysis is 60° C., so as to promote a better enzymolysis process.
优选所述酶解时间为2-4小时,以达到较高的水解度。 Preferably, the enzymolysis time is 2-4 hours to achieve a higher degree of hydrolysis.
其中,所述步骤(4)中,将酶解液升温至90~95℃,灭活10min,加入2g/L活性炭,在50℃下保温脱色40~60min并不断搅拌,然后利用板框压滤机压滤,取压滤液浓缩至固形物10~15%,喷雾干燥,干燥条件为进口温度110-230℃,出口温度70-90℃,即得。该步骤能够进一步除去鱼粉水解液中的腥味、苦味和色素,使得到的鱼肽粉具备无腥味苦味、色泽呈乳白色、易溶于水、鲜味浓郁等特性。 Wherein, in the step (4), the enzymolysis solution is heated to 90-95°C, inactivated for 10 minutes, 2g/L activated carbon is added, kept at 50°C for decolorization for 40-60 minutes with constant stirring, and then filter by plate and frame Machine press filtration, take the press filtrate and concentrate to 10-15% solids, spray dry, the drying conditions are inlet temperature 110-230°C, outlet temperature 70-90°C, to obtain. This step can further remove the fishy smell, bitterness and pigment in the fish meal hydrolyzate, so that the obtained fish peptide powder has the characteristics of no fishy smell and bitter taste, milky white color, easy solubility in water, and strong umami taste.
本发明所述的脱脂海洋鱼粉为深海低值鱼经低温脱脂制成的鱼蛋白粉,为本领域技术人员所掌握。优选控制脱脂海洋鱼粉中蛋白含量70-77%,水分≤7.0%,残油≤1.0%。其中,具体的制备方法可采用现有技术公开的多种,如低值鱼→粗加工成鱼粉→加热加汽调质处理→制成鱼颗粒料→浸渍萃取→脂肪蛋白质分离→成品鱼粉。所述的低值鱼类如鯷鱼等。 The degreased marine fish meal of the present invention is fish protein powder made from low-value deep-sea fish degreased at low temperature, and is known by those skilled in the art. It is preferable to control the protein content in defatted marine fish meal to 70-77%, moisture ≤ 7.0%, and residual oil ≤ 1.0%. Among them, the specific preparation method can adopt many kinds disclosed in the prior art, such as low-value fish → rough processing into fish meal → heating and steaming conditioning treatment → making fish pellets → dipping and extraction → fat protein separation → finished fish meal. The low-value fish such as anchovies, etc.
本发明的第二目的在于保护上述制备方法得到的海洋鱼肽粉,这种海洋鱼肽粉具备营养成分丰富,易消化、易吸收、增强免疫等生理功能,可广泛用于食品添加剂。 The second purpose of the present invention is to protect the marine fish peptide powder obtained by the above preparation method. This marine fish peptide powder is rich in nutrients, easy to digest, easy to absorb, and has physiological functions such as enhancing immunity, and can be widely used as a food additive.
本发明的第三目的即在于保护上述海洋鱼肽粉作为食品添加剂中的应用,由于本产品中小肽、氨基酸含量较高,因此,制备成食品添加剂后,能够有利于人体消化吸收。具体的添加量为本领域技术人员所掌握,本发明对此不作特别限定。 The third purpose of the present invention is to protect the application of the above-mentioned marine fish peptide powder as a food additive. Since the content of small peptides and amino acids in this product is relatively high, it can be beneficial to human digestion and absorption after being prepared as a food additive. The specific amount of addition is within the grasp of those skilled in the art, and the present invention makes no particular limitation thereto.
此外,本发明还提供了上述海洋鱼肽粉作为食品添加剂的应用。其中海洋鱼肽粉可作为食品添加剂加入到食品中,以提高海洋低值鱼类的营养价值和生物利用度。其中,所述食品可以为中老年营养强化食品,包括面包、蛋糕等,海洋鱼肽粉的添加量为本领域技术人员所掌握,本发明对此不作特别限定。 In addition, the present invention also provides the application of the above-mentioned marine fish peptide powder as a food additive. Among them, marine fish peptide powder can be added to food as a food additive to improve the nutritional value and bioavailability of marine low-value fish. Wherein, the food may be nutrition-enhanced food for middle-aged and elderly people, including bread, cake, etc. The amount of marine fish peptide powder added is within the grasp of those skilled in the art, and the present invention does not specifically limit it.
本发明的优点在于:1)采用高压处理鱼粉原料,有利于提高鱼粉中鱼骨、鱼鳞等下脚料的蛋白质的溶解度;2)采用蛋白酶降解法生产活性肽,反应条件温和,酶解过程容易控制,对环境友好;3)改善鱼粉的营养组成,产品中以易于机体吸收的低聚肽为主。 The advantages of the present invention are: 1) High-pressure treatment of fish meal raw materials is beneficial to improve the solubility of protein in fish meal leftovers such as fish bones and scales; 2) Protease degradation method is used to produce active peptides, the reaction conditions are mild, and the enzymatic hydrolysis process is easy to control , friendly to the environment; 3) Improve the nutritional composition of fishmeal, and the products are mainly oligopeptides that are easy for the body to absorb.
本发明充分利用我国现有的丰富的海水低值鱼类资源,以脱脂的低值鱼粉为原料,利用蛋白酶酶解制备肽粉,可以改善鱼粉蛋白的功能特性,提高鱼粉的营养价值,为我国海洋低值鱼类蛋白的开发利用开辟新的途径。 The present invention makes full use of the existing abundant seawater low-value fish resources in my country, uses degreased low-value fish meal as raw material, and uses protease enzymatic hydrolysis to prepare peptide powder, which can improve the functional properties of fish meal protein and increase the nutritional value of fish meal. The development and utilization of marine low-value fish protein opens up new ways.
具体实施方式 Detailed ways
实施例1 Example 1
以脱脂海洋鱼粉为原料,按照1:10料水比加水混合均匀,在121℃、1.05kg/cm2压力下蒸煮25分钟,取出降温至60℃。调整蒸煮液pH值至9,以碱性蛋白酶Alcalase 2.4L(丹麦诺维信公司)为酶解酶,控制酶与底物浓度比为1%,在60℃下进行酶解,并保持在酶解过程中pH稳定,酶解结束后,升温至92℃,灭活10分钟,加入2g/L活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机,取压滤液浓缩至固形物12%,喷雾干燥,干燥条件为进口温度150℃,出口温度80℃,即得。 Use degreased marine fish meal as raw material, add water and mix evenly according to the ratio of 1:10 to water, cook at 121°C and 1.05kg/ cm2 pressure for 25 minutes, take it out and cool down to 60°C. Adjust the pH value of the cooking liquid to 9, use alkaline protease Alcalase 2.4L (Novozymes, Denmark) as the enzymatic enzyme, control the concentration ratio of enzyme and substrate to 1%, carry out enzymatic hydrolysis at 60°C, and keep it in the enzyme During the hydrolysis process, the pH is stable. After the enzymolysis is completed, heat up to 92°C, inactivate for 10 minutes, add 2g/L activated carbon, keep warm and stir constantly, decolorize and deodorize. 12% of the product, spray-dried, the drying conditions are inlet temperature 150 ° C, outlet temperature 80 ° C, that is.
经检测,本实施例所制得的海洋鱼肽粉中,低聚肽含量为75.50%,低聚肽粉相对分子质量均低于1370Da,是一种高质量海洋鱼肽粉。 After testing, in the marine fish peptide powder prepared in this example, the oligopeptide content is 75.50%, and the relative molecular weight of the oligopeptide powder is lower than 1370Da, which is a high-quality marine fish peptide powder.
实施例2 Example 2
以脱脂海洋鱼粉为原料,按照1:5料水比加水混合均匀,在121℃、1.05kg/cm2压力下蒸煮20分钟,取出降温至60℃。调整蒸煮液pH值至7.0,以风味蛋白酶(丹麦诺维信公司)为酶解酶,控制酶与底物浓度比为2.0%,在55℃下进行酶解,并保持在酶解过程中pH稳定,酶解结束后,升温至90℃,灭活10分钟,加入4g/L活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机,取压滤液浓缩至固形物10%,喷雾干燥,干燥条件为进口温度180℃,出口温度90℃,即得。 Use degreased marine fish meal as raw material, add water and mix evenly according to the material-to-water ratio of 1:5, cook at 121°C and 1.05kg/ cm2 pressure for 20 minutes, take it out and cool down to 60°C. Adjust the pH value of the cooking liquid to 7.0, use flavor protease (Novozymes, Denmark) as the enzymolysis enzyme, control the concentration ratio of enzyme and substrate to 2.0%, carry out enzymolysis at 55°C, and keep the pH during the enzymolysis process Stable, after the end of enzymatic hydrolysis, heat up to 90°C, inactivate for 10 minutes, add 4g/L activated carbon, keep warm and stir continuously, decolorize and deodorize, then enter the plate and frame filter press, take the press filtrate and concentrate to 10% solids, Spray drying, the drying conditions are inlet temperature 180°C, outlet temperature 90°C, to obtain.
经检测,本实施例所制得的海洋鱼肽粉中,含有低聚肽含量为62.00%,低聚肽粉相对分子质量低于1420Da,是一种高质量海洋鱼肽粉。 After testing, the marine fish peptide powder prepared in this example contains 62.00% of the oligopeptide powder, and the relative molecular weight of the oligopeptide powder is lower than 1420Da, which is a high-quality marine fish peptide powder.
实施例3 Example 3
以脱脂海洋鱼粉为原料,按照1: 12.5料水比加水混合均匀,在130℃、1.75kg/cm2压力下蒸煮30分钟,取出降温至60℃。调整蒸煮液pH值至9,以碱性蛋白酶(无锡杰能科生物工程公司)为酶解酶,控制酶与底物浓度比为2.5%,在60℃下进行酶解,并保持在酶解过程中pH稳定,酶解结束后,升温至95℃,灭活10分钟,加入2g/L活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机,取压滤液浓缩至固形物10%,喷雾干燥,干燥条件为进口温度110℃,出口温度70℃,即得。 Use degreased marine fish meal as raw material, add water and mix evenly according to the ratio of 1:12.5 to water, cook at 130°C and 1.75kg/ cm2 pressure for 30 minutes, take it out and cool down to 60°C. Adjust the pH value of the cooking liquid to 9, use alkaline protease (Wuxi Genencor Bioengineering Co., Ltd.) The pH is stable during the process. After the enzymatic hydrolysis, heat up to 95°C, inactivate for 10 minutes, add 2g/L activated carbon, keep warm and stir constantly, decolorize and deodorize, then enter the plate and frame filter press, and take the filtrate and concentrate it to a solid 10%, spray drying, the drying conditions are inlet temperature 110 ℃, outlet temperature 70 ℃, that is.
经检测,本实施例所制得的海洋鱼肽粉中,低聚肽含量为59.00%,低聚肽粉相对分子质量低于2080Da,是一种高质量海洋鱼肽粉。 After testing, the oligopeptide content of the marine fish peptide powder prepared in this example is 59.00%, and the relative molecular weight of the oligopeptide powder is lower than 2080 Da, which is a high-quality marine fish peptide powder.
实施例4 Example 4
以脱脂海洋鱼粉为原料,按照1:7.5料水比加水混合均匀,在125℃、1kg/cm2压力下蒸煮24分钟,取出降温至60℃。调整蒸煮液pH值至8.5,先以碱性蛋白酶Alcalase2.4L为酶解酶,控制酶与底物浓度比为0.5%,在55℃下进行酶解2h,然后调节pH值至7.0,加入风味蛋白酶,控制酶与底物浓度比为0.5%,在55℃下进行酶解2h,酶解结束后,升温至95℃,灭活10分钟,加入3g/L活性炭,保温并不断搅拌,脱色脱腥,然后进入板框压滤机,取压滤液浓缩至固形物15%,喷雾干燥,干燥条件为进口温度230℃,出口温度90℃,即得。 Use degreased marine fish meal as raw material, add water and mix evenly according to the material-to-water ratio of 1:7.5, cook at 125°C and 1kg/ cm2 pressure for 24 minutes, take it out and cool down to 60°C. Adjust the pH value of the cooking liquid to 8.5, first use the alkaline protease Alcalase 2.4L as the enzymatic hydrolysis enzyme, control the concentration ratio of enzyme and substrate to 0.5%, carry out enzymatic hydrolysis at 55°C for 2 hours, then adjust the pH value to 7.0, and add flavor For protease, control the concentration ratio of enzyme and substrate to 0.5%, carry out enzymolysis at 55°C for 2 hours, after the end of enzymolysis, raise the temperature to 95°C, inactivate for 10 minutes, add 3g/L activated carbon, keep warm and stir constantly, decolorize and decolorize Then enter the plate and frame filter press, take the filtrate and concentrate it to 15% solids, spray dry, the drying conditions are inlet temperature 230°C, outlet temperature 90°C, that is.
经检测,本实施例所制得的海洋鱼肽粉中,低聚肽含量为69.93%,低聚肽粉相对分子质量低于1780Da,是一种高质量海洋鱼肽粉。 After testing, the oligopeptide content of the marine fish peptide powder prepared in this example is 69.93%, and the relative molecular weight of the oligopeptide powder is lower than 1780 Da, which is a high-quality marine fish peptide powder.
实施例5 Example 5
将实施例1所制备得到的海洋鱼肽粉作为食品添加剂,按1%添加量将鱼肽粉加入到已称量好的面粉、食盐中,混匀,充分和面,静止熟化,然后经过压片、切条、干燥得到含有鱼肽粉的成品挂面。所得挂面的营养价值提高,风味更加鲜美。 The marine fish peptide powder prepared in Example 1 is used as a food additive, and the fish peptide powder is added to the weighed flour and salt in an amount of 1%, mixed evenly, fully kneaded, statically matured, and then pressed Slice, cut into strips, and dry to obtain finished dried noodles containing fish peptide powder. The nutritional value of the obtained dried noodles is improved, and the flavor is more delicious.
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