CN104110834A - Electric water heater - Google Patents
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- CN104110834A CN104110834A CN201410142910.3A CN201410142910A CN104110834A CN 104110834 A CN104110834 A CN 104110834A CN 201410142910 A CN201410142910 A CN 201410142910A CN 104110834 A CN104110834 A CN 104110834A
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Abstract
本发明公开了一种电热水器,包括:外壳、内胆、第一封堵件、第二封堵件、保温层以及电控盒。外壳的两端分别设有外壳左端盖和外壳右端盖。内胆设在外壳内,内胆的两端分别设有内胆左端盖和内胆右端盖。第一封堵件设在外壳左端盖和内胆左端盖之间。第二封堵件设在外壳右端盖和内胆右端盖之间。保温层填充在外壳和内胆之间。电控盒设在第二封堵件内。根据本发明实施例的电热水器,可提高电热水器的美观度及性能,使得电热水器结构合理、生产工艺简单、生产效率提高。同时发泡料的填充量可适当增加,从而提高保温层的保温、隔热性能,进而降低电热水器的能耗。
The invention discloses an electric water heater, which comprises: a shell, an inner tank, a first blocking piece, a second blocking piece, a thermal insulation layer and an electric control box. The two ends of the shell are respectively provided with a left end cover of the shell and a right end cover of the shell. The liner is arranged in the shell, and the two ends of the liner are respectively provided with a left end cover of the liner and a right end cover of the liner. The first blocking member is arranged between the left end cap of the shell and the left end cap of the inner tank. The second blocking member is arranged between the right end cover of the shell and the right end cover of the inner tank. The insulation layer is filled between the shell and the liner. The electric control box is arranged in the second blocking member. According to the electric water heater of the embodiment of the present invention, the appearance and performance of the electric water heater can be improved, so that the structure of the electric water heater is reasonable, the production process is simple, and the production efficiency is improved. At the same time, the filling amount of the foaming material can be appropriately increased, thereby improving the thermal insulation and thermal insulation performance of the thermal insulation layer, and further reducing the energy consumption of the electric water heater.
Description
技术领域technical field
本发明涉及家电领域,尤其是涉及一种电热水器。The invention relates to the field of household appliances, in particular to an electric water heater.
背景技术Background technique
随着国家相关家电节能标准的提高,使得电热水器的节能要求也越来越高。电热水器的保温性能的好坏直接决定了其能耗大小,而电热水器的整体保温性能主要取决于电热水器的保温层的结构及保温性能。With the improvement of the relevant national energy-saving standards for household appliances, the energy-saving requirements for electric water heaters are also getting higher and higher. The insulation performance of an electric water heater directly determines its energy consumption, and the overall insulation performance of an electric water heater mainly depends on the structure and insulation performance of the insulation layer of the electric water heater.
相关技术中公开的电热水器的保温层中,填充的发泡料一般采用自由发泡或者低填充量发泡(过填充量通常小于5%),填充量过低容易出现内胆部分区域并不能被保温材料完全包裹,导致保温薄弱点的存在,而且还会导致不同部位的保温层密度、导热系数、强度等性能差异过大,使得保温层的保温效果不均匀。In the insulation layer of the electric water heater disclosed in the related art, the filled foaming material generally adopts free foaming or foaming with a low filling amount (the overfilling amount is usually less than 5%). It is completely wrapped by the insulation material, which leads to the existence of weak points in the insulation, and also leads to excessive differences in the density, thermal conductivity, and strength of the insulation layer at different parts, making the insulation effect of the insulation layer uneven.
而在电热水器的生产过程中,如果仅增加发泡料的填充量,会产生不利后果。例如,外壳端盖会被发泡料的膨胀力破坏,导致外壳端盖变形甚至爆裂,又例如在发泡料的泡沫收缩时,外壳端盖会下陷,进而影响电热水器的外观质量。而且过多的发泡料会污染内胆胆口处电控室内的元器件以及外壳端盖,影响电热水器的性能及外观。However, in the production process of electric water heaters, if only the filling amount of the foaming material is increased, adverse consequences will be produced. For example, the shell end cover will be damaged by the expansion force of the foam material, causing the shell end cover to deform or even burst. For example, when the foam of the foam material shrinks, the shell end cover will sink, thereby affecting the appearance quality of the electric water heater. Moreover, too much foaming material will pollute the components and parts in the electric control room at the mouth of the liner and the end cover of the shell, which will affect the performance and appearance of the electric water heater.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题。为此,本发明的目的在于提供一种电热水器,该电热水器的外观及性能可不受影响,且结构设计合理、整体保温性能优异。The present invention aims to solve at least the technical problems existing in the prior art. For this reason, the purpose of the present invention is to provide an electric water heater, the appearance and performance of the electric water heater are not affected, and the structural design is reasonable, and the overall thermal insulation performance is excellent.
根据本发明实施例的电热水器,包括:外壳,所述外壳的两端分别设有外壳左端盖和外壳右端盖;内胆,所述内胆设在所述外壳内,所述内胆的两端分别设有内胆左端盖和内胆右端盖;第一封堵件,所述第一封堵件设在所述外壳左端盖和所述内胆左端盖之间;第二封堵件,所述第二封堵件设在所述外壳右端盖和所述内胆右端盖之间;保温层,所述保温层填充在所述外壳和所述内胆之间;以及电控盒,所述电控盒设在所述第二封堵件内。The electric water heater according to the embodiment of the present invention comprises: a shell, the two ends of the shell are respectively provided with a left end cover of the shell and a right end cover of the shell; The left end cover of the inner tank and the right end cover of the inner tank are respectively provided at the ends; the first blocking member is arranged between the left end cover of the outer casing and the left end cover of the inner container; the second blocking member, The second blocking member is arranged between the right end cover of the outer shell and the right end cover of the inner tank; an insulation layer, the insulating layer is filled between the outer shell and the inner tank; and an electric control box, the The electric control box is arranged in the second blocking member.
根据本发明实施例的电热水器,在不改变保温层厚度及其他构件的模具结构设计的前提下,通过设置第一封堵件和第二封堵件,可避免外壳左端盖和外壳右端盖变形,同时避免发泡料污染外壳左端盖、外壳右端盖和电控盒,从而提高电热水器的美观度及性能,使得电热水器结构合理、生产工艺简单、生产效率提高。同时,发泡料的填充量可适当增加,以避免发泡空间内存在未被发泡料填充满的区域,从而提高保温层的保温、隔热性能,进而降低电热水器的能耗。According to the electric water heater of the embodiment of the present invention, under the premise of not changing the thickness of the insulation layer and the mold structure design of other components, the deformation of the left end cover and the right end cover of the housing can be avoided by setting the first blocking part and the second blocking part , and at the same time prevent the foam material from contaminating the left end cover of the shell, the right end cover of the shell and the electric control box, thereby improving the aesthetics and performance of the electric water heater, making the electric water heater reasonable in structure, simple in production process, and high in production efficiency. At the same time, the filling amount of the foaming material can be appropriately increased to avoid areas not filled with the foaming material in the foaming space, thereby improving the thermal insulation and heat insulation performance of the insulation layer, thereby reducing the energy consumption of the electric water heater.
另外,根据本发明的电热水器还可具有如下附加技术特征:In addition, the electric water heater according to the present invention can also have the following additional technical features:
在本发明的一些实施例中,所述第一封堵件的左端面与所述外壳左端盖的内表面贴合,所述第一封堵件的右端面与所述内胆左端盖的外表面贴合。从而避免外壳左端盖变形。同时,可使得第一封堵件对内胆具有一定的定位作用。In some embodiments of the present invention, the left end surface of the first blocking member is in contact with the inner surface of the left end cover of the housing, and the right end surface of the first blocking member is in contact with the outer surface of the left end cover of the inner container. Surface fit. Thereby avoiding deformation of the left end cover of the casing. At the same time, the first blocking member can have a certain positioning effect on the inner container.
在本发明的一些具体实施例中,所述第一封堵件包括:第一封堵板体,所述第一封堵板体的外周面与所述外壳的内表面贴合,且所述第一封堵板体的左端面与所述外壳左端盖的内表面贴合;第一凸台,所述第一凸台设在所述第一封堵板体的右侧且与所述第一封堵板体的中心线重合,其中第一凸台的右端面形成为与所述内胆左端盖的外表面配合的形状。In some specific embodiments of the present invention, the first blocking member includes: a first blocking plate, the outer peripheral surface of the first blocking plate is in contact with the inner surface of the shell, and the The left end surface of the first blocking plate is attached to the inner surface of the left end cover of the housing; the first boss is arranged on the right side of the first blocking plate and is connected to the first boss. The centerlines of the blocking plate coincide, and the right end surface of the first boss is formed to match the outer surface of the left end cover of the inner container.
更具体地,所述第一凸台的右端面形成为弧面。More specifically, the right end surface of the first boss is formed as an arc surface.
在本发明的一些具体实施例中,所述第二封堵件的右端面与所述外壳右端盖的内表面贴合,且所述第二封堵件的左端面与所述内胆右端盖的外表面贴合。从而避免外壳右端盖变形。且第二封堵件的左端面与内胆右端盖的外表面贴合,可避免发泡料进入到第二封堵件中的用于安装电控盒的空间内,进而避免发泡液污染电控盒。In some specific embodiments of the present invention, the right end surface of the second blocking member is in contact with the inner surface of the right end cap of the housing, and the left end surface of the second blocking member is in contact with the right end cap of the inner container. The outer surface fits. Thereby avoiding deformation of the right end cover of the housing. In addition, the left end surface of the second blocking part is attached to the outer surface of the right end cover of the inner tank, which can prevent the foaming material from entering the space for installing the electric control box in the second blocking part, thereby avoiding the pollution of the foaming liquid Electric control box.
具体地,所述第二封堵件包括:第二封堵板体,所述第二封堵板体的外周面与所述外壳的内表面贴合,且所述第二封堵板体的右端面与所述外壳右端盖的内表面贴合;第二凸台,所述第二凸台设在所述第二封堵板体的左侧,所述第二凸台的中心线与所述第二封堵板体的中心线重合,其中所述第二封堵板体和所述第二凸台内限定出用于放置所述电控盒的通孔。Specifically, the second blocking member includes: a second blocking plate body, the outer peripheral surface of the second blocking plate body is in contact with the inner surface of the housing, and the second blocking plate body The right end surface is attached to the inner surface of the right end cover of the housing; the second boss is arranged on the left side of the second blocking plate, and the center line of the second boss is in line with the The centerlines of the second blocking plate coincide with each other, wherein the second blocking plate and the second boss define a through hole for placing the electric control box.
更具体地,所述通孔的中心线与所述第二凸台的中心线重合。More specifically, the centerline of the through hole coincides with the centerline of the second boss.
进一步地,所述内胆右端盖的外表面上设有法兰,其中所述电控盒通过所述法兰安装至所述通孔内,所述法兰的外周面和所述内胆右端盖的外表面之间设有防溢料圈。Further, a flange is provided on the outer surface of the right end cover of the liner, wherein the electric control box is installed into the through hole through the flange, and the outer peripheral surface of the flange and the right end of the liner An anti-spill ring is provided between the outer surfaces of the cover.
可选地,所述防溢料圈为柔性保温材料。其中,防溢料圈具有一定的柔性,从而使得防溢料圈可根据需要改变形状,进而使得防溢料圈可完全贴合在内壳右端盖、第二凸台及法兰上。而且,防溢料圈可承受发泡料的膨胀力,从而避免防溢料圈损坏失效。而防溢料圈具有一定的保温性能,可减少电热水器的热量流失。Optionally, the anti-overflow ring is a flexible thermal insulation material. Wherein, the anti-overflow ring has certain flexibility, so that the shape of the anti-overflow ring can be changed according to needs, so that the anti-overflow ring can be completely attached to the right end cover of the inner shell, the second boss and the flange. Moreover, the anti-overflow ring can withstand the expansion force of the foaming material, thereby avoiding damage and failure of the anti-overflow ring. The anti-spill ring has a certain thermal insulation performance, which can reduce the heat loss of the electric water heater.
有利地,所述防溢料圈为海绵、橡塑保温棉或气凝胶绝热毡。Advantageously, the anti-overflow ring is sponge, rubber and plastic thermal insulation cotton or airgel thermal insulation blanket.
更进一步地,所述防溢料圈上设有胶黏剂,所述防溢料圈通过所述胶黏剂连接至所述内胆右端盖的外表面上。从而进一步防止发泡料渗入法兰内,避免发泡料污染法兰上的元器件。Furthermore, an adhesive is provided on the anti-spill ring, and the anti-spill ring is connected to the outer surface of the right end cover of the inner container through the adhesive. Thereby further preventing the foaming material from penetrating into the flange and preventing the foaming material from contaminating components on the flange.
可选地,所述第一封堵件和所述第二封堵件的材料为硬质聚氨酯(PU)泡沫板、膨胀聚苯乙烯(EPS)泡沫板、挤塑聚苯乙烯(XPS)泡沫板、酚醛(PF)泡沫板中的至少一种。由此,第一封堵件和第二封堵件均具有一定的弹性,使得第一封堵件和第二封堵件对发泡料的膨胀力具有一定的缓冲作用,且使得膨胀力分布更加均匀。而且,第一封堵件和第二封堵件均具有优异的保温性能,从而进一步减少电热水器的能量损耗。Optionally, the materials of the first blocking member and the second blocking member are rigid polyurethane (PU) foam board, expanded polystyrene (EPS) foam board, extruded polystyrene (XPS) foam At least one of board, phenolic (PF) foam board. Therefore, both the first blocking member and the second blocking member have a certain degree of elasticity, so that the first blocking member and the second blocking member have a certain buffering effect on the expansion force of the foaming material, and the expansion force is distributed more uniform. Moreover, both the first blocking part and the second blocking part have excellent thermal insulation properties, thereby further reducing energy loss of the electric water heater.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的电热水器的结构示意图。Fig. 1 is a schematic structural view of an electric water heater according to an embodiment of the present invention.
附图标记:Reference signs:
电热水器100、Electric water heater 100,
内胆1、内胆左端盖101、内胆右端盖102、Inner tank 1, inner tank left end cover 101, inner tank right end cover 102,
外壳2、外壳左端盖201、外壳右端盖202、维修盖203、Shell 2, shell left end cover 201, shell right end cover 202, maintenance cover 203,
保温层3、Insulation layer 3,
进水管41、出水管42、镁棒43、加热器44、Water inlet pipe 41, water outlet pipe 42, magnesium rod 43, heater 44,
电控盒5、Electric control box 5,
第一封堵件6、第一封堵板体61、第一凸台62、The first blocking member 6, the first blocking plate body 61, the first boss 62,
第二封堵件7、第二封堵板体71、第二凸台72、通孔73、The second blocking member 7, the second blocking plate body 71, the second boss 72, the through hole 73,
防溢料圈8、法兰9、Anti-overflow ring 8, flange 9,
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“厚度”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "center", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面参考图1描述根据本发明实施例的电热水器100。An electric water heater 100 according to an embodiment of the present invention will be described below with reference to FIG. 1 .
根据本发明实施例的电热水器100,如图1所示,包括:外壳2、内胆1、第一封堵件6、第二封堵件7、保温层3以及电控盒5。An electric water heater 100 according to an embodiment of the present invention, as shown in FIG. 1 , includes: a casing 2 , an inner tank 1 , a first blocking member 6 , a second blocking member 7 , an insulating layer 3 and an electric control box 5 .
其中,外壳2的两端分别设有外壳左端盖201和外壳右端盖202,内胆1设在外壳2内,内胆1的两端分别设有内胆左端盖101和内胆右端盖102。Wherein, the two ends of shell 2 are provided with shell left end cap 201 and shell right end cap 202 respectively, liner 1 is arranged in shell 2, and the two ends of liner 1 are respectively provided with liner left end cap 101 and liner right end cap 102.
在图1所示的示例中,内胆1的形状为大体圆柱形,内胆1的中心轴线沿左右方向水平设置,内胆1的左右端面分别为弧面,也就是说,内胆左端盖101和内胆右端盖102的外表面分别为弧面。外壳2的形状也为大体圆柱形,外壳2与内胆1同轴设置。当然,本发明实施例不限于此,外壳2与内胆1还可为其他形状,这里不作具体限定。In the example shown in Figure 1, the shape of the inner tank 1 is substantially cylindrical, the central axis of the inner tank 1 is horizontally arranged along the left and right directions, and the left and right end surfaces of the inner tank 1 are arc surfaces respectively, that is to say, the left end cover of the inner tank is The outer surfaces of 101 and the right end cover 102 of the inner container are arc surfaces respectively. The shape of the shell 2 is also substantially cylindrical, and the shell 2 is coaxially arranged with the liner 1 . Of course, the embodiment of the present invention is not limited thereto, and the outer shell 2 and the inner container 1 may also have other shapes, which are not specifically limited here.
参照图1,第一封堵件6设在外壳左端盖201和内胆左端盖101之间,第二封堵件7设在外壳右端盖202和内胆右端盖102之间,保温层3填充在外壳2和内胆1之间。Referring to Fig. 1, the first blocking member 6 is arranged between the left end cap 201 of the shell and the left end cap 101 of the inner container, the second blocking member 7 is arranged between the right end cap 202 of the outer shell and the right end cap 102 of the inner container, and the insulation layer 3 is filled Between the shell 2 and the liner 1.
具体地,第一封堵件6、第二封堵件7、内胆1和外壳2之间限定的空间为发泡空间,发泡料在发泡空间内发泡形成上述保温层3。可选地,发泡料为聚氨酯发泡料。Specifically, the space defined between the first blocking member 6 , the second blocking member 7 , the liner 1 and the outer shell 2 is a foaming space, and the foaming material is foamed in the foaming space to form the above-mentioned thermal insulation layer 3 . Optionally, the foaming material is polyurethane foaming material.
其中,发泡料在发泡过程中产生膨胀力,由于第一封堵件6设在外壳左端盖201和内胆左端盖101之间,第二封堵件7设在外壳右端盖202和内胆右端盖102之间,使得发泡料分别与外壳左端盖201、外壳右端盖202的接触面积减少,甚至发泡料不与外壳左端盖201、外壳右端盖202接触,也就是说,第一封堵件6和第二封堵件7具有堵住发泡料的作用,为方便说明,在下面的描述中均将“堵住发泡料”的作用称为“堵泡”作用。Wherein, the foaming material generates expansion force during the foaming process, since the first blocking member 6 is arranged between the left end cap 201 of the outer shell and the left end cap 101 of the inner tank, the second blocking member 7 is arranged between the right end cap 202 of the outer shell and the inner container. Between the right end caps 102 of the gallbladder, the contact area between the foaming material and the left end cap 201 of the shell and the right end cap 202 of the shell is reduced, and even the foaming material does not contact the left end cap 201 of the shell and the right end cap 202 of the shell, that is to say, the first The blocking member 6 and the second blocking member 7 have the function of blocking the foaming material. For the convenience of description, the function of “blocking the foaming material” is referred to as “blocking foam” in the following description.
由于第一封堵件6和第二封堵件7具有堵泡作用,从而避免了发泡料污染外壳左端盖201和外壳右端盖202,且可缓冲、分散发泡料的膨胀力,使得外壳左端盖201和外壳右端盖202受到的膨胀力较小甚至不受膨胀力作用,因此外壳左端盖201和外壳右端盖202不会因膨胀力作用而变形。同时,在发泡后期当发泡料发生收缩时,第一封堵件6和第二封堵件7也会缓冲发泡料的收缩应力,从而避免外壳左端盖201和外壳右端盖202发生内陷。由此,第一封堵件6和第二封堵件7的设置可提高电热水器100的美观度,且不用改变保温层3厚度及其他构件的模具结构设计,从而使得电热水器100的结构简单、合理,生产工艺简单,加工效率高。Because the first sealing member 6 and the second sealing member 7 have the effect of blocking foam, thereby avoiding the foaming material from contaminating the left end cover 201 and the right end cover 202 of the housing, and can buffer and disperse the expansion force of the foaming material, so that the outer shell The left end cap 201 and the right shell end cap 202 are subjected to little or no expansion force, so the left shell end cap 201 and the right shell end cap 202 will not be deformed by the expansion force. At the same time, when the foaming material shrinks in the later stage of foaming, the first blocking member 6 and the second sealing member 7 will also buffer the shrinkage stress of the foaming material, thereby avoiding the inner shell left end cap 201 and the shell right end cap 202. trap. Thus, the setting of the first blocking member 6 and the second blocking member 7 can improve the aesthetics of the electric water heater 100 without changing the thickness of the insulation layer 3 and the mold structure design of other components, thereby making the structure of the electric water heater 100 simple , Reasonable, simple production process, high processing efficiency.
另外,由于外壳左端盖201和外壳右端盖202不易变形,因此发泡料的填充量可适当增加,例如在本发明的一个具体示例中,当发泡料的过填充量为10-20%时,外壳左端盖201和外壳右端盖202仍能保持形状不变。In addition, since the left end cap 201 of the housing and the right end cap 202 of the housing are not easily deformed, the filling amount of the foaming material can be appropriately increased. For example, in a specific example of the present invention, when the overfilling amount of the foaming material is 10-20% , the left end cover 201 of the housing and the right end cover 202 of the housing can still maintain the same shape.
发泡料填充量的适当增加,可便于形成密度更高、分布更均匀、导热系数更低、强度更大的保温层3,从而提高保温层3的保温、隔热性能,进而降低电热水器100的能耗。例如在本发明的一个具体示例中,电热水器100可提高1-2个能效等级。Appropriate increase in the filling amount of the foaming material can facilitate the formation of the thermal insulation layer 3 with higher density, more uniform distribution, lower thermal conductivity, and greater strength, thereby improving the thermal insulation and thermal insulation performance of the thermal insulation layer 3, thereby reducing the 100 ℃ of the electric water heater. energy consumption. For example, in a specific example of the present invention, the electric water heater 100 can improve the energy efficiency level by 1-2.
而且,发泡料填充量的适当增加,也可有效避免发泡空间未被保温层3填满的情况,尤其可避免保温层3在内胆左端盖101和内胆右端盖102处存在未被发泡料填充满的区域。由此,可确保内胆左端盖101和内胆右端盖102上能够被密度均匀的保温层3包裹、密封,从而提高电热水器100的整体保温效果。Moreover, the appropriate increase of the filling amount of the foaming material can also effectively avoid the situation that the foaming space is not filled by the insulation layer 3, especially the insulation layer 3 can be prevented from having unfilled space at the left end cover 101 of the inner container and the right end cover 102 of the inner container. Foam filled area. Thereby, it can be ensured that the left end cover 101 of the inner tank and the right end cover 102 of the inner tank can be wrapped and sealed by the thermal insulation layer 3 with uniform density, thereby improving the overall thermal insulation effect of the electric water heater 100 .
参照图1,电控盒5设在第二封堵件7内,从而避免发泡料污染电控盒5。Referring to FIG. 1 , the electric control box 5 is arranged in the second blocking member 7 , so as to prevent the foam material from polluting the electric control box 5 .
进一步地,如图1所示,电热水器100还包括镁棒43、进水管41、出水管42和加热器44,镁棒43、进水管41、出水管42和加热器44的一端分别伸入到内胆1内,镁棒43的另一端穿过内胆1伸入至发泡空间内,进水管41和出水管42的另一端分别穿过内胆1、保温层3、外壳2后伸出,加热器44的另一端与电控盒5电连接。其中,进水管41和出水管42均采用具有防电墙功能的管件。需要说明的是,镁棒43、进水管41、出水管42和加热器44的工作原理及具有防电墙功能的管件的结构、原理等均为现有技术,这里不再具体描述。Further, as shown in Figure 1, the electric water heater 100 also includes a magnesium rod 43, a water inlet pipe 41, a water outlet pipe 42 and a heater 44, and one end of the magnesium rod 43, the water inlet pipe 41, the water outlet pipe 42 and the heater 44 extends into the Into the inner tank 1, the other end of the magnesium rod 43 passes through the inner tank 1 and extends into the foaming space, and the other ends of the water inlet pipe 41 and the water outlet pipe 42 respectively pass through the inner tank 1, the insulation layer 3, and the outer shell 2 to extend back Out, the other end of heater 44 is electrically connected with electric control box 5. Wherein, the water inlet pipe 41 and the water outlet pipe 42 both adopt pipe fittings with the function of an electric wall. It should be noted that the working principles of the magnesium rod 43 , the water inlet pipe 41 , the water outlet pipe 42 and the heater 44 and the structure and principle of the pipe fittings with the function of an electric wall are all prior art, and will not be described in detail here.
根据本发明实施例的电热水器100,在不改变保温层3厚度及其他构件的模具结构设计的前提下,通过设置第一封堵件6和第二封堵件7,可避免外壳左端盖201和外壳右端盖202变形,同时避免发泡料污染外壳左端盖201、外壳右端盖202和电控盒5,从而提高电热水器100的美观度及性能,使得电热水器100结构合理、生产工艺简单、生产效率提高。同时,发泡料的填充量可适当增加,以避免发泡空间内存在未被发泡料填充满的区域,从而提高保温层3的保温、隔热性能,进而降低电热水器100的能耗。According to the electric water heater 100 of the embodiment of the present invention, under the premise of not changing the thickness of the insulation layer 3 and the mold structure design of other components, by setting the first blocking part 6 and the second blocking part 7, the left end cover 201 of the shell can be avoided. and the deformation of the right end cover 202 of the shell, and at the same time prevent the foam material from contaminating the left end cover 201 of the shell, the right end cover 202 of the shell, and the electric control box 5, thereby improving the aesthetics and performance of the electric water heater 100, making the electric water heater 100 reasonable in structure, simple in production process, Increased productivity. At the same time, the filling amount of the foaming material can be appropriately increased to avoid areas not filled with the foaming material in the foaming space, thereby improving the thermal insulation and heat insulation performance of the thermal insulation layer 3 and reducing the energy consumption of the electric water heater 100 .
在本发明的一些实施例中,如图1所示,第一封堵件6的左端面与外壳左端盖201的内表面贴合,第一封堵件6的右端面与内胆左端盖101的外表面贴合。In some embodiments of the present invention, as shown in FIG. 1 , the left end surface of the first blocking member 6 is attached to the inner surface of the left end cover 201 of the casing, and the right end surface of the first blocking member 6 is attached to the left end cover 101 of the inner container. The outer surface fits.
其中,第一封堵件6的左端面与外壳左端盖201的内表面贴合,使得第一封堵件6的左端面与外壳左端盖201之间不存在间隙,因此发泡料无法渗入至第一封堵件6的左端面与外壳左端盖201之间,从而避免外壳左端盖201变形。Wherein, the left end surface of the first blocking member 6 is attached to the inner surface of the left end cover 201 of the casing, so that there is no gap between the left end surface of the first blocking member 6 and the left end cover 201 of the casing, so the foaming material cannot penetrate into the Between the left end surface of the first blocking member 6 and the left end cover 201 of the housing, the deformation of the left end cover 201 of the housing is avoided.
而第一封堵件6的右端面与内胆左端盖101的外表面贴合,可使得第一封堵件6对内胆1具有一定的定位作用。具体地,电热水器100还包括壁挂件(图未示出),电热水器100通过壁挂件固定在墙体上,当装配壁挂件时,第一封堵件6可防止内胆1与外壳2之间错位移动。需要说明的是,壁挂件可采用现有技术中的用于将电热水器100固定在墙体上的壁挂件,这里不做具体限定。And the right end surface of the first blocking member 6 is attached to the outer surface of the left end cover 101 of the inner container, so that the first blocking member 6 has a certain positioning effect on the inner container 1 . Specifically, the electric water heater 100 also includes a wall hanging piece (not shown in the figure). The electric water heater 100 is fixed on the wall through the wall hanging piece. Dislocation movement between. It should be noted that the wall hanging piece may be a wall hanging piece used for fixing the electric water heater 100 on the wall in the prior art, which is not specifically limited here.
在本发明的一个具体实施例中,如图1所示,第一封堵件6包括第一封堵板体61和第一凸台62。In a specific embodiment of the present invention, as shown in FIG. 1 , the first blocking member 6 includes a first blocking plate body 61 and a first boss 62 .
其中,第一封堵板体61的外周面与外壳2的内表面贴合,且第一封堵板体61的左端面与外壳左端盖201的内表面贴合。Wherein, the outer peripheral surface of the first blocking plate 61 is attached to the inner surface of the casing 2 , and the left end surface of the first blocking plate 61 is attached to the inner surface of the left end cover 201 of the casing.
也就是说,如图1所示,第一封堵板体61的左端面的形状与外壳左端盖201的内表面的形状相同,第一封堵板体61的左端面的面积与外壳左端盖201的内表面面积大体相等,由此,可便于第一封堵件6的定位,且发泡料无法渗入至第一封堵板体61和外壳左端盖201之间,同时,外壳左端盖201也可受到第一封堵板体61的均匀的支撑作用力,从而进一步保证外壳左端盖201不易变形。可选地,如图1所示,第一封堵板体61形成为厚度均匀的板件。That is to say, as shown in FIG. 1 , the shape of the left end surface of the first blocking plate body 61 is the same as the shape of the inner surface of the left end cover 201 of the casing, and the area of the left end surface of the first blocking plate body 61 is the same as that of the left end cover of the casing. The inner surface areas of 201 are substantially equal, thereby facilitating the positioning of the first blocking member 6, and the foaming material cannot penetrate between the first blocking plate body 61 and the left end cover 201 of the housing. At the same time, the left end cover 201 of the housing It can also be supported by the uniform supporting force of the first blocking plate 61, thereby further ensuring that the left end cover 201 of the housing is not easily deformed. Optionally, as shown in FIG. 1 , the first blocking plate body 61 is formed as a plate with uniform thickness.
参照图1,第一凸台62设在第一封堵板体61的右侧,第一凸台62与第一封堵板体61的中心线重合,其中第一凸台62的右端面形成为与内胆左端盖101的外表面配合的形状。Referring to Fig. 1, the first boss 62 is arranged on the right side of the first blocking plate body 61, and the first boss 62 coincides with the center line of the first blocking plate body 61, wherein the right end surface of the first boss 62 forms a It is a shape matched with the outer surface of the inner container left end cover 101.
具体地,第一凸台62的形状为大体圆柱形,第一凸台62的中心线与内胆1的中心线也重合,第一凸台62的右端面面积小于内胆左端盖101的外表面面积。Specifically, the shape of the first boss 62 is substantially cylindrical, and the centerline of the first boss 62 coincides with the centerline of the liner 1. surface area.
更具体地,如图1所示,由于内胆1的左端盖的外表面为弧面,因此第一凸台62的右端面形成为与之配合的弧面。例如在图1所示的示例中,第一凸台62的右端面形成为朝向远离内胆1的方向弯曲的弧面。More specifically, as shown in FIG. 1 , since the outer surface of the left end cover of the inner container 1 is an arc surface, the right end surface of the first boss 62 is formed as an arc surface matched therewith. For example, in the example shown in FIG. 1 , the right end surface of the first boss 62 is formed as an arc surface that curves away from the inner container 1 .
在本发明的一些具体实施例中,第二封堵件7的右端面与外壳右端盖202的内表面贴合,使得第二封堵件7的右端面与外壳右端盖202之间不存在间隙,因此发泡料无法渗入至第二封堵件7的右端面与外壳右端盖202之间,从而避免外壳右端盖202变形。且第二封堵件7的左端面与内胆右端盖102的外表面贴合,从而可以避免发泡料进入到第二封堵件7中的用于安装电控盒5的空间内,进而避免发泡液污染电控盒5。In some specific embodiments of the present invention, the right end surface of the second blocking member 7 fits with the inner surface of the right end cover 202 of the casing, so that there is no gap between the right end surface of the second blocking member 7 and the right end cover 202 of the casing , so the foaming material cannot infiltrate between the right end surface of the second blocking member 7 and the right end cover 202 of the housing, thereby avoiding deformation of the right end cover 202 of the housing. And the left end surface of the second blocking member 7 is attached to the outer surface of the right end cover 102 of the inner container, so that the foaming material can be prevented from entering the space for installing the electric control box 5 in the second blocking member 7, and then Avoid the foaming liquid from polluting the electric control box 5.
在本发明的一个具体实施例中,如图1所示,第二封堵件7包括第二封堵板体71和第二凸台72。In a specific embodiment of the present invention, as shown in FIG. 1 , the second blocking member 7 includes a second blocking plate body 71 and a second boss 72 .
其中,第二封堵板体71的外周面与外壳2的内表面贴合,且第二封堵板体71的右端面与外壳右端盖202的内表面贴合。Wherein, the outer peripheral surface of the second blocking plate 71 is attached to the inner surface of the casing 2 , and the right end surface of the second blocking plate 71 is attached to the inner surface of the right end cover 202 of the casing.
也就是说,如图1所示,第二封堵板体71的右端面的形状与外壳右端盖202的内表面的形状相同,第二封堵板体71的右端面的面积与外壳右端盖202的内表面面积大体相等,由此,可便于第二封堵件7的定位,且发泡料无法渗入至第二封堵板体71和外壳右端盖202之间,同时,外壳右端盖202也可受到第二封堵板体71的均匀的支撑作用力,从而进一步保证外壳右端盖202不易变形。可选地,如图1所示,第二封堵板体71形成为厚度均匀的板件。That is to say, as shown in Figure 1, the shape of the right end surface of the second blocking plate body 71 is the same as the shape of the inner surface of the housing right end cover 202, and the area of the right end surface of the second sealing plate body 71 is the same as that of the housing right end cover. The inner surface areas of 202 are substantially equal, thereby facilitating the positioning of the second blocking member 7, and the foaming material cannot penetrate between the second blocking plate body 71 and the right end cover 202 of the housing. At the same time, the right end cover 202 of the housing It can also be supported by the uniform supporting force of the second blocking plate 71, thereby further ensuring that the right end cover 202 of the housing is not easily deformed. Optionally, as shown in FIG. 1 , the second blocking plate body 71 is formed as a plate with uniform thickness.
参照图1,第二凸台72设在第二封堵板体71的左侧,第二凸台72的中心线与第二封堵板体71的中心线重合,其中第二封堵板体71和第二凸台72内限定出用于放置电控盒5的通孔73。Referring to Fig. 1, the second boss 72 is arranged on the left side of the second blocking plate body 71, and the center line of the second boss 72 coincides with the center line of the second blocking plate body 71, wherein the second blocking plate body 71 and the second boss 72 define a through hole 73 for placing the electric control box 5 .
具体地,第二凸台72的中心线与内胆1的中心线重合,第二凸台72的左端面的除去通孔73的面积小于内胆右端盖102的外表面面积。Specifically, the centerline of the second boss 72 coincides with the centerline of the inner container 1 , and the area of the left end surface of the second boss 72 excluding the through hole 73 is smaller than the outer surface area of the right end cover 102 of the inner container.
更具体地,在左右方向上,通孔73贯通第二封堵件7,此时,第二封堵件7形成为环形。可选地,通孔73为圆形孔,通孔73的中心线与第二凸台72的中心线重合。More specifically, in the left-right direction, the through hole 73 passes through the second blocking member 7, and at this time, the second blocking member 7 is formed in a ring shape. Optionally, the through hole 73 is a circular hole, and the centerline of the through hole 73 coincides with the centerline of the second boss 72 .
进一步地,如图1所示,外壳右端盖202上还设有在外壳右端盖202的厚度方向上贯通的门孔,电热水器100还包括维修盖203,维修盖203设在外壳右端盖202上以打开或关闭门孔。由此,可便于维修或更换电控盒5,从而方便电热水器100的维修。Further, as shown in FIG. 1 , the right end cover 202 of the housing is also provided with a door hole through the thickness direction of the right end cover 202 of the housing. to open or close the door opening. Therefore, it is convenient to maintain or replace the electric control box 5 , thereby facilitating the maintenance of the electric water heater 100 .
在本发明的一些实施例中,如图1所示,内胆右端盖102的外表面上设有法兰9,其中电控盒5通过法兰9安装至通孔73内,法兰9的外周面和内胆右端盖102的外表面之间设有防溢料圈8。In some embodiments of the present invention, as shown in Figure 1, a flange 9 is provided on the outer surface of the right end cover 102 of the inner container, wherein the electric control box 5 is installed into the through hole 73 through the flange 9, and the flange 9 An anti-overflow ring 8 is provided between the outer peripheral surface and the outer surface of the right end cover 102 of the inner container.
具体地,电控盒5还包括限温器(图未示出)、温控器(图未示出)等元器件,其中,限温器及温控器等元器件的结构、原理等均为现有技术,这里不再详细描述。在图1的示例中,加热器44的另一端固定在法兰9上,且加热器44的另一端穿过法兰9与电控盒5电连接。Specifically, the electric control box 5 also includes components such as a temperature limiter (not shown in the figure) and a temperature controller (not shown in the figure), wherein the structures and principles of the temperature limiter and the temperature controller are the same. As the prior art, it will not be described in detail here. In the example of FIG. 1 , the other end of the heater 44 is fixed on the flange 9 , and the other end of the heater 44 is electrically connected to the electric control box 5 through the flange 9 .
具体地,防溢料圈8外套在法兰9上,且防溢料圈8的左端面贴合在内胆右端盖102上,防溢料圈8的右端面贴合在第二凸台72的左端面上,从而防止发泡料渗入法兰9或通孔73内,进而避免发泡料污染法兰9及电控盒5内的元器件。Specifically, the anti-overflow ring 8 is overlaid on the flange 9, and the left end surface of the anti-overflow ring 8 is attached to the right end cover 102 of the liner, and the right end surface of the anti-overflow ring 8 is attached to the second boss 72 On the left end face of the flange 9, thereby preventing the foaming material from penetrating into the flange 9 or the through hole 73, thereby preventing the foaming material from polluting the components in the flange 9 and the electric control box 5.
更具体地,防溢料圈8为柔性保温材料。其中,防溢料圈8具有一定的柔性,从而使得防溢料圈8可根据需要改变形状,进而使得防溢料圈8可完全贴合在内胆右端盖102、第二凸台72及法兰9上。而且防溢料圈8可承受发泡料的膨胀力,从而避免防溢料圈8损坏失效。而防溢料圈8具有一定的保温性能,可减少电热水器100的热量流失。More specifically, the anti-overflow ring 8 is a flexible thermal insulation material. Wherein, the anti-spill ring 8 has certain flexibility, so that the anti-spill ring 8 can change its shape according to needs, and then the anti-spill ring 8 can be completely attached to the right end cover 102 of the inner container, the second boss 72 and the flange. Lan 9 on. Moreover, the anti-overflow ring 8 can bear the expansion force of the foaming material, thereby avoiding damage and failure of the anti-overflow ring 8 . The anti-overflow ring 8 has a certain thermal insulation performance, which can reduce the heat loss of the electric water heater 100 .
可选地,防溢料圈8为海绵、橡塑保温棉或气凝胶绝热毡。在本发明的一些优选实施例中,由于气凝胶绝热毡的保温、隔热、防水性能均非常优异,因此防溢料圈8选用气凝胶绝热毡。在本发明的一个具体示例中,保温层3的导热系数约为18mW/m·K,气凝胶绝热毡的导热系数也约为18mW/m·K,因此气凝胶绝热毡的导热系数接近于保温层3的导热系数,从而使得电热水器100的整体保温效果较均匀。Optionally, the anti-overflow ring 8 is sponge, rubber and plastic insulation cotton or airgel insulation blanket. In some preferred embodiments of the present invention, airgel thermal insulation blanket is selected for the anti-overflow ring 8 because the airgel thermal insulation blanket has excellent thermal insulation, heat insulation and waterproof properties. In a specific example of the present invention, the thermal conductivity of the thermal insulation layer 3 is about 18mW/m K, and the thermal conductivity of the airgel thermal insulation blanket is also about 18mW/m K, so the thermal conductivity of the airgel thermal insulation blanket is close to Due to the thermal conductivity of the thermal insulation layer 3, the overall thermal insulation effect of the electric water heater 100 is relatively uniform.
进一步地,防溢料圈8上设有胶黏剂,防溢料圈8通过胶黏剂连接至内胆右端盖102的外表面上。从而进一步防止发泡料渗入法兰9内,避免发泡料污染法兰9上的元器件。Further, an adhesive is provided on the anti-overflow ring 8 , and the anti-overflow ring 8 is connected to the outer surface of the right end cover 102 of the liner through the adhesive. Thus further preventing the foaming material from penetrating into the flange 9 and preventing the foaming material from contaminating components on the flange 9 .
在图1所示的示例中,防溢料圈8的左表面与内胆右端盖102之间设有胶黏剂,防溢料圈8的右表面与第二凸台72之间也设有胶黏剂,此时,内胆1与第二封堵件7之间通过防溢料圈8及胶黏剂连接,从而使得第二封堵件7不易与内胆1之间发生错位移动,进而保证第二封堵件7的堵泡效果。In the example shown in Figure 1, an adhesive is provided between the left surface of the anti-overflow ring 8 and the right end cover 102 of the liner, and an adhesive is also provided between the right surface of the anti-overflow ring 8 and the second boss 72. Adhesive, at this time, the liner 1 and the second blocking member 7 are connected through the anti-overflow ring 8 and the adhesive, so that the second blocking member 7 is not easy to displace and move between the inner bag 1, Furthermore, the bubble blocking effect of the second blocking member 7 is ensured.
在本发明的一些实施例中,第一封堵件6和第二封堵件7的材料为硬质聚氨酯(PU)泡沫板、膨胀聚苯乙烯(EPS)泡沫板、挤塑聚苯乙烯(XPS)泡沫板、酚醛(PF)泡沫板中的至少一种。In some embodiments of the present invention, the materials of the first blocking member 6 and the second blocking member 7 are rigid polyurethane (PU) foam board, expanded polystyrene (EPS) foam board, extruded polystyrene ( XPS) foam board, phenolic (PF) foam board at least one.
由此,第一封堵件6和第二封堵件7均具有一定的弹性,使得第一封堵件6和第二封堵件7对发泡料的膨胀力具有一定的缓冲作用,且使得膨胀力分布更加均匀。而且,第一封堵件6和第二封堵件7均具有优异的保温性能,从而进一步减少电热水器100的能量损耗。Therefore, both the first blocking member 6 and the second blocking member 7 have a certain degree of elasticity, so that the first blocking member 6 and the second blocking member 7 have a certain buffering effect on the expansion force of the foaming material, and Make the expansion force distribution more uniform. Moreover, both the first blocking member 6 and the second blocking member 7 have excellent thermal insulation properties, thereby further reducing the energy loss of the electric water heater 100 .
在本发明的一个优选实施例中,保温层3的导热系数为18mW/m·K,第一封堵件6和第二封堵件7均为硬质聚氨酯(PU)泡沫板,此时第一封堵件6和第二封堵件7的导热系数也均为18mW/m·K,从而使得电热水器100的整体保温效果更好、更均匀。In a preferred embodiment of the present invention, the thermal conductivity of the insulation layer 3 is 18mW/m·K, and the first blocking member 6 and the second blocking member 7 are both rigid polyurethane (PU) foam boards. The thermal conductivity coefficients of the blocking member 6 and the second blocking member 7 are both 18 mW/m·K, so that the overall heat preservation effect of the electric water heater 100 is better and more uniform.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples" or "some examples" mean specific features described in connection with the embodiment or example, A structure, material or characteristic is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
Claims (12)
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Application publication date: 20141022 |