CN104596092A - Electric water heater and manufacturing method for electric water heater - Google Patents

Electric water heater and manufacturing method for electric water heater Download PDF

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Publication number
CN104596092A
CN104596092A CN201510024051.2A CN201510024051A CN104596092A CN 104596092 A CN104596092 A CN 104596092A CN 201510024051 A CN201510024051 A CN 201510024051A CN 104596092 A CN104596092 A CN 104596092A
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CN
China
Prior art keywords
heat
electric heater
insulation layer
layer
inner bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510024051.2A
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Chinese (zh)
Inventor
余远明
曲绍鹤
王明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Midea Kitchen and Bath Appliances Manufacturing Co Ltd
Original Assignee
Wuhu Midea Kitchen and Bath Appliances Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Midea Kitchen and Bath Appliances Manufacturing Co Ltd filed Critical Wuhu Midea Kitchen and Bath Appliances Manufacturing Co Ltd
Priority to CN201510024051.2A priority Critical patent/CN104596092A/en
Publication of CN104596092A publication Critical patent/CN104596092A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an electric water heater and a manufacturing method for the electric water heater. The electric water heater comprises a housing, an inner container and a compound heat preservation layer, wherein the inner container is arranged in the housing; the compound heat preservation layer is filled between the housing and the inner container; the compound heat preservation layer comprises a heat preservation layer and an airtight sealed layer; the heat preservation layer is arranged on the outer surface of the inner container; the sealed layer is arranged on the outer surface of the heat preservation layer. The electric water heater disclosed by the embodiment of the invention is high in overall heat preservation and insulation performance; the heat preservation durability of the heat preservation layer is high; the energy consumption coefficient of the electric water heater is reduced; the heat preservation effect of the electric water heater decays slowly when the electric water heater is used for a long time or is used in the high-temperature environment; the electric water heater is long in service life.

Description

Electric heater and manufacture method thereof
Technical field
The present invention relates to field of household appliances, especially relate to a kind of electric heater and manufacture method thereof.
Background technology
Along with the raising of national associated appliance energy conservation standard, the power conservation requirement of electric heater is also more and more higher.
At present, the insulation material that electric heater uses normally is foamed by foam material and forms, and heat-insulation layer is filled in the cavity between the inner bag of electric heater and shell.In order to prevent leaking bubble in foaming process; usually can add a common plastics bag and be enclosed within outer surface of liner, then foamed material is cast in the middle of inner bag and polybag, that is; shell does not have and foamed material close contact, has not been totally enclosed between heat-insulation layer and shell.Gap is there is between shell and heat-insulation layer, and also seam on shell, gas can be fled between the inside and outside environment of electric heater, reduce the heat-insulating property of electric heater.
The heat-insulation layer that electric heater uses, its abscess inside is filled with the very low foaming agent gas of thermal conductivity factor, therefore has excellent insulation, heat-proof quality.But because electric heater is higher in use procedure temperature, and be often in the environment of variations in temperature, local may exceed the boiling point of the inner blowing agent of abscess, likely can there is the volatilization of foaming agent gas in abscess and cause the decay of foam thermal insulation performance, that is, use the heat-insulating property of electric heater of a period of time to be deteriorated, or even after dispatching from the factory and putting into market, after electric heater places a period of time in high temperature environments, there is efficiency and inspect underproof risk by random samples.
Summary of the invention
The present invention is intended at least to solve one of technical problem existed in prior art.For this reason, the present invention aims to provide a kind of electric heater, and this electric heater is incubated, heat-proof quality is good, and the durability of heat-insulating property is high.
Another object of the present invention is to improve a kind of manufacture method making above-mentioned electric heater.
According to the electric heater of the embodiment of the present invention, comprising: shell; Inner bag, described inner bag is located in described shell; Composite heat-insulating layer, described composite heat-insulating layer is filled between described shell and described inner bag, described composite heat-insulating layer comprises heat-insulation layer and air-locked confining bed, and described heat-insulation layer is located on the outer surface of described inner bag, and described confining bed is located on the outer surface of described heat-insulation layer.
According to the electric heater of the embodiment of the present invention, by arranging the air-locked confining bed of one deck on the outer surface of heat-insulation layer, integral heat insulation, the heat-proof quality of electric heater are good, and the heat-insulating property durability of heat-insulation layer is high, the coefficient of energy dissipation of electric heater is low, when using under Long-Time Service or hot environment, the heat insulation effect of electric heater is decayed slowly, long service life.
In certain embodiments, described confining bed is sealing paint layer.Thus, confining bed moulding process is simple, exploitativeness is high, and can need according to insulation the thickness adjusting confining bed easily.
Particularly, described sealing paint layer is thermal insulation coatings layer.Thus, further increase the insulation of composite heat-insulating layer, heat-proof quality, improve the efficiency of electric heater.
More specifically, the thickness of described thermal insulation coatings layer is 0.01-0.20mm.Thus, the coating consumption of confining bed is few, and cost is lower.
Preferably, described sealing paint layer covers on whole outer surfaces of described heat-insulation layer.Thus ensureing that whole outer surfaces of heat-insulation layer are all closed layer and block, heat-insulation layer is incubated, heat-proof quality is better.
In other specific embodiments, described confining bed is closing membrane.Thus, confining bed not easily peels off from heat-insulation layer, be separated, and improves the durability of composite heat-insulating layer.
Alternatively, described heat-insulation layer is hard polyurethane foam.Thus, heat-insulation layer quality is light, and waterproof, fire prevention, anticorrosive property are good.And insulation, the heat-proof quality of polyurethane insulation coating are very excellent.
According to a kind of manufacture method of the electric heater of the embodiment of the present invention, comprise the steps: S1: surface blister forms heat-insulation layer outside the tank; S2: to form air-locked confining bed on outer surface sealing paint being coated in described heat-insulation layer; S3: the described inner bag being provided with described confining bed and described heat-insulation layer is put in shell.
Particularly, adopt spraying, roller coat in step s 2 or brush and apply described sealing paint.Thus, confining bed brushing technique is simple, and confining bed manufacturing cost is lower.
According to the another kind of manufacture method of the electric heater of the embodiment of the present invention, comprise the steps: S1 ': will be enclosed within inner bag outside closing membrane; S2 ': the described inner bag being provided with described closing membrane is loaded in shell; S3 ': foamed material is cast between described closing membrane and described inner bag to form heat-insulation layer.
Additional aspect of the present invention and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage will become obvious and easy understand from accompanying drawing below combining to the description of embodiment, wherein:
Fig. 1 is the overall structure schematic diagram of the electric heater according to the embodiment of the present invention;
Fig. 2 is the cross-sectional view of the electric heater according to the embodiment of the present invention;
Fig. 3 is a kind of manufacture method flow chart of the electric heater according to the embodiment of the present invention;
Fig. 4 is the another kind of manufacture method flow chart of the electric heater according to the embodiment of the present invention.
Reference numeral:
Electric heater 100,
Inner bag 1, composite heat-insulating layer 2, heat-insulation layer 21, confining bed 22, shell 3,
Magnesium rod 4, outlet pipe 5, water inlet pipe 6, heater 7, electric-controlled box 8.
Detailed description of the invention
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the present invention, and can not limitation of the present invention be interpreted as.
In describing the invention, it will be appreciated that, term " " center ", " top ", " end ", " interior ", " outward " etc. instruction orientation or position relationship be based on orientation shown in the drawings or position relationship; be only the present invention for convenience of description and simplified characterization; instead of instruction or imply indication device or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
In describing the invention, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or integral; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals or the interaction relationship of two elements.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Below with reference to Fig. 1-Fig. 2, the electric heater 100 according to the embodiment of the present invention is described.
According to the electric heater 100 of the embodiment of the present invention, as shown in Figure 1, comprising: shell 3, inner bag 1 and composite heat-insulating layer 2.Inner bag 1 is located in shell 3, and the space limited between inner bag 1 and shell 3 is space of foaming, and composite heat-insulating layer 2 is filled in foaming space, and namely composite heat-insulating layer 2 is filled between shell 3 and inner bag 1.
Particularly, as shown in Figure 1, electric heater 100 also comprises electric-controlled box 8, and electric-controlled box 8 is located in foaming space.Electric heater 100 also comprises magnesium rod 4, outlet pipe 5, water inlet pipe 6 and heater 7, one end of magnesium rod 4, water inlet pipe 6, outlet pipe 5 and heater 7 extend in inner bag 1 respectively, the other end of magnesium rod 4 stretches in foaming space through inner bag 1, stretch out after the other end of water inlet pipe 6 and outlet pipe 5 is each passed through inner bag 1, composite heat-insulating layer 2, shell 3, the other end of heater 7 is electrically connected with electric-controlled box 8.Wherein, water inlet pipe 6 and outlet pipe 5 all adopt the pipe fitting with anti-electricity wall function.It should be noted that, the structure, principle etc. of the operation principle of magnesium rod 4, water inlet pipe 6, outlet pipe 5 and heater 7 and the pipe fitting with anti-electricity wall function are prior art, no longer specifically describe here.
With reference to Fig. 2, composite heat-insulating layer 2 comprises heat-insulation layer 21 and air-locked confining bed 22, heat-insulation layer 21 is located on the outer surface of inner bag 1, confining bed 22 is located on the outer surface of heat-insulation layer 21, and namely confining bed 22 is distributed in the periphery of heat-insulation layer 21, thus, the extraneous air of electric heater 100 not easily enters heat-insulation layer 21 and takes away heat, for single heat-insulation layer 21, the heat-insulating property of composite heat-insulating layer 2 is higher, decreases the heat losses of electric heater 100.
In addition, in some instances, heat-insulation layer 21 is formed by foaming agent foam, and abscess inside is filled with the very low foaming agent gas of thermal conductivity factor, and the foaming agent gas of abscess inside makes heat-insulation layer 21 have excellent insulation, heat-proof quality.Due to electric heater 100, in use temperature is higher, and is often in the environment of variations in temperature, and local may exceed the boiling point of the inner blowing agent of abscess.But in prior art, the rate of closed hole of expanded material does not reach 100%, and in part abscess, foaming agent gas can volatilize, the heat-insulating property of heat-insulation layer 21 is caused to decay.Therefore, the setting of air-locked confining bed 22 can close heat-insulation layer 21, foaming agent gas is avoided to pass confining bed 22 and overflow, thus ensure that insulation, the heat-proof quality of heat-insulation layer 21, when electric heater 100 is used in Long-Time Service or the environment in variations in temperature, insulation, the heat-proof quality decay of heat-insulation layer 21 are slow, reduce the energy consumption of electric heater 100, and extend the service life of electric heater 100.And electric heater 100 is machining and putting into after storehouse deposits a period of time, its heat-insulating property is intact, improves the efficiency probability of acceptance of spot check of electric heater 100, decreases producer's loss.
In a preferred exemplary, heat-insulation layer 21 is hard polyurethane foam, and namely heat-insulation layer 21 is foaming piece, and the foam material of heat-insulation layer 21 is polyurethane foam material.Thus, heat-insulation layer 21 quality is light, and waterproof, fire prevention, anticorrosive property are good.And the rate of closed hole of hard polyurethane foam is generally more than 90%, and insulation, the heat-proof quality of polyurethane insulation coating are very excellent.
This example has fully utilized polyurethane heat insulation material and closed material two kinds of insulation materials advantage separately, owing to adding the closed material of one deck densification at the outer surface of polyurethane heat insulation material, thus can effectively prevent the volatilization of blowing agent in polyurethane abscess from overflowing, solve the high temperature attenuation problem that in electric heater 100, polyurethane heat insulation material exists well, the decay of the heat-insulating property of polyurethane foam under reduction high temperature, increase the durability of its heat-insulating property, thus it is guaranteed that the heat-insulating property of polyurethane insulation coating can be made to continue, guarantee that electric heater 100 still has excellent heat-insulating property and higher efficiency grade after a longer time of use.
According to the electric heater 100 of the embodiment of the present invention, by arranging the air-locked confining bed 22 of one deck on the outer surface of heat-insulation layer 21, integral heat insulation, the heat-proof quality of electric heater 100 are good, and the heat-insulating property durability of heat-insulation layer 21 is high, the coefficient of energy dissipation of electric heater 100 is low, when using under Long-Time Service or hot environment, the heat insulation effect of electric heater 100 is decayed slowly, long service life.
In certain embodiments, confining bed 22 is sealing paint layer, and that is, sealing paint brushing defines the confining bed 22 of one deck densification at the outer surface of heat-insulation layer 21, confining bed 22 is provided with air impermeability, ensure that heat-insulation layer 21 and ambient atmos cannot circulate.Use sealing paint brushing on the outer surface of heat-insulation layer 21, its technique is simple, exploitativeness is high, and heat-insulation layer 21 is adjustable at the brushing thickness at diverse location place, such as heat-insulation layer 21 is corresponding to the seam crossing of shell 3, the thickness of confining bed 22 can suitably increase, and can need the thickness adjusting confining bed 22 easily according to insulation.
Particularly, sealing paint layer is thermal insulation coatings layer, and namely confining bed 22 is formed by the thermal insulation coatings brushing in sealing paint, thus, further increases the insulation of composite heat-insulating layer 2, heat-proof quality, improves the efficiency of electric heater 100.
Alternatively, the thickness of thermal insulation coatings layer is 0.01-0.20mm, and thus, can ensure that confining bed 22 has the air impermeability of satisfying the demand, and the coating consumption of confining bed 22 is few, cost is lower.
Advantageously, sealing paint layer covers on whole outer surfaces of heat-insulation layer 21, thus ensures that whole outer surfaces of heat-insulation layer 21 are all closed layer 22 and block, and insulation, the heat-proof quality of heat-insulation layer 21 are better.Certainly, the coating position of confining bed 22 also can be set in the present invention according to actual needs, not do concrete restriction here.
In a preferred embodiment, sealing paint is the thermal insulation coatings of excellent thermal insulation performance, the thickness of confining bed 22 is 0.01-0.20mm, thus, heat-insulation layer 21 can be closed by confining bed 22 well completely, good seal, prevent the volatilization of foaming agent gas in its inner cell from overflowing, also there is good heat-insulating property simultaneously, the heat-insulating property of electric heater 100 can be improved further.
In other specific embodiments, confining bed 22 is closing membrane, thus, confining bed 22 has certain elasticity, ensure that closing membrane is tightly attached on the outer surface of heat-insulation layer 21, confining bed 22 not easily peels off from heat-insulation layer 21, is separated, and improves the durability of composite heat-insulating layer 2.
Preferably, closing membrane is the very poor but good thin-film material of flexibility of gas permeability, and because it has excellent pliability, closing membrane can be enclosed within inner bag 1 or on heat-insulation layer 21 directly outward, and arranging of closing membrane be simple, easily.Simultaneously because closing membrane has extremely low gas permeability, after being fixed in the periphery of heat-insulation layer 21, well heat-insulation layer 21 can be sealed up, prevent the volatilization of inner foaming agent gas from overflowing.
According to the electric heater 100 of the embodiment of the present invention, by arranging sealing paint layer or closing membrane on the outer surface of heat-insulation layer 21, thus the gas permeability of guarantee composite heat-insulating layer 2 is low, is incubated, thermal insulation is good.And confining bed 22 arranges technique simply, exploitativeness is high, and cost is lower.
Below with reference to Fig. 1-Fig. 3, a kind of manufacture method according to the electric heater 100 of the embodiment of the present invention is described.
According to the manufacture method of the electric heater 100 of the embodiment of the present invention, as shown in Figure 1-Figure 3, comprise the steps:
S1: form heat-insulation layer 21 in the foaming of inner bag 1 outer surface;
S2: to form air-locked confining bed 22 on outer surface sealing paint being coated in heat-insulation layer 21;
S3: the inner bag 1 being provided with confining bed 22 and heat-insulation layer 21 is put in shell 3.
That is, this manufacture method is suitable for the electric heater 100 adopting split foaming.Be in the example of hard polyurethane foam at heat-insulation layer 21, the outer surface foaming first at inner bag 1 during production forms polyurethane insulation coating, then sealing paint is coated in the periphery of polyurethane insulation coating.After coating to be closed is dried, the periphery of polyurethane insulation coating forms the overcoat of one deck densification, and this overcoat is confining bed 22.
Particularly, adopt spraying, roller coat or brushing to apply sealing paint in step s 2, thus, confining bed 22 brushing technique is simple, and confining bed 22 manufacturing cost is lower.
Below with reference to Fig. 1, Fig. 2 and Fig. 4, the another kind of manufacture method according to the electric heater 100 of the embodiment of the present invention is described.
According to the manufacture method of the electric heater 100 of the embodiment of the present invention, as shown in Figure 1, Figure 2 and Figure 4, comprise the steps:
S1 ': will be enclosed within inner bag 1 outside closing membrane;
S2 ': the inner bag 1 being provided with closing membrane is loaded in shell 3;
S3 ': foamed material is cast between closing membrane and inner bag 1 to form heat-insulation layer 21.
That is, this manufacture method is suitable for the electric heater 100 adopting foaming, and this closing membrane forms above-mentioned air-locked confining bed 22.Be in the example of hard polyurethane foam at heat-insulation layer 21, at the closing membrane of inner bag 1 outer race last layer flexibility during production, in cavity between outer surface polyurethane foam material being cast in closing membrane and inner bag 1, the shaping rear enclosed film of polyurethane foam is close to the outer surface of polyurethane, thus is sealed up completely by heat-insulation layer 21.
In this manufacture method, owing to having poured into a mould foamed material between inner bag 1 outer surface and closing membrane, thus active cementability extremely strong when can utilize foam material foaming, inner bag 1, closing membrane can link together and form organic whole by heat-insulation layer 21, improve integrated artistic quality.
According to the manufacture method of the electric heater 100 of the embodiment of the present invention, confining bed 22 arranges easily, and technique is simple, and exploitativeness is high, low cost of manufacture.
In the description of this description, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present invention or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Although illustrate and describe embodiments of the invention, those having ordinary skill in the art will appreciate that: can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present invention and aim, scope of the present invention is by claim and equivalents thereof.

Claims (10)

1. an electric heater, is characterized in that, comprising:
Shell;
Inner bag, described inner bag is located in described shell;
Composite heat-insulating layer, described composite heat-insulating layer is filled between described shell and described inner bag, described composite heat-insulating layer comprises heat-insulation layer and air-locked confining bed, and described heat-insulation layer is located on the outer surface of described inner bag, and described confining bed is located on the outer surface of described heat-insulation layer.
2. electric heater according to claim 1, is characterized in that, described confining bed is sealing paint layer.
3. electric heater according to claim 2, is characterized in that, described sealing paint layer is thermal insulation coatings layer.
4. electric heater according to claim 3, is characterized in that, the thickness of described thermal insulation coatings layer is 0.01-0.20mm.
5. electric heater according to claim 2, is characterized in that, described sealing paint layer covers on whole outer surfaces of described heat-insulation layer.
6. electric heater according to claim 1, is characterized in that, described confining bed is closing membrane.
7. electric heater according to claim 1, is characterized in that, described heat-insulation layer is hard polyurethane foam.
8. a manufacture method for electric heater, is characterized in that, comprises the steps:
S1: surface blister forms heat-insulation layer outside the tank;
S2: to form air-locked confining bed on outer surface sealing paint being coated in described heat-insulation layer;
S3: the described inner bag being provided with described confining bed and described heat-insulation layer is put in shell.
9. the manufacture method of electric heater according to claim 8, is characterized in that, adopts spraying, roller coat in step s 2 or brush to apply described sealing paint.
10. a manufacture method for electric heater, is characterized in that, comprises the steps:
S1 ': will be enclosed within inner bag outside closing membrane;
S2 ': the described inner bag being provided with described closing membrane is loaded in shell;
S3 ': foamed material is cast between described closing membrane and described inner bag to form heat-insulation layer.
CN201510024051.2A 2015-01-16 2015-01-16 Electric water heater and manufacturing method for electric water heater Pending CN104596092A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510024051.2A CN104596092A (en) 2015-01-16 2015-01-16 Electric water heater and manufacturing method for electric water heater

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Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106124554A (en) * 2016-08-15 2016-11-16 常州百富电子有限公司 Heat insulation type electric wire aging resistance proof box
CN107485297A (en) * 2017-08-18 2017-12-19 苏州海歌电器科技有限公司 Vacuum thermal insulation inner container of electric cooker and its production technology

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CN102997425A (en) * 2011-09-19 2013-03-27 福建赛特新材股份有限公司 Water heater inner container
CN203463874U (en) * 2013-09-23 2014-03-05 郭晓罡 Composite heat-preserving layer on surface of petrochemical pressure equipment steel structure
CN203949352U (en) * 2014-04-10 2014-11-19 芜湖美的厨卫电器制造有限公司 Electric heater
CN204438495U (en) * 2015-01-16 2015-07-01 芜湖美的厨卫电器制造有限公司 Electric heater

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002303453A (en) * 2001-03-30 2002-10-18 Toto Ltd Electric water heater
CN200986084Y (en) * 2006-11-29 2007-12-05 扬州日利达有限公司 Polyurethane foam rising vacuum heat-insulating layer
CN102135325A (en) * 2010-08-26 2011-07-27 沈来保 Totally-enclosed instant electric water boiler
CN102997425A (en) * 2011-09-19 2013-03-27 福建赛特新材股份有限公司 Water heater inner container
CN102345939A (en) * 2011-10-13 2012-02-08 江苏晓红太阳能科技有限公司 Positive displacement water tank with multilayer compound integral insulation structure
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106124554A (en) * 2016-08-15 2016-11-16 常州百富电子有限公司 Heat insulation type electric wire aging resistance proof box
CN107485297A (en) * 2017-08-18 2017-12-19 苏州海歌电器科技有限公司 Vacuum thermal insulation inner container of electric cooker and its production technology

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